WO2017086898A2 - Production method of an axle mount bracket - Google Patents

Production method of an axle mount bracket Download PDF

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Publication number
WO2017086898A2
WO2017086898A2 PCT/TR2016/050446 TR2016050446W WO2017086898A2 WO 2017086898 A2 WO2017086898 A2 WO 2017086898A2 TR 2016050446 W TR2016050446 W TR 2016050446W WO 2017086898 A2 WO2017086898 A2 WO 2017086898A2
Authority
WO
WIPO (PCT)
Prior art keywords
axle mount
mount bracket
cutting
box profile
axle
Prior art date
Application number
PCT/TR2016/050446
Other languages
French (fr)
Other versions
WO2017086898A3 (en
Inventor
Ercan MASTAR
Merve CIBIK
Yalcın METUCIN
Original Assignee
Coskunoz Metal Form Makina Endustri Ve Ticaret Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coskunoz Metal Form Makina Endustri Ve Ticaret Anonim Sirketi filed Critical Coskunoz Metal Form Makina Endustri Ve Ticaret Anonim Sirketi
Publication of WO2017086898A2 publication Critical patent/WO2017086898A2/en
Publication of WO2017086898A3 publication Critical patent/WO2017086898A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B35/00Axle units; Parts thereof ; Arrangements for lubrication of axles
    • B60B35/004Mounting arrangements for axles
    • B60B35/006Mounting arrangements for axles with mounting plates or consoles fitted to axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/16Cutting rods or tubes transversely
    • B26D3/161Cutting rods or tubes transversely for obtaining more than one product at a time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G21/00Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces
    • B60G21/02Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
    • B60G21/04Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
    • B60G21/05Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
    • B60G21/051Trailing arm twist beam axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2310/00Manufacturing methods
    • B60B2310/20Shaping
    • B60B2310/226Shaping by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/10Reduction of
    • B60B2900/112Costs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/20Constructional features of semi-rigid axles, e.g. twist beam type axles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2206/00Indexing codes related to the manufacturing of suspensions: constructional features, the materials used, procedures or tools
    • B60G2206/01Constructional features of suspension elements, e.g. arms, dampers, springs
    • B60G2206/80Manufacturing procedures
    • B60G2206/81Shaping
    • B60G2206/811Shaping by cutting

Definitions

  • Cutting the axle mount bracket from the sheet metal can be done by various methods. However, during this cutting process, material loss occurs related to part shape.
  • the axle mount bracket (20) generally comprises one bracket front wall (21 ) and two bracket side walls (22) vertical enough to the bracket front wall (21 ). There is at least one mounting hole (23) on the bracket front wall (21 ).
  • the front wall (1 1 ) of the box profile (10) forms the bracket front wall (21 ) of the axle mount bracket (20).
  • the side walls (12) of the box profile (10) also form bracket side walls (22) of the axle mount bracket (20).
  • the box profile (10) that is fixed in a particular direction (x) can be cut continuously by turning it in a specific direction of rotation (a) along the cutting line (30) and then longitudinally cut by following the length cutting line (31 ).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

The present invention is related to an axle mount bracket (20) manufacturing method used to provide the connection of the wheel with the axle on vehicles. As an innovation, it comprises the following steps: cutting the box profile (10) into predetermined length according to desired axle mount bracket (20) height to be obtained; cutting the box profile (10) along a cutting line (30) on the side walls (12) and obtaining two axle mount brackets (20) from one box profile (10) piece.

