DE102010041807A1 - Method for connecting hollow cylindrical elements of tower of wind-power plant e.g. wind turbine, involves forming circumferential gap between cylindrical elements to connect cylindrical elements that are welded together at end faces - Google Patents
Method for connecting hollow cylindrical elements of tower of wind-power plant e.g. wind turbine, involves forming circumferential gap between cylindrical elements to connect cylindrical elements that are welded together at end faces Download PDFInfo
- Publication number
- DE102010041807A1 DE102010041807A1 DE102010041807A DE102010041807A DE102010041807A1 DE 102010041807 A1 DE102010041807 A1 DE 102010041807A1 DE 102010041807 A DE102010041807 A DE 102010041807A DE 102010041807 A DE102010041807 A DE 102010041807A DE 102010041807 A1 DE102010041807 A1 DE 102010041807A1
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- DE
- Germany
- Prior art keywords
- cylindrical elements
- elements
- tower
- wind turbine
- wind
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/0213—Narrow gap welding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
- B23K9/0282—Seam welding; Backing means; Inserts for curved planar seams for welding tube sections
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
- E04H12/342—Arrangements for stacking tower sections on top of each other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2230/00—Manufacture
- F05B2230/20—Manufacture essentially without removing material
- F05B2230/23—Manufacture essentially without removing material by permanently joining parts together
- F05B2230/232—Manufacture essentially without removing material by permanently joining parts together by welding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2250/00—Geometry
- F05B2250/20—Geometry three-dimensional
- F05B2250/23—Geometry three-dimensional prismatic
- F05B2250/231—Geometry three-dimensional prismatic cylindrical
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/728—Onshore wind turbines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Verbinden mehrerer zylindrischer Elemente des Turms einer Windkraftanlage.The invention relates to a method for connecting a plurality of cylindrical elements of the tower of a wind turbine.
Bei Windkraftanlagen befindet sich ein meist mehrere Tonnen schwerer Generator auf der Spitze eines Turms, der in einzeln aufeinander aufgesetzten Rohrteilen hochgebaut wird, bis die Endhöhe erreicht ist. Die Stahlrohrteile werden meist in einer Werkstattvorfertigung aus mehreren Rohrschüssen zu größeren, einige Meter langen und transportfähigen Teilen zusammengeschweißt. Diese Rohrteile müssen dann vor Ort aufeinandergesetzt und zu einem Turm verschweißt werden.In wind turbines, a generator, usually several tons in weight, is located on the top of a tower, which is built up in individually superimposed pipe parts until the final height is reached. The steel pipe parts are usually welded together in a workshop prefabrication of several pipe sections to larger, several meters long and transportable parts. These pipe parts must then be placed on site and welded into a tower.
Aus
Die Aufgabe besteht darin, bei Montage-Aufbau vor Ort und/oder in der Werkstattfertigung ein mechanisiertes Schweißverfahren zu nutzen, mit dem ein horizontal liegender Fügespalt schweißbar ist.The task is to use a mechanized welding process in assembly assembly on site and / or in the workshop production, with a horizontally lying joint gap is weldable.
Die Aufgabe der Erfindung wird gelöst durch die unabhängigen Patentansprüche. Vorteilhafte Weiterbildungen und Ausgestaltungen der Erfindung und sind in den abhängigen Ansprüchen angegeben.The object of the invention is achieved by the independent claims. Advantageous developments and refinements of the invention and are specified in the dependent claims.
Mehrerer zylindrischer Elemente für den Turm einer Windkraftanlage werden miteinander verbunden, indem bei jeweils zwei Elementen an deren zueinander zugeordneten Stirnseiten umlaufend miteinander verschweißt werden, wobei zwischen den beiden Elementen ein nahezu paralleler, umlaufender Spalt mit einer Breite von 8–12 mm vorhanden ist.Several cylindrical elements for the tower of a wind turbine are connected to each other by circumferentially welded together at each two elements at their mutually associated end faces, wherein between the two elements, a nearly parallel, circumferential gap with a width of 8-12 mm is present.
Durch das mechanisierte MSG(Metallschutzgas)-Engspalt-Schweißverfahren ist ein schnelleres und kostengünstiges Schweißen möglichThe mechanized MSG (metal inert gas) nip welding process enables faster and less expensive welding
Bevorzugt beträgt der dass der Schweißnahtöffnungswinkel zwischen den einander zugeordneten Stirnseiten der beiden Elemente mindestens 30°. Dadurch ist eine schnelle Schweißverbindung mit hoher Qualität möglich.Preferably, that of the weld seam opening angle between the mutually associated end faces of the two elements is at least 30 °. This allows a quick weld with high quality.
Bevorzugt wird die beim MSG-Engspalt-Schweißverfahren verwendete Schweißelektrode in der Schweißfuge automatisch nachgeführt, wodurch die Schweißnahtqualität erhöht wird.Preferably, the welding electrode used in the MSG narrow gap welding process is automatically tracked in the welding joint, whereby the quality of the weld seam is increased.
Bevorzugt liegt die Abschmelzleistung des verschweißten Materials zwischen 3 und 6 kg pro Stunde, wodurch die Kosten der Schweißnaht reduziert werden.Preferably, the deposition rate of the welded material is between 3 and 6 kg per hour, which reduces the cost of the weld.
