EP3189907A1 - Device for making a cylindrical container with large diameter, in particular of a silo - Google Patents
Device for making a cylindrical container with large diameter, in particular of a silo Download PDFInfo
- Publication number
- EP3189907A1 EP3189907A1 EP16000030.3A EP16000030A EP3189907A1 EP 3189907 A1 EP3189907 A1 EP 3189907A1 EP 16000030 A EP16000030 A EP 16000030A EP 3189907 A1 EP3189907 A1 EP 3189907A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- metal strip
- sheet metal
- container
- rotary drive
- profiling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/12—Making tubes or metal hoses with helically arranged seams
- B21C37/122—Making tubes or metal hoses with helically arranged seams with welded or soldered seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/12—Making tubes or metal hoses with helically arranged seams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/12—Making tubes or metal hoses with helically arranged seams
- B21C37/126—Supply, or operations combined with supply, of strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/12—Making tubes or metal hoses with helically arranged seams
- B21C37/128—Control or regulating devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/02—Large containers rigid
- B65D88/06—Large containers rigid cylindrical
- B65D88/08—Large containers rigid cylindrical with a vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/08—Interconnections of wall parts; Sealing means therefor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
- E04H7/02—Containers for fluids or gases; Supports therefor
- E04H7/04—Containers for fluids or gases; Supports therefor mainly of metal
- E04H7/06—Containers for fluids or gases; Supports therefor mainly of metal with vertical axis
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
- E04H7/22—Containers for fluent solids, e.g. silos, bunkers; Supports therefor
- E04H7/24—Constructions, with or without perforated walls, depending on the use of specified materials
- E04H7/30—Constructions, with or without perforated walls, depending on the use of specified materials mainly of metal
Definitions
- the present invention relates to a device for producing a cylindrical container with a large diameter, in particular a silo, from a coiled on a reel then helically bent metal strip with an erectable on the floor profiling, the one corresponding to the wall bending of the cylindrical container formed and staggered path has, which is supplied to the sheet metal strip and which forms a projecting flange on the upper edge region of the fed sheet metal strip or forms on the upper and lower edge region of the supplied sheet metal strip edge regions profiled, a floor-mounted rotary drive means, a welder / seaming device for welding or producing a Falzharm an adjacent upper with a lower edge region of the associated lower and upper sheet metal strip, an erectable on the ground annular mounting frame, the in Absta Support rollers spaced from its lower end along a helix are supported on support posts to support the container on the cantilever flange, the path of the profiler being adjacent to the path of the helix defined by the idlers, and the arrangement of
- containers are from the DE 2 250 239 A or the EP 1 181 115 B1 known.
- a coil with a diameter corresponding to the container diameter is formed from a sheet metal strip.
- the mutually associated Wendelblechbandr In the production of such a container, the mutually associated Wendelblechbandr is first bent and then connected to the outside of the container by means of a fold fluid-tight with each other.
- the opposing longitudinal edges of the sheet metal strip are each U-shaped bent and the associated U-shaped bent sheet edges are placed inside each other and then connected by folding.
- This system is known on the market as a lip double seam system and proven in many ways. This lip double-seam system enables easy and fast production of containers of variable diameter and height. Transportable bending plate and mounting devices ensure that the container can be mounted at the respective place of installation and the transport volume can be correspondingly reduced.
- the containers For the previous applications of this container system, for example, for storage of bulk materials from agriculture and forestry or biowaste, the containers have excellent stability, tightness and media resistance.
- the storage of fluid media such as vegetable oils, petroleum or the like is a significantly larger container volume required, where the tightness must be reliably guaranteed.
- the associated increased mechanical stability of the container can not be sufficiently ensured by the known folding systems. In particular, the folding system reaches its limits with large sheet thicknesses.