Description

PRODUCTION METHOD OF AN AXLE MOUNT BRACKET
TECHNICAL FIELD
The invention relates to an axle mount bracket for use in vehicles.
PRIOR ART
Axle mount brackets are used to connect the axles to the wheels on vehicles. The axle mount bracket is obtained by cutting the sheet metals in a predetermined form and then forming them by curling. There are also mounting holes provided on the axle mount bracket. Mentioned mounting holes can be opened before or after the curling process.
Cutting the axle mount bracket from the sheet metal can be done by various methods. However, during this cutting process, material loss occurs related to part shape.
As a result, all the above-mentioned problems have made it necessary to innovate in the relevant technical field.
BRIEF SUMMARY OF THE INVENTION
The present invention relates to an axle on the purpose of eliminating the above- mentioned disadvantages and bringing new advantages to the related art.
The main purpose of the invention is to provide an axle mount bracket manufacturing method with reduced manufacturing material loss.
The present invention is an axle mount bracket manufacturing method used to provide the connection of the wheel with the axle on vehicles in order to achieve all of objectives mentioned above and that will emerge from the following detailed description. The method comprises the following steps accordingly: cutting the box profile into predetermined length according to desired axle mount bracket height to be obtained;
Cutting the cut-box profile along a predetermined cutting line on the side walls and obtaining two axle mount brackets from one box profile piece. Thus, two axle mount brackets are obtained from one box profile piece. In this way, the axle mount bracket production is also facilitated and material loss due to cutting has been reduced.
A preferred embodiment of the invention comprises the step of opening the mounting holes on the axle mount bracket.
BRIEF DESCRIPTION OF THE FIGURES
Figure 1 shows a representative view of the box profile used in the production of the axle mount bracket subject of the invention.
Figures 2 and 3 show a representative view of the axle mount bracket subject of the invention.
Figure 4 is a representative view of the axle on which the axle mount bracket subject of the invention is located.
REFERENCE LIST
10 Box Profile
1 1 Front Wall
12 Side Wall
20 Axle Mount Bracket
21 Bracket front wall
22 Bracket side wall
23 Mounting Hole
30 Cutting Line
31 Length cutting line
x Direction
a Direction of Rotation DETAILED DESCRIPTION OF THE INVENTION
In this detailed description, the production method subject of the invention which is the axle mount bracket (20) is disclosed only for the better understanding of the subject and should not be considered as limiting to the scope of the invention.
The axle mount bracket (20) generally comprises one bracket front wall (21 ) and two bracket side walls (22) vertical enough to the bracket front wall (21 ). There is at least one mounting hole (23) on the bracket front wall (21 ).
In the production method subject of the invention, the axle mount bracket (20) is obtained by cutting a box profile (10). With a more detailed description; the box profile (10) has a square or rectangular cross-section and a predetermined length. The box profiles (10) are manufactured for use in various areas of the industry and are available to the user at predetermined lengths. So as to define a rectangular-like cross section the box profiles (10) have two front walls (1 1 ) and two side walls (12).
Axle mount bracket (20) production method subject of invention, comprises the following steps accordingly: cutting the box profile (10) into predetermined length along a length cutting line (31 ) according to desired axle mount bracket (20) height to be obtained, cutting the box profile (10) along a predetermined cutting line (30) on the side walls (12), obtaining two axle mount brackets (20) from one box profile (10) piece, and opening the mounting holes (23) on the axle mount bracket (20). It also comprises the steps of: cutting the box profile (10) that is fixed in a particular direction (x), by turning in a specific direction of rotation (a) along the cutting line (30)
Said production steps can be carried out in different orders of alternative embodiments of the invention. Accordingly, the mounting holes (23) can be opened on the box profile (10) at first, and cutting operations can be performed afterwards.
With said production method, the front wall (1 1 ) of the box profile (10) forms the bracket front wall (21 ) of the axle mount bracket (20). In addition, the side walls (12) of the box profile (10) also form bracket side walls (22) of the axle mount bracket (20). As shown in Figure 3, the box profile (10) that is fixed in a particular direction (x) can be cut continuously by turning it in a specific direction of rotation (a) along the cutting line (30) and then longitudinally cut by following the length cutting line (31 ).
By means of the production method of the axle mount bracket (20) subject of the invention, parts material loss is eliminated. Furthermore, when the axle mount bracket (20) is produced from a sheet metal, there is no need to perform the curling operations.
In addition, with this production method, the axle mount bracket (20) can be produced by using high-strength materials. In other words, when using high-strength materials, production will be made without shape deviations (spring back) caused by the resistance of the material after curling. Also, the costs of high tonnage presses required to shape high strength steel sheets in the prior art are eliminated.
In the prior art, there is a need for a bending die for sheet bending and a forming die. In this case, the cost of the molds causes the investment costs to be high. However, in the manufacturing method subject of the invention, mold investment costs are eliminated.
As an additional advantage, an extruded profile or welded profile can be used as the material. When an extrusion profile is used, supporting structures, which cannot be formed by sheet forming, can be positioned inside the bracket geometry for increasing the strength of the bracket.
In the parts produced in the prior art, 80-90% of the final cost is material. Therefore, by using this method the total cost will be reduced by reducing material loss. The protection scope of the invention is set forth in the appended claims and certainly cannot be limited to what has been described for illustrative purposes in this detailed description. It is evident that one skilled person in the art may present similar embodiments in the light of above description without departing from the main theme of the invention.

Claims

1 . A production method to produce an axle mount bracket (20) used to provide the wheel and axle connection on vehicles characterized in that comprising the following steps:
Cutting the box profile (10) along length of cutting line (31 ) according to desired axle mount bracket (20) height to be obtained,
Cutting the box profile (10) along a predetermined cutting line (30) on the side walls (12), and obtaining two axle mount brackets (20) from one box profile (10) piece,
2. A production method to produce an axle mount bracket (20) according to Claim 1 , characterized in that opening the mounting holes (23) on the axle mount bracket (20).
3. A production method to produce an axle mount bracket (20) according to Claim 1 , characterized in that cutting the box profile (10) that is fixed in a particular direction
(x), by turning in a specific direction of rotation (a) along the cutting line (30).
PCT/TR2016/050446 2015-11-16 2016-11-16 Production method of an axle mount bracket WO2017086898A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR201514426 2015-11-16
TR2015/14426 2015-11-16

Publications (2)

Publication Number Publication Date
WO2017086898A2 true WO2017086898A2 (en) 2017-05-26
WO2017086898A3 WO2017086898A3 (en) 2017-06-22

Family

ID=57861202

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2016/050446 WO2017086898A2 (en) 2015-11-16 2016-11-16 Production method of an axle mount bracket

Country Status (1)

Country Link
WO (1) WO2017086898A2 (en)

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1679883A (en) * 1922-02-13 1928-08-07 Certain Teed Prod Corp Manufacture of shingles
DE4416725B4 (en) * 1994-05-13 2006-02-16 Adam Opel Ag Road vehicle rear axle - has tubular cross brace with both ends having non=torsional cross=section and that of centre being torsionally weak, with double walled profile arm
DE19649076B4 (en) * 1996-11-27 2006-10-05 Benteler Ag Method for producing a torsion beam axle for motor vehicles and torsion beam axle
JPH10236123A (en) * 1997-02-27 1998-09-08 Toyota Motor Corp Torsion beam type suspension
ITTO20020959A1 (en) * 2002-11-07 2004-05-08 Sistemi Sospensioni Spa TWIST BRIDGE FOR THE REAR SUSPENSION OF A
JP2004338872A (en) * 2003-05-15 2004-12-02 Toyota Industries Corp Axle beam for industrial vehicle, its manufacturing method, and rear steering device
DE102014105904A1 (en) * 2014-04-28 2015-10-29 Benteler Automobiltechnik Gmbh Twist-beam axle and method for producing a torsion profile

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None

Also Published As

Publication number Publication date
WO2017086898A3 (en) 2017-06-22

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