Bevorzugt ist die Position der umlaufenden Schweißfuge während des Schweißverfahrens horizontal ausgerichtet ist, wodurch auch vertikal übereinander angeordnete Elemente vor Ort, d. h. am Ort der Windkraftanlage, verschweißbar sind. Somit ist dieses Verfahren in horizontaler Fugenposition zum Verbinden der aufeinander gestellten Rohrteile einer Windkraftanlage vor Ort anwendbar. In Verbindung mit einer Engspaltversion des MSG-Schweißverfahrens lassen sich zusätzliche technologische und wirtschaftliche Vorteile erschließen.Preferably, the position of the circumferential weld joint during the welding process is aligned horizontally, whereby also vertically superimposed elements in place, d. H. at the site of the wind turbine, are weldable. Thus, this method is applicable in the horizontal joint position for connecting the stacked pipe parts of a wind turbine on site. In conjunction with a narrow gap version of the MSG welding process, additional technological and economic advantages can be achieved.
Ausführungsbeispiele der Erfindung sind in den folgenden Figuren dargestellt:Embodiments of the invention are illustrated in the following figures:
Bevorzugt beträgt der Nahtöffnungswinkel a der Schweißnaht
Dabei wird die beim MSG-Engspalt-Schweißverfahren verwendete Schweißelektrode
Während des Schweißverfahrens ist es möglich, die Position der umlaufenden Schweißfuge horizontal auszurichten, so dass vorteilhaft vor Ort die Röhren
Auf diese Weise kann aus einfachen übereinander gestapelten und miteinander verschweißten Röhren
ZITATE ENTHALTEN IN DER BESCHREIBUNG QUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- EP 2047941 A [0003] EP 2047941A [0003]
Claims (5)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010041807A DE102010041807A1 (en) | 2010-09-30 | 2010-09-30 | Method for connecting hollow cylindrical elements of tower of wind-power plant e.g. wind turbine, involves forming circumferential gap between cylindrical elements to connect cylindrical elements that are welded together at end faces |
PCT/EP2011/065544 WO2012041677A1 (en) | 2010-09-30 | 2011-09-08 | Method for connecting a plurality of cylindrical elements of the tower of a wind power plant |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102010041807A DE102010041807A1 (en) | 2010-09-30 | 2010-09-30 | Method for connecting hollow cylindrical elements of tower of wind-power plant e.g. wind turbine, involves forming circumferential gap between cylindrical elements to connect cylindrical elements that are welded together at end faces |
Publications (1)
Publication Number | Publication Date |
---|---|
DE102010041807A1 true DE102010041807A1 (en) | 2012-04-05 |
Family
ID=44654095
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE102010041807A Ceased DE102010041807A1 (en) | 2010-09-30 | 2010-09-30 | Method for connecting hollow cylindrical elements of tower of wind-power plant e.g. wind turbine, involves forming circumferential gap between cylindrical elements to connect cylindrical elements that are welded together at end faces |
Country Status (1)
Country | Link |
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DE (1) | DE102010041807A1 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102773619A (en) * | 2012-07-02 | 2012-11-14 | 林德工程(杭州)有限公司 | Vertical type assembly welding method for space division aluminum tower |
CN102922096A (en) * | 2012-10-19 | 2013-02-13 | 林德工程(杭州)有限公司 | On-site assembly welding method for large aluminum tower |
EP2692967A2 (en) | 2012-08-04 | 2014-02-05 | e.n.o. energy systems GmbH | Method for erecting a steel tower of a wind energy plant and tower made of steel for a wind energy plant |
EP3881964A1 (en) * | 2020-03-17 | 2021-09-22 | Siemens Gamesa Renewable Energy A/S | Method of connecting by welding two sections of a structure, especially of a wind turbine, and corresponding connection tool |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2047941A1 (en) | 2007-10-11 | 2009-04-15 | Siemens Aktiengesellschaft | Method for the strengthening of a welded connexion, and/or for the increase of tolerance of a welded connexion in relation to fatigue load ; Element for a tower of a wind turbine ; Tower of a wind turbine and wind turbine |
-
2010
- 2010-09-30 DE DE102010041807A patent/DE102010041807A1/en not_active Ceased
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2047941A1 (en) | 2007-10-11 | 2009-04-15 | Siemens Aktiengesellschaft | Method for the strengthening of a welded connexion, and/or for the increase of tolerance of a welded connexion in relation to fatigue load ; Element for a tower of a wind turbine ; Tower of a wind turbine and wind turbine |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102773619A (en) * | 2012-07-02 | 2012-11-14 | 林德工程(杭州)有限公司 | Vertical type assembly welding method for space division aluminum tower |
CN102773619B (en) * | 2012-07-02 | 2016-01-20 | 林德工程(杭州)有限公司 | The empty point vertical welding method of aluminium tower |
EP2692967A2 (en) | 2012-08-04 | 2014-02-05 | e.n.o. energy systems GmbH | Method for erecting a steel tower of a wind energy plant and tower made of steel for a wind energy plant |
DE102012015489A1 (en) | 2012-08-04 | 2014-02-06 | E.N.O. Energy Systems Gmbh | Method of erecting a steel tower of a wind turbine and tower of steel for a wind turbine |
CN102922096A (en) * | 2012-10-19 | 2013-02-13 | 林德工程(杭州)有限公司 | On-site assembly welding method for large aluminum tower |
CN102922096B (en) * | 2012-10-19 | 2015-12-09 | 林德工程(杭州)有限公司 | Large size Aluminium tower field assembly welding method |
EP3881964A1 (en) * | 2020-03-17 | 2021-09-22 | Siemens Gamesa Renewable Energy A/S | Method of connecting by welding two sections of a structure, especially of a wind turbine, and corresponding connection tool |
WO2021185488A1 (en) * | 2020-03-17 | 2021-09-23 | Siemens Gamesa Renewable Energy A/S | Method of connecting by welding two sections of a structure, especially of a wind turbine, and corresponding connection tool |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
R002 | Refusal decision in examination/registration proceedings | ||
R003 | Refusal decision now final |
Effective date: 20140214 |