DE1635496C3 - Carpet material - Google Patents

Carpet material

Info

Publication number
DE1635496C3
DE1635496C3 DE19671635496 DE1635496A DE1635496C3 DE 1635496 C3 DE1635496 C3 DE 1635496C3 DE 19671635496 DE19671635496 DE 19671635496 DE 1635496 A DE1635496 A DE 1635496A DE 1635496 C3 DE1635496 C3 DE 1635496C3
Authority
DE
Germany
Prior art keywords
loops
needled
needle
floor covering
fleece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
DE19671635496
Other languages
German (de)
Other versions
DE1635496A1 (en
DE1635496B2 (en
Inventor
Dieter Dr. 6941 Hohensachsen Bischoff
Ludwig 6940 Weinheim Dekant
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carl Freudenberg KG
Original Assignee
Carl Freudenberg KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carl Freudenberg KG filed Critical Carl Freudenberg KG
Priority to DE19671635496 priority Critical patent/DE1635496C3/en
Publication of DE1635496A1 publication Critical patent/DE1635496A1/en
Publication of DE1635496B2 publication Critical patent/DE1635496B2/en
Application granted granted Critical
Publication of DE1635496C3 publication Critical patent/DE1635496C3/en
Expired legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation
    • D04H1/488Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation in combination with bonding agents
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/48Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres in combination with at least one other method of consolidation

Description

Die Erfindung betrifft einen durch Imprägnieren Das vorgenadelte Vlies wird nun mit einem hochverfestigten Nadelvlies-Bodenbelag mit einer binde- prozentigen Latexschaum von der Schlaufenseite her mittelfreien Oberfläche. imprägniert. Die Schaumimprägnierung ist aus denThe invention relates to an impregnation. The pre-needled fleece is now treated with a highly consolidated Fibrebonded floor covering with a binding percentage of latex foam from the loop side medium-free surface. impregnated. The foam impregnation is from the

Es ist bereits bekannt, lose Vliese auf ein Stützge- *o USA-Patenten 2 338 960, 2 719 795, 2 719 802, webe wie Jute aufzunadeln und das entsprechende 2 719 803 und 2 719 806 und aus Melliand-Textilbe-Flächengebilde — gegebenenfalls nach einer Imprä- richte, 4/1967, S. 448 und 449, bekannt Man läßt also gnierung mit einem Bindemittel — als Bodenbelag zu das vorgenadelte Vlies durch den Spalt zweier Walverwenden Dabei dient die aufgenadelte Vliesschicht zen laufen und gibt gleichzeitig Schaum zu. Der als Gehfläche. Nachteilig bei diesen Verfahren ist je- a5 Schaum wird dann, wie aus Fig. 2 ersichtlich, bis doch daß beim Aufnadeln des Vlieses auf einer etwa zur Mitte des vorgenadelten Vlieses eindringen. Stützschicht letztere zum Teil erheblich beschädigt Als Bindemittel dient vorzugsweise ein selbstvernetwird, so daß der angestrebte Effekt, nämlich eine zendes Styrol-Butadien-Latex. In diesem Falle ge-Stützung des Teppichmaterials, zumindest teilweise nügt es, das Vlies nach der Schaumimprägnierung wieder rückgängig gemacht wird. Außerdem können 3° kurzzeitig bei 120° C zu trocknen. Wird em nicht die in der Jute eingenadelten Fasern leicht wieder selbst vernetzendes Bindemittel verwendet, dann durch Ziehen entfernt werden. muß das Vlies auf höhere Temperaturen währendIt is already known to pin loose fleece onto a support * o USA patents 2 338 960, 2 719 795, 2 719 802, weave such as jute and the corresponding 2 719 803 and 2 719 806 and from Melliand textile fabrics - possibly according to an Imprä- richte, 4/1967, pp. 448 and 449, so you can coat with a binding agent - use the pre-needled fleece as a floor covering through the gap between two whales. The one as a walking area. A disadvantage of this method is 5 JE a foam is then, as shown in Fig. 2 can be seen to penetrate but that approximately on a needling of the nonwoven fabric at the center of the pre-needled batt. Supporting layer, the latter partially damaged considerably. The binder used is preferably a self-networking, so that the desired effect, namely a zendes styrene-butadiene latex. In this case, it is sufficient to at least partially support the carpet material if the fleece is reversed after the foam impregnation. In addition, 3 ° can be dried briefly at 120 ° C. If the fibers that are not needled into the jute are easily re-crosslinked, they can be removed by pulling. the fleece must be exposed to higher temperatures during