- the WO 2014/048515 A1 discloses a container made of a helically bent sheet-metal strip of the type described above, wherein the edge portions of the heightwise one above the other extending adjacent edge regions of the sheet metal strip are connected to each other via a welded joint. In this case, the edge regions overlap and are fluid-tightly interconnected by two separate welds. Due to the existing spacing of the weld seams, in the overlapping region of adjacent edge regions of the sheet metal strip, a gap region arises between the overlapping walls, which can not be controlled in a simple manner after production of the container with regard to possible corrosion risks or the like.
- the reel with the wound sheet metal strip and the profiling is arranged within the circular cylindrical circumferential line during assembly of the container, that is, the bent sheet metal strip from the inside of the Drive device / welder / folding device supplied.
- the loading of the reel with a new sheet-metal strip which is required, for example, when relatively high containers are to create, that is, the assembled metal strip has a greater length, relatively expensive, since the sheet metal strip to be supported in the sum of a relatively high weight so that the reel can be loaded usually only with heavy lifting tool.
- the width of the insertable sheet metal strip is limited, since this sheet metal strip must be performed in the assembled state of the container between the bottom and the lower edge of the lower mounted sheet metal strip, wherein the distance to the ground is determined by the height of the support posts of the annular mounting frame and due to the high Load the support posts have a relatively low height.
- the application of the profiling after completion of the assembly of the wall of the container - consisting of the helically extending metal bands relatively expensive, since the profiling must either be disassembled or lifted by a heavy lifting tool from above out of the container.
- the present invention has the object or the technical problem of providing a device for producing a cylindrical container of the type mentioned above, which simplifies the assembly - while maintaining the economic manufacturability on site by coiled metal strips - , which facilitates loading of the reel with new sheet metal strip and ensures easy assembly and disassembly of the profiling before assembly and after completion of assembly.
- the inventive device of the type mentioned for producing a cylindrical container with a large diameter, in particular a silo is therefore characterized in that the reel is arranged with the wound sheet metal strip and the profiling outside the circumference of the cylindrical container, so that the curved sheet metal strip the rotary drive device / welding device / folding device is fed tangentially from the outside by the helical path determined by the support rollers of the mounting frame.
- a particularly preferred embodiment of the device according to the invention is characterized in that the distance of the reel and the distance of the profiling device in the range between 5% to 50%, in particular between 10% to 30%, of the diameter of the container.
- An advantageous development which has a compact structure and ensures a reliable precise molding of the edge region and the curvature of the sheet metal strip, is characterized in that the profiling has a plurality of successively arranged according to the radius of curvature of the sheet metal profiling, which the plastic molding process of / the edge regions / s of the sheet metal strip step by step.
- a particularly preferred embodiment which ensures a homogeneous, dense and permanently reliable function connection with high strength between the metal strips, characterized in that the welding device / folding device has a plurality of successively arranged according to the radius of curvature and the helical pitch of the metal strip welding stations / folding stations ,
- the profiling device and the welding device / folding device are arranged substantially diametrically opposite one another.
- a variant that ensures a reliable assembly process, especially in very heavy containers is characterized in that Rajmanantriebsaggregate are provided which are circumferentially arranged in a grid-shaped circumferential circumferential grid to support the rotational movement of the container during assembly, wherein the grid circumferential angle between the additional rotary drive devices according to an exemplary advantageous embodiment is 90 °.
- a particularly advantageous development is characterized in that between the profiling and the Welding device / folding device, a control device is provided, which permanently detects the distance of the curved belt plate supplied to the circumferential line of the container and on exceeding an adjustable predetermined maximum value and falls below an adjustable predetermined minimum value, the rotary drive means for reducing or increasing the rotational speed of the sheet metal strip drives.
- the Fig. 1 shows a view of a container 10, as it can be used for storing bulk materials from agriculture and forestry, such as grain, wood chips or biowaste, as well as for storing water, sewage or sewage sludge or for storing gas or oil.
- the container 10 is on its outer side and its inner side substantially cylindrical, in particular circular cylindrical, formed with a vertically oriented longitudinal axis 12.
- the finished container 10 is mounted on a foundation 11 and covered on the upper side with a conical or frustoconical roof construction 68.
