DE1635484A1 - Composite textile bodies which can be used as carpets or carpeting and processes for their manufacture - Google Patents

Composite textile bodies which can be used as carpets or carpeting and processes for their manufacture

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Publication number
DE1635484A1
DE1635484A1 DE19671635484 DE1635484A DE1635484A1 DE 1635484 A1 DE1635484 A1 DE 1635484A1 DE 19671635484 DE19671635484 DE 19671635484 DE 1635484 A DE1635484 A DE 1635484A DE 1635484 A1 DE1635484 A1 DE 1635484A1
Authority
DE
Germany
Prior art keywords
carpets
carpeting
manufacture
processes
fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
DE19671635484
Other languages
German (de)
Inventor
Delden Hendrik Van
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delden & Co
Original Assignee
Delden & Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delden & Co filed Critical Delden & Co
Publication of DE1635484A1 publication Critical patent/DE1635484A1/en
Pending legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00Producing multi-layer textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0081Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing with at least one extra fibrous layer at the backing, e.g. stabilizing fibrous layer, fibrous secondary backing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2201/00Chemical constitution of the fibres, threads or yarns
    • D06N2201/04Vegetal fibres
    • D06N2201/042Cellulose fibres, e.g. cotton
    • D06N2201/045Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00Macromolecular materials of the coating layers
    • D06N2203/02Natural macromolecular compounds or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2205/00Condition, form or state of the materials
    • D06N2205/04Foam
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/02Properties of the materials having acoustical properties
    • D06N2209/025Insulating, sound absorber
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/10Properties of the materials having mechanical properties
    • D06N2209/105Resistant to abrasion, scratch
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/10Properties of the materials having mechanical properties
    • D06N2209/106Roughness, anti-slip, abrasiveness
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/12Permeability or impermeability properties
    • D06N2209/126Permeability to liquids, absorption
    • D06N2209/128Non-permeable
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/06Building materials
    • D06N2211/066Floor coverings

Description

Als Teppich bzw. Auslegware verwendbare Textilverbundkörper und Verfahren zu seiner Herstellung Die Erfindung bezieht Bich auf ein Verfahren zur Herstellung von Bodenbelag auf der Grundlage von Textilien, die-als Teppiche. Ausspannstoffe und dergleichen Verwendung finden sollen und auf diese besonders;-sfe besteht darini dass-ein auf- konventionellen Flachwebstühlen hergestelltes Gewebe mit einer elastischen und gegebenenfalls wasserundurchlässigen Rückenbes.chichtung unmittel-CD bar verbunden ist. Die neuen Erzeugnisse weisen-Schallschluckvermögen, gutes Warmhaltevermögen, ausgezeichnete Schnittfestigkeit, hervorragende Verschiebefestigkeit von Fäden innerhalb des Gewebes, eine hohe Rutschfestigkeit auf der Unterlage sowie eine hohe Scheuerfestigkeit auf.Textile composite bodies which can be used as carpets or carpets and methods for their production. The invention relates to a method for producing floor coverings on the basis of textiles, which are used as carpets. Stretching materials and the like are to be used and especially on these; there is a need for a fabric produced on conventional flat looms to be directly connected to an elastic and possibly water-impermeable back cover. The new products have sound absorption, good heat retention, excellent cut resistance, excellent resistance to movement of threads within the fabric, high slip resistance on the base and high abrasion resistance.

Der Technik sind an textilen Erzeugnissen zum Bodenbelag bislang nur geknüpfte,Teppiche, auf Teppichwebstühlenhergestellte Teppiche, vorgeknüpfte Tuftex-Teppiche bekannt, deren Herstellung verhälnismässig kostspielig ist. Auch die etwas preisgUnstigeren Nadelfilze, die seit einiger Zeig auf dem Markt.erscheinen, sind in der Herstelluiig zu kostspielig, um als wohlfeile Belegstoffe allgemeinen Anldang finden zu können. Auch kann von Nadelfilzen nur mit grossen Einschränkungen gesagt,werden, sie hätten ein textiles Aussehen. jlinzu kommt noch, dass eine Mugterungefähigkeit fÜr derartige Wiiren viel mehr beschränkt ist als bei den heute vielfach gebrauchten Kunststoffbelägen.So far, the technology has only been available on textile products for flooring Knotted carpets, carpets made on carpet looms, pre-knotted Tuftex carpets known, the production of which is relatively expensive. Even the cheaper ones Needle felts, which have been on the market for some time, are in production too expensive to be able to find general access as cheap document material. Also, needle felts can only be said with great reservations that they have a textile look. In addition, there is a lack of ability for such Wiiren is much more limited than with them widely used today Plastic coverings.