Die auf diese Weise hergestellten Teppichboden längerer Zeit erhitzt werden, um eben eine Ausvulkamit einer Trägerschicht haben auf ihrer Oberseite nisation oder Aushärtung des Bindemittels zu bewir-(Lauffläche) einen glatten filzähnlichen Charakter, 35 ken. Die getrocknete Bahn legt man anschließend so dessen optisches Aussehen nicht teppichähnlich ist. auf den Boden, daß die bindemittelfreie Seite mit denThe carpets produced in this way are heated for a longer period of time in order to create a vulcanization a backing layer have to cause nization or hardening of the binding agent on its upper side (running surface) a smooth felt-like character, 35 ken. The dried sheet is then laid like this whose optical appearance is not similar to a carpet. on the floor that the binder-free side with the

Der Erfindung liegt daher die Aufgabe zugrunde, vorstehenden Enden der durchgenadelten Fasern als einen eingangs bezeichneten Nadelvlies-Bodenbelag Gehfläche dient.The invention is therefore based on the object, protruding ends of the needled fibers as an initially designated needle felt floor covering is used for walking surface.

zu schaffen, der weich zu begehen ist, bei dem aber Zieht man nun an den beiden Enden, so könnento create that is easy to walk on, but when you pull on both ends, you can

die Faserschlaufen fest eingebunden sind. Diese Auf- 4° die Fasern nicht herausgezogen werden, da sie rückgabe wird erfindungsgemäß gelöst dadurch, daß der seitig in der Bahn fest verankert sind. Ein derartigerthe fiber loops are firmly bound. This on- 4 ° the fibers are not pulled out as they are returning is achieved according to the invention in that the sides are firmly anchored in the web. One of those

Nadelvlies-Bodenbelag trägerlos und von der Unterseite her durchgenadelt ist. Bei der vorliegenden Anmeldung hat man eine florige Oberfläche erzielt, wobei die Oberfläche die Nadelausstichseite ist.Fibrebonded flooring is carrierless and needled through from the underside. In the present application a pile surface has been achieved, with the surface being the needle stab side.

Erfahrungsgemäß nadelt man ein von der Krempel kommendes loses Faservlies. Einzelheiten können aus dem Buch »NONWOVEN Fabrics«, veröffentlicht von NONWOVEN Associates, P. O. Box 328,Experience has shown that a loose fiber fleece coming from the carding machine is needled. Details can from the book "NONWOVEN Fabrics", published by NONWOVEN Associates, P. O. Box 328,

Teppich ist auch wesentlich weicher zu begehen als ein solcher, der gemäß F i g. 1 hergestellt wurde, bei dem also die Schlaufenseite als Gehfläche dient und 45 bei dem das Bindemittel — falls vorhanden — gleichmäßig im Vlies verteilt ist. Einen besonderen optischen Effekt kann man nun noch durch Abschneiden der hervorragenden freien Faserenden erreichen. Hierzu kann eine Apparatur verwendet wer-Carpet is also much softer to walk on than one that is made according to FIG. 1 was made at where the loop side serves as a walking surface and 45 where the binding agent - if available - is evenly distributed in the fleece. A special optical effect can now be achieved by cutting it off of the excellent free fiber ends. An apparatus can be used for this

Cambridge, Mass. Copyright 1959, S. 19 und 25, ent- 5° den, die zum Scheren der Schafe dient.Cambridge, Mass. Copyright 1959, pp. 19 and 25, which is used to shear the sheep.

nommen werden. Falls erwünscht, kann die Rückseite dieses Tep-be taken. If desired, the back of this carpet can

Falls man ein dickes Teppichmaterial herstellen pichmaterials noch auf eine versteifende UnterlageIf you have to make a thick carpet, the carpet should be placed on a stiffening pad

will, empfiehlt es sich, auf die vorgenadelte Vlies- wie z. B. Kork und/oder Bitumen aufgeklebt werden.wants, it is advisable to use the pre-needled fleece such. B. cork and / or bitumen can be glued.

schicht nochmals von der Krempel kommende lose Das Material kann dann in Form von Platten einerlayer again coming loose from the card. The material can then be in the form of plates

Flore auflaufen zu lassen und diese dann anschlie- 55 Größe von beispielsweise 30 X 30 cm in den HandelTo let pile pile up and then 55 size of for example 30 X 30 cm in the trade