- the preparation of the container 10 is carried out using a helically bent sheet-metal strip 20 preferably directly on the site of the container 10.
- the diameter 14 of the container 10 may for example be between 4 m and 50 m or more.
- the height 16 of the container 10 may be between 2 m and 40 m or more.
- the capacity of the container 10 may for example be between 15 m 3 and 10,000 m 3 .
- the preferably homogeneous thickness of the sheet metal strip 20 is between 2 mm and 10 mm.
- the width 17 of the sheet metal strip 20 may be between 20 cm and 100 cm, in the illustrated embodiment, the width 17 of the sheet metal strip 20 is about 50 cm.
- Fig. 2 is the detail A of Fig. 1 shown in the connection area. Shown is in each case the upper edge region 22 of a lower Sheet metal strip 20.1 and one in the vertical upper side adjacent upper sheet metal strip 20.2 with lower edge region 24 in the lower region of the container 10. Both metal bands 20.1, 20.2 are helically extending in a plane E, wherein the plane E represents the median plane of the container 10. The over this helically extending in the plane E metal strips are designated by the reference numeral 20.
- the metal strips 20.1, 20.2, 20 each have an outwardly curved edge portion 22 which forms a Kragflansch 28.
- the material supply of a new Blechbandcoils designed particularly simple - in contrast to the known arrangement of the reel 18 inside the container 10 - as the reel 18, for example, by the use of mobile lighter lifting tools can be easily fitted with the new Blechbandcoil, for example, using a forklift.
- the material supply of a new Blechbandcoils from outside to inside was carried out by the free space, which is present between the lower wall portion of the lower sheet metal strip 20.1 and the ground. The height of this free area through which The new sheet metal coil can be spent in the interior is in Fig. 10 represented by reference AB.
- This distance AB runs helically in the circumferential direction in accordance with the helix of the sheet-metal strip 20.1, but has a relatively small size, since the support posts 36 with the carrying rollers 38 do not have too great a height due to the high load. As a result, the width 17 of the metal strip 20 to be processed is limited in size.
- the inventive arrangement of the profiling outside the container simplifies the installation or disassembly of the profiling, as there is enough space available and lightweight, mobile lifting tools can be used.
- the Profilierstationen 32 have the task of the upper sheet edge portion of the supplied sheet metal strip 20 gradually plastically deform, so that after passing through the profiling device 30 in the upper edge region of the sheet metal strip an outwardly whitening Kragflansch 28 (see, for example Fig. 7a, b ) or alternatively adjacent to the formation of a Kragflansches 28 thereafter an outwardly offset to the plane E existing and downwardly extending overlap region 44 with the length Ü (see, for example Fig. 7c, d ) is formed.
- FIGS. 5 and 10 a in Fig. 3 only highly schematic and dashed ring-shaped mounting frame 34 present in FIGS. 5 and 10 is shown schematically in more detail.
- the mounting frame 34 surrounds the cylindrical plane E of the container 10 is offset outwardly and circumferentially spaced support posts 36, each having a support roller 38, on which the lower edge of the Kragflansches 28 of the respective lower sheet metal strip 20.1 with each connected thereto metal strips 20.2, 20 is supported, wherein the support rollers 38 seen in the circumferential direction in a helical curved path (helix) are arranged.
- a stiffening structure 39 with upper, lower chords, posts and diagonals is connected.
- the distance of the lower edge of the bottom sheet metal strip 20.1 from the bottom is designated AB. About this distance range can be reached during assembly in the interior of the container 10 or material pass through.
- height adjustment station 71 is clamped together by means of a clamping unit 76, wherein the clamping unit 76 is formed in the embodiment as a tension rod. This ensures a higher stability of the device 100.
- the processed sheet metal strip 20.1 is fed to a rotary drive device 50 with downstream welding device 60, wherein the rotary drive device 50 has a plurality of circumferentially successively arranged rotary drive stations 52 and each rotary drive station 52 has an upper and lower guide roller 54, 56 on the outside between which the Kragflansch 28 is guided in the helical cam track, wherein in each case opposite a rotatable pressure roller 58 is present on the inside.
- the metal strip 20 reaches the rotary drive device 50, the metal strip 20 is helically extending in the cylindrical plane E and forms the wall of the container 10.
- the metal strip 20 is rotated about the longitudinal axis 12 and travels helically upwards, so that the in Fig. 1 illustrated container 10 in the form of a silo results.
- the upper edge portion 22 of the lower of the welding device 60 supplied sheet metal strip 20.1 with the lower edge portion 24 of the upper fed sheet metal strip 20.2 welded together.
- the welding takes place from the outside.
- a weld can also be attached from the inside.
- the structural design of the welded joint (s) is in the FIGS. 7a to d and will be described below.
- Fig. 4a The representation of the device 100 according to Fig. 4a corresponds essentially to the structure of the device according to Fig. 3 , Same components carry the same reference numerals and will not be explained again. Additionally are in Fig. 4a still additional rotary actuators 40 shown, which are arranged offset in the circumferential direction in a circumferential angle of 90 ° and each drive roller pairs 42 (see Fig. 4b ) between which the Kragflansch 28 of the respective lower sheet metal strip 20.1 is guided. This additional rotary actuators 40 allow easy production of containers 10 with very large weights.
- the auxiliary rotary drives 40 may be designed differently in height (see Fig. 4b ), wherein the drive roller pairs 42 are adjustable in their height position and are arranged simultaneously in the course of the helical path of Kragflansches 28 of the sheet metal strip 20.1.
- a control device 80 is arranged on the outside, which detects the distance of the fed sheet metal strip 20 relative to the circular cylindrical plane E of the container 10 and when exceeding a predetermined maximum value 81 or falls below a predetermined minimum value 83, the drive units not shown the Profilier stimulate 30 and the rotary drive device 50 controls accordingly, so that a continuous positionally accurate feeding of the sheet metal strip 20 is ensured to the rotary drive device 50 and thus to the welding device 60 for producing a continuously homogeneous weld.
- Fig. 3 and in Fig. 6 are highly schematized means 70 for adjusting the height position of the upper sheet metal strip 20.2 and welded thereon existing further metal strips 20 relative to the lower fed sheet metal strip 20.1 shown.
- the height position of the lower fed sheet metal strip 20.1 in the region of the rotary drive device 50 and the rotary drive stations 52 is determined by the height position of the lower guide roller 56 in conjunction with the upper guide roller 54 fixed.
- the means 70 for adjusting the height position of the upper sheet metal strip 20.2 and thus also the above already welded together sheet metal strips 20 have in the illustrated embodiments, two height adjustment 71, which are arranged above the first and last rotary drive station 52.
- Each height adjustment station 71 has a lower guide roller 72 and an upper guide roller 74, wherein the Kragflansch 28 between the two guide rollers 72, 74 is guided.
- the two guide rollers 72, 74 are height adjustable (arrow H in Fig. 6 ) are present at the rotary drive station 52, so that the supplied upper sheet metal strip 20.2 can be positioned in terms of height with respect to its height position relative to the lower fed sheet metal strip 20.1.
- Embodiments relating to the positioning in connection with the formation of the weld are in the FIGS. 7a to d shown in more detail.
- each rotary drive station 52 is designed so that the respective height position of the lower guide roller 56 is adjustable relative to the upper guide roller 54, so that Kragflansche 28 can be performed with different cross-sectional thickness between the guide rollers 54, 56.
- FIGS. 7a to d are different possible height positions of the upper sheet metal strip 20.2 shown relative to the lower sheet metal strip 20.1.
- Fig. 7a In the upper edge region 22 of the lower sheet-metal strip 20.1, an outwardly pointing cantilever flange 28 has been formed by the profiling device 30, the height level of which is designated on the upper side by H2.
- the rectilinearly running lower edge region 24 of the upper sheet metal strip 20.2 has a height level H1 with its lower end edge, wherein the front outer edge of the end surface rests on the outside in the region of the curvature of the cantilever flange 28.
- the height level H1 differs from the height level H2 by the distance measure A.
- Fig. 7a In contrast to the representation according to Fig. 7a is the positioning of the upper sheet metal strip 20.2 relative to the lower sheet metal strip 20.1 in Fig. 7b spaced above (distance A1) set by the height adjustment station 71, so that the attachment of two welded through both sides welds 46,48 is possible with a larger weld thickness.
- FIGS. 7c and d is a connection construction between upper and lower sheet-metal strip 20.1, 20.2 by means of an outer-side weld 48 (FIG. Fig. 7c ) and optionally additionally with an inside weld ( Fig. 7d ), in which an overlap region 44 or Ü is provided between the lower edge region 24 and the upper edge region 22.
- the overlapping region 44 of the upper edge region 22 of the lower sheet metal strip 20.1 is outwardly offset from the cylindrical plane E downwardly present to the outwardly facing Kragflansch 28, wherein the offset of the region 44 to the outside substantially corresponds to the sheet thickness of the sheet metal strip 20.2.
- the inner weld 46 is according to Fig. 7d arranged at the lower end of the overlap region 44.
- Fig. 8 shows a highly schematic of a first embodiment of means 70 for adjusting the height position of the upper sheet metal strip 20.2.
- the height adjustment station 71 has a schematically illustrated upper bearing unit 62 and a lower bearing unit 64, of which in each case the upper guide roller 74 and the lower guide roller 72 rotatably connected via an inclined axis of rotation 66 is.
- the upper bearing unit and lower bearing unit 62, 64 are connected via two continuous threaded rods 78 on the upper side of the rotary drive station 52, wherein each upper and lower side of the upper and lower bearing unit 62, 64 threaded rod nuts 79 are present.
- both guide rollers 72, 74 and thus the height position of the Kragflansches 28 of the upper sheet metal strip 20.2 (arrow H) and thus the height position H2 of the lower edge region 24 can be adjusted by appropriate rotation of the threaded rod nuts 79 absolutely.
- the relative position of both guide rollers 72, 74 to each other (arrow h) is also adjustable by corresponding rotation of the threaded rod nuts 79.
- the formation of a scissors construction is possible.
- FIG. 9 Another possible structural design of the spanneinstellstation 71 is in Fig. 9 shown in a very schematic way.
- This station is designed as a V-shaped lever mechanism 82, wherein in the end region of the two levers respectively the lower guide roller 72 and the upper guide roller 74 is rotatably connected via the rotation axis 66 and the lever mechanism 82 as a whole in its height position (arrow H) is adjustable and the relative position of the upper guide roller to the lower guide roller (arrow h) is adjustable relative to each other.
- a device 100 is described in which adjacent sheet metal strips 20 are connected to one another in their edge regions by the welding device 60.
- the inventive arrangement of the reel 18 and the profiling device 30 during assembly outside the container 10 is also possible in devices in which the connection of adjacent extending metal bands 20 is implemented by producing a rabbet joint.
- a profiling is used, which profiled the upper and lower edge region of the supplied sheet-metal strip, wherein instead of the welding device, a folding device is used, which is the Falzthetic continuously produces.
- a corresponding profiling with subsequent folding device is for example in DE-P S 22 50 239 or DE-P S 25 99 27 -
- the basic idea of the outside arrangement of the reel and profiling is possible in principle and without problems even with these devices.
Abstract
Eine Vorrichtung zum Herstellen eines zylindrischen Behälters (10) mit großem Durchmesser (14), insbesondere eines Silos, aus einem auf einer Haspel (18) aufgewickelten anschließend wendelförmig gebogenen Blechbandes (20) mit einer auf dem Boden aufstellbaren Profiliereinrichtung (30), einer auf den Boden aufstellbaren Drehantriebseinrichtung (50), einer Schweißeinrichtung (60) / Falzeinrichtung zum Verschweißen oder Herstellen einer Falzverbindung eines benachbarten oberen mit einem unteren Randbereich des zugehörigen unteren und oberen Blechbandes, einen auf den Boden aufstellbaren ringförmigen Montagerahmen, der in Abstand von seinem unteren Ende längs einer Schraubenlinie in Umfangsrichtung beabstandete Tragrollen an Tragstützen zur Unterstützung des Behälters (10) an dem Kragflansch liegt, gekennzeichnet dadurch, dass die Haspel (18) mit dem aufgewickelten Blechband (20) und die Profiliereinrichtung (30) außerhalb der Umfangslinie des zylindrischen Behälters (10) angeordnet ist, so dass das gekrümmte Blechband (20) der Drehantriebseinrichtung (50) / Schweißeinrichtung (60) / Falzeinrichtung tangential der durch die Tragrollen des Montagerahmens bestimmten schraubenförmigen Bahn von außen zugeführt wird.A device for producing a cylindrical container (10) with a large diameter (14), in particular a silo, from a wound on a reel (18) subsequently helically bent sheet metal strip (20) with a can be set up on the floor profiling device (30), one on floor-mountable rotary drive means (50), welding means (60) / folding means for welding or making a seam joint of an adjacent upper with a lower edge portion of the associated lower and upper sheet metal strip, a floor-mounted annular mounting frame spaced from its lower end along a helix circumferentially spaced support rollers on support posts for supporting the container (10) on the Kragflansch, characterized in that the reel (18) with the wound sheet metal strip (20) and the profiling device (30) outside the circumferential line of the cylindrical container ( 10) ang is arranged, so that the curved sheet metal strip (20) of the rotary drive device (50) / welding device (60) / folding device is supplied tangentially from the outside determined by the support rollers of the mounting frame helical path.
Description
Die vorliegende Erfindung betrifft eine Vorrichtung zum Herstellen eines zylindrischen Behälters mit großem Durchmesser, insbesondere eines Silos, aus einem auf einer Haspel aufgewickelten anschließend wendelförmig gebogenen Blechbandes mit einer auf dem Boden aufstellbaren Profiliereinrichtung, die eine der Wandbiegung des zylindrischen Behältnisses entsprechend ausgebildete und versetzt verlaufende Bahn aufweist, der das Blechband zugeführt wird und die an den oberen Randbereich des zugeführten Blechbandes einen auskragenden Flansch anformt oder an den oberen und unteren Randbereich des zugeführten Blechbandes profilierte Randbereiche anformt, einer auf den Boden aufstellbaren Drehantriebseinrichtung, einer Schweißeinrichtung / Falzeinrichtung zum Verschweißen oder Herstellen einer Falzverbindung eines benachbarten oberen mit einem unteren Randbereich des zugehörigen unteren und oberen Blechbandes, einen auf den Boden aufstellbaren ringförmigen Montagerahmen, der in Abstand von seinem unteren Ende längs einer Schraubenlinie in Umfangsrichtung beabstandete Tragrollen an Tragstützen zur Unterstützung des Behälters an dem Kragflansch liegt, wobei die Bahn der Profiliereinrichtung neben der Bahn der durch die Tragrollen bestimmten Schraubenlinie verläuft und wobei die Anordnung der Drehantriebseinrichtung und der Schweißeinrichtung / Falzeinrichtung mit der durch die Tragrollen bestimmten schraubenlinienförmigen Bahn übereinstimmt.The present invention relates to a device for producing a cylindrical container with a large diameter, in particular a silo, from a coiled on a reel then helically bent metal strip with an erectable on the floor profiling, the one corresponding to the wall bending of the cylindrical container formed and staggered path has, which is supplied to the sheet metal strip and which forms a projecting flange on the upper edge region of the fed sheet metal strip or forms on the upper and lower edge region of the supplied sheet metal strip edge regions profiled, a floor-mounted rotary drive means, a welder / seaming device for welding or producing a Falzverbindung an adjacent upper with a lower edge region of the associated lower and upper sheet metal strip, an erectable on the ground annular mounting frame, the in Absta Support rollers spaced from its lower end along a helix are supported on support posts to support the container on the cantilever flange, the path of the profiler being adjacent to the path of the helix defined by the idlers, and the arrangement of the rotary drive means and the welder / folder the determined by the support rollers helical path coincides.
Aus wendelförmig gebogenem Blechband hergestellte Behälter sind aus der
Aus der
Für die bisherigen Anwendungen dieses Behältersystems, beispielsweise zum Lagern von Schüttgütern aus der Land- und Forstwirtschaft oder von Bioabfall, weisen die Behälter eine ausgezeichnete Stabilität, Dichtheit und Medienresistenz auf. Für weitere Anwendungen wie beispielsweise die Lagerung von fluiden Medien, wie pflanzliche Öle, Erdöl oder dergleichen ist jedoch ein deutlich größeres Behältervolumen erforderlich, bei denen die Dichtheit zuverlässig gewährleistet werden muss. Die damit einhergehende erhöhte mechanische Stabilität der Behälter kann durch die bekannten Falzsysteme nicht ausreichend gewährleistet werden. Insbesondere stößt das Falzsystem bei großen Blechdicken an seine Grenzen.For the previous applications of this container system, for example, for storage of bulk materials from agriculture and forestry or biowaste, the containers have excellent stability, tightness and media resistance. However, for other applications such as the storage of fluid media such as vegetable oils, petroleum or the like is a significantly larger container volume required, where the tightness must be reliably guaranteed. The associated increased mechanical stability of the container can not be sufficiently ensured by the known folding systems. In particular, the folding system reaches its limits with large sheet thicknesses.
Um wendelförmig aus gebogenem Blechband hergestellte Behälter bereit zu stellen, deren Anwendungsspektrum vergrößert ist, insbesondere bezüglich der Umsetzung eines großen Speichervolumens und/oder einer erhöhten mechanischen Stabilität unter Gewährleistung einer dennoch einfachen und schnellen Herstellbarkeit beziehungsweise Montage, wurden Lösungen entwickelt, die die Falzverbindung durch eine Schweißverbindung ersetzen.In order to provide containers made of bent sheet metal strip helically, the range of applications is increased, in particular with respect to the implementation of a large storage volume and / or increased mechanical stability while ensuring a still simple and quick to manufacture or assembly, solutions have been developed, the folded seam by a Replace welded joint.
Die
Bei sämtlichen bekannten oben beschriebenen Vorrichtungen zum Herstellen eines zylindrischen Behälters mit großem Druchmesser, insbesondere eines Silos, ist die Haspel mit dem aufgewickelten Blechband und die Profiliereinrichtung innerhalb der kreiszylindrischen Umfangslinie während der Montage des Behälters angeordnet, das heißt das gebogene Blechband wird von innen her der Antriebseinrichtung / Schweißeinrichtung / Falzeinrichtung zugeführt. Dadurch gestaltet sich das Beladen der Haspel mit einem neuem Blechband, das beispielsweise erforderlich ist, wenn relativ hohe Behälter zu erstellen sind, das heißt das montierte Blechband eine größere Länge aufweist, relativ aufwendig, da das zu belandende Blechband in der Summe ein relativ hohes Gewicht aufweist, so dass die Haspel in der Regel nur mit schwerem Hebewerkzeug beladen werden kann. Zudem ist die Breite des einsetzbaren Blechbandes begrenzt, da dieses Blechband im Montagezustand des Behälters zwischen dem Boden und der Unterkante des unteren montierten Blechbandes hindurch geführt werden muss, wobei der Abstand zum Boden durch die Höhe der Tragstützen des ringförmigen Montagerahmens vorgegeben ist und aufgrund der hohen Belastung der Tragstützen diese eine relativ geringe Höhe aufweisen. Zudem ist das Ausbringen der Profiliereinrichtung nach Beendigung der Montage der Wandung des Behälters - bestehend aus den wendelförmig verlaufenden Blechbändern - relativ aufwendig, da die Profiliereinrichtung entweder zerlegt werden muss oder über ein schweres Hebewerkzeug von oben her aus dem Behälter herausgehoben werden muss.In all known devices described above for producing a cylindrical container with a large Druchmesser, in particular a silo, the reel with the wound sheet metal strip and the profiling is arranged within the circular cylindrical circumferential line during assembly of the container, that is, the bent sheet metal strip from the inside of the Drive device / welder / folding device supplied. As a result, the loading of the reel with a new sheet-metal strip, which is required, for example, when relatively high containers are to create, that is, the assembled metal strip has a greater length, relatively expensive, since the sheet metal strip to be supported in the sum of a relatively high weight so that the reel can be loaded usually only with heavy lifting tool. In addition, the width of the insertable sheet metal strip is limited, since this sheet metal strip must be performed in the assembled state of the container between the bottom and the lower edge of the lower mounted sheet metal strip, wherein the distance to the ground is determined by the height of the support posts of the annular mounting frame and due to the high Load the support posts have a relatively low height. In addition, the application of the profiling after completion of the assembly of the wall of the container - consisting of the helically extending metal bands - relatively expensive, since the profiling must either be disassembled or lifted by a heavy lifting tool from above out of the container.
Ausgehend von dem genannten Stand der Technik liegt der vorliegenden Erfindung die Aufgabe beziehungsweise das technische Problem zugrunde, eine Vorrichtung zum Herstellen eines zylindrischen Behälters der eingangs genannten Art bereit zu stellen, die die Montage vereinfacht - unter Beibehaltung der wirtschaftlichen Herstellbarkeit vor Ort durch gewendelte Blechbänder -, die Beladung der Haspel mit neuem Blechband erleichtert und eine einfache Montage und Demontage der Profiliereinrichtung vor der Montage und nach Beendigung der Montage gewährleistet.Based on the cited prior art, the present invention has the object or the technical problem of providing a device for producing a cylindrical container of the type mentioned above, which simplifies the assembly - while maintaining the economic manufacturability on site by coiled metal strips - , which facilitates loading of the reel with new sheet metal strip and ensures easy assembly and disassembly of the profiling before assembly and after completion of assembly.
Die erfindungsgemäße Vorrichtung ist durch die Merkmale des unabhängigen Anspruchs 1 gegeben.The device according to the invention is given by the features of independent claim 1.
Vorteilhafte Ausgestaltungen und Weiterbildungen sind Gegenstand der von dem unabhängigen Anspruch 1 direkt oder indirekt abhängigen Ansprüche.Advantageous embodiments and further developments are the subject of claims dependent directly or indirectly from the independent claim 1.
Die erfindungsgemäße Vorrichtung der eingangs genannten Art zum Herstellen eines zylindrischen Behälters mit großem Durchmesser, insbesondere eines Silos, zeichnet sich demgemäß dadurch aus, dass die Haspel mit dem aufgewickelten Blechband und die Profiliereinrichtung außerhalb der Umfangslinie des zylindrischen Behälters angeordnet ist, so dass das gekrümmte Blechband der Drehantriebseinrichtung / Schweißeinrichtung / Falzeinrichtung tangential der durch die Tragrollen des Montagerahmens bestimmten schraubenförmigen Bahn von außen zugeführt wird.The inventive device of the type mentioned for producing a cylindrical container with a large diameter, in particular a silo, is therefore characterized in that the reel is arranged with the wound sheet metal strip and the profiling outside the circumference of the cylindrical container, so that the curved sheet metal strip the rotary drive device / welding device / folding device is fed tangentially from the outside by the helical path determined by the support rollers of the mounting frame.
Durch die außenseitige Anordnung der Haspel ist eine einfache Materialzuführung eines neuen Blechbandes von außen ohne den Einsatz großer Hebewerkzeuge problemlos möglich. Auch die Demontage der schweren Profiliereinrichtung nach Beendigung der Montage gestaltet sich relativ einfach, da sämtliche Bauelemente der Profiliereinrichtung von