Die neue Erfindung-geht von einem Teppich aus, der aus einem Gewebe besteht, das auf einem üblichen Webstuhl hergestellt ist, und das erfindungsgemäß mit einer Unterlage, etwa durch einfaches Kleben verbunden werden kann. Das Gewebe kann aus Garnen der verschiedensten Stärken hergestellt sein, und zwar sowohl aus Einfachgarnen wie auch aus Zwei- und l#"lehrfachzwirnen. Es können gesponnene Garne und Endlosgarne, textueriert und nicht texturiert verwendet werden. Die Garne können aus Wolle, Tierhaaren, natürlichen Fasern und Chemiefasern sowie aus Chemief äden- hergestellt sein, eine Färbung ist im Rohstoff im Garn und im Gewebe möglich, desgleichen grundsätzlich auch eine Musterung. Schließlich kann das Gewebe auch in an sich bekannter Weise bedruckt werden. Die Unterlage (der Rücken) kann aus Filz, Kautschuk, Juteerzeugnissen, Kunststoff, Schaumstoff und ähnlichen Werkstoffen bestehen.The new invention is based on a carpet which consists of a fabric which is produced on a conventional loom and which, according to the invention, can be connected to a base, for example by simple gluing. The fabric can be made from yarns of the most varied of strengths, both from single yarns as well as from two and # "semifinished yarns. Spun yarns and continuous yarns, textured and non-textured, can be used. The yarns can be made of wool, animal hair, natural be made fibers and chemical fibers, Chemief äden-, a coloration is Rohstof f in the yarn and in the tissue possible, in principle, likewise, it screening. Finally, the fabric can also be printed in a conventional manner. can the substrate (the back) consist of felt, rubber, jute products, plastic, foam and similar materials.

Die Teppiche können als Auslegewaren, als Ausspannstoffe oder als abgepaßte Teppiche hergestellt werden.The carpets can be used as carpets, as stretch fabrics or as fitted carpets are produced.

Bislang hat man nur Polgewebe in Verbindung bzw. Verklebung mit einem zweiten Gewebe oder auch einer Kunststoff-Folie technisch als textile Erzeugnisse, z.B. als Webteppiche oder Auslegware gebrauchen können. Auch hat man schon Polgewebe in Kombination von synthetischen gummielastischen Schaumfolien, wie sie etwa aus Polyester-Isoeyanaten erhalten werden, in bisher verübter technischer Weise hergestellt, als Teppiche und dergleichen Verwenden können. Bislang ist es aher nicht gelungen, Gewebe, die auf einem üblichen. Webs tuhl -als Plachgewebe- hergestellt-sind, mit den in Betracht kommenden Unterlagen so sicher- zu verbinden, daß ein technisch brauchharer Bodenbelag resultiert. Der Grund tiierfii-n ist der, daß sich bei den Üblichen Plachgeweben die Fäden im Vergleich zum Polgewebe leichterverschieben.-Versucht man daher ein Flach-gewebe schlechthin-mit-einer Rückenmasse aus Schaumstoff beispielsweise zu beschichten, so sind im -Praktischen Gebrauch Spannungen unvermeidlich, die eir baldiges Unansehnlichwe:bden -und einen- raschen Verschleißder Textilkombination zwangsläufig-zu Folge hab en.So far you have only had pile fabric in connection or gluing with one second fabric or a plastic film technically as textile products, e.g. as woven carpets or carpets. You also already have pile fabric in combination of synthetic rubber-elastic foam films, such as those made from Polyester isoeyanates are obtained, produced in the technical manner practiced up to now, Can be used as carpets and the like. So far it is rather failed to tissue that on a usual. Webs tuhl - are manufactured as flat weave - to be linked with the relevant documents so securely that a technical Usable flooring results. The reason tiierfii-n is that the Conventional tarpaulin fabrics move the threads more easily compared to pile fabrics.-Tried you therefore have a flat fabric par excellence-with-a backing material made of foam, for example to coat, then in practical use tensions are inevitable, which eir Unsightly appearance soon: floor and rapid wear of the textile combination inevitably to have a consequence.

Die Erfindung be-steht darin, daß als Textilkomponente Flachgeweb,e mit verschleb-efesten Fäden verwendet verden. Die Herstellung solcher verschiebefester Gewebe ist der Textilindustrie an sich bekannt. Ob die Verschiebefestigkeit der erfindungsgemäß zu verwendenden Flachgeweb-e durch nachträgliche chemische-oder physikalische,B ehandlung der-Textilien b,ewerkstelligt. wird, oder ob zur Erstellung des Flachgewebes der Technik bekannte -auf' mechanischem oder p#hys.ik-alischem, Wege pArforierte Garne und Fäden" benut.zt werden., ist fü-r,die Verwirklichung des Erfindungegedanken an sich gleich--gültig.The invention consists in the fact that flat woven fabrics with non-stick threads are used as textile components. The production of such non-shifting fabrics is known per se in the textile industry. Whether the resistance to displacement of the flat fabrics to be used according to the invention is brought about by subsequent chemical or physical treatment of the textiles. is, or whether for the production of the flat woven fabric known in the art - to 'mechanical or p # hys.ik-alischem, ways of perforated yarns and threads "used be., is for the realization of the invention idea in itself the same - valid.

In weiterer Ausbildung der E-rfindung ist-es na-türgemäe auch möglich, den Teppich oder die Auslegeware, durch Einfügung weiterer Schichten in jeder gewünschten Weise abzuändern, so zum-Beispiel- durch eine wasserdichte Schicht zwischen Textilschicht und Schaumschichtoder durch eine wasserdichte Außenschicht für eine-we,i-t,geh#,ende Feuchtigkeitsundurchlässigkeit des Belagstoffes auf die Unterlagen, z.B.-einen Holzboden zu erzielen. Beispiel Ein auf einen üblichen Flachwebstuhl hergestellter Teppich, bestehend in der Kette Perlon 1.200 den.In a further development of the invention, it is of course also possible to modify the carpet or carpeting in any desired manner by adding further layers, for example by adding a waterproof layer between the textile layer and the foam layer or by a waterproof outer layer for a-we, it, go #, end moisture impermeability of the covering material on the underlay, e.g. to achieve a wooden floor. Example A carpet made on a conventional flat loom, consisting of a Perlon 1,200 denier chain.

x 5 Ausgangstieter = effektiv Nm 1,1 nach dem Texturieren, 4 Fäden/cm und im Schuß Perlon 1.200 den. x 1 Ausgangstiter = effektiv Nm 6,0 nach dem Texturierene 10 Fäden/cm. Dieses Gewebe wird stuhlroh- auf 8 mm Polyvinylchlorid-(PVC-) Schaum mit -einem Kleber mit der Hand aufgeklebt. SelbstverstE-Indlich kann der Schaumstoff auch nach dem G2?Iußverfahren aufgebracht werden. In der Zeichnung ist der neue Verbundkörper in zwei--Ausführungsbeispielen schematisch dargestellt.x 5 initial tension = effective Nm 1.1 after texturing, 4 threads / cm and in the weft Perlon 1,200 den. x 1 initial titer = effective Nm 6.0 after texturing 10 threads / cm. This fabric is stool-stuck on 8 mm polyvinyl chloride (PVC) foam with an adhesive by hand. Of course, the foam can also be applied using the G2 pouring method. In the drawing, the new composite body is shown schematically in two - exemplary embodiments.

C> Figur 1 die übliche Ausführungsform. C> Figure 1 the usual embodiment.

In Figur 2 die Variwite der wasserundurchlässigen Ausfü hrung. In den Zeichnungen bedeuten (1) das Schußfadensystemg 2 das Kettfadensystem, 3 die poröse Klebemasse, 4_die angeklebte Filzschicht zur Verbesserung der Trittelastizität und das Warmhaltevermögen, 5 die rutschhemmende zweite Klebeschicht, die gegebenenfalls wasserundur a hlässig sein kann.In Figure 2, the Variwite of the waterproof design. In the drawings (1) the Schußfadensystemg 2, the warp thread 3, the porous adhesive composition 4_The adhered felt layer for improving the passage of elasticity and the heat preservation 5, the antislip second adhesive layer which optionally wasserundur may be a hlässig.

Claims (1)

Anspruch Als Teppich- bzw. Auslegware verwendbare Textilverbundkörper, bestehend aus einer Textilschicht mit einer rückseitig auf diese aufgebrachten Unterlage aus Filz, Kautschuk, Jute, Kunststoff oder Schäumfolie, daaurch gekennzeichnet-, dass die Textilschicht ein Flachgewebe mit verschiebefesten Fäden ist.Claim Textile composites that can be used as carpets or carpeting, consisting of a textile layer with a backing attached to it made of felt, rubber, jute, plastic or foam film, marked as such, that the textile layer is a flat woven fabric with non-shifting threads.
DE19671635484 1967-03-14 1967-03-14 Composite textile bodies which can be used as carpets or carpeting and processes for their manufacture Pending DE1635484A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DED0052524 1967-03-14

Publications (1)

Publication Number Publication Date
DE1635484A1 true DE1635484A1 (en) 1971-05-13

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993009293A1 (en) * 1991-11-05 1993-05-13 Forbo-Poligras Gmbh Strip floor-covering for sports surfaces, in particular synthetic-grass surfaces
DE29600724U1 (en) * 1996-01-17 1997-02-13 Longlife Teppichboden Berndt C Carpet
WO1999019557A1 (en) * 1997-10-14 1999-04-22 Interface, Inc. Floor covering with woven face
EP1842660A1 (en) * 2006-04-04 2007-10-10 Lantal Textiles Flame resistant carpet for the interior area of aircrafts

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993009293A1 (en) * 1991-11-05 1993-05-13 Forbo-Poligras Gmbh Strip floor-covering for sports surfaces, in particular synthetic-grass surfaces
DE29600724U1 (en) * 1996-01-17 1997-02-13 Longlife Teppichboden Berndt C Carpet
WO1999019557A1 (en) * 1997-10-14 1999-04-22 Interface, Inc. Floor covering with woven face
EP1842660A1 (en) * 2006-04-04 2007-10-10 Lantal Textiles Flame resistant carpet for the interior area of aircrafts
WO2007112608A1 (en) * 2006-04-04 2007-10-11 Lantal Textiles Fire-resistant carpet for aircraft interiors

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