ßend wieder auf die erste Schicht aufzunadeln. gebracht werden. Während bei derartigen Platten dießend again on the first layer. to be brought. While with such plates the

Die entstehende genadelte Vliesbahn weist eine Kanten störend auseinanderklafften, sind beim neuenThe resulting needled fleece web has an annoying gaping edge, are the new one

Struktur auf, wie sie in der F i g. 1 schematisch ange- Material die Kanten nicht zu sehen, da die bindemit-Structure as shown in FIG. 1 shown schematically, the edges of the material cannot be seen, since the binding agents

deutet ist. In dem von der Krempel kommenden telfreie Faseroberfläche der einen Platte bis in dieindicates is. In the telfrei fiber surface of one plate coming from the card up to the

Vlies liegen die Fasern parallel zur Oberfläche des 6o andere Platte hinüberfilzt.Fleece, the fibers are felted over parallel to the surface of the other plate.

Hierzu 1 Blatt Zeichnungen1 sheet of drawings

Claims (2)

Patentansprüche: dünnen Flors. Bei dem Nadeln werden nun einige der parallelliegenden Fasern senkrecht zu ihrer Ursprungsrichtung gestellt. Dabei bilden sich an der Oberfläche des Vlieses feste Schlaufen, während auf 5 der Unterfläche Schlaufen herausragen. Es ist wichtig für die Gebrauchstüchtigkeit, daß die herausgenadelten Faserschlaufen möglichst gleichmäßig über die Oberfläche verteilt sind. Stellen mit weniger Faserschlaufen würden sich gegenüberClaims: thin pile. In the case of the needles, some of the parallel fibers are now placed perpendicular to their original direction. Fixed loops are formed on the surface of the fleece, while loops protrude from the lower surface. It is important for usability that the needled fiber loops are distributed as evenly as possible over the surface. Places with fewer fiber loops would face each other 1. Durch Imprägnieren verfestigter Nadelvlies-Bodenbelag mit bindemittelfreier Oberfläche, dadurch gekennzeichnet, daß der Nadelvlies-Bodenbelag trägerlos und von der Unterseite her durchgenadelt ist.1. Fibrebonded floor covering consolidated by impregnation with a binder-free surface, characterized in that the needle felt floor covering is carrierless and from the underside is needled here. 2. Nadelvlies-Bodenbelag nach Anspruch 1, . . . „ . dadurch gekennzeichnet, daß die durchgenadel- io Stellen mit mehr Faserschlaufen pro Flächeneinheit ten Fasern der Oberseiten geschoren sind. im Gebrauch schneller abnützen und verändern oder2. needle felt floor covering according to claim 1,. . . ". characterized in that the needle-punched locations have more fiber loops per unit area th fibers of the upper sides are sheared. wear and change faster in use or sich aber beim Begehen als sogenannte Nadelgassen zeigen. Dies gäbe dem Belag ein unschönes Ausse-but show themselves as so-called needle alleys when walking through them. This would give the covering an unattractive appearance. hen. Die Vernadelung dient nicht nur der Erzielunghen. The needling is not only used to achieve 15 von Abriebfestigkeit, sondern auch zur Gestaltung der Oberfläche.15 from abrasion resistance, but also to the design of the surface.
DE19671635496 1967-07-12 1967-07-12 Carpet material Expired DE1635496C3 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE19671635496 DE1635496C3 (en) 1967-07-12 1967-07-12 Carpet material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19671635496 DE1635496C3 (en) 1967-07-12 1967-07-12 Carpet material

Publications (3)

Publication Number Publication Date
DE1635496A1 DE1635496A1 (en) 1970-09-03
DE1635496B2 DE1635496B2 (en) 1974-03-21
DE1635496C3 true DE1635496C3 (en) 1974-11-21

Family

ID=5683695

Family Applications (1)

Application Number Title Priority Date Filing Date
DE19671635496 Expired DE1635496C3 (en) 1967-07-12 1967-07-12 Carpet material

Country Status (1)

Country Link
DE (1) DE1635496C3 (en)

Also Published As

Publication number Publication date
DE1635496A1 (en) 1970-09-03
DE1635496B2 (en) 1974-03-21

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Legal Events

Date Code Title Description
C3 Grant after two publication steps (3rd publication)
E77 Valid patent as to the heymanns-index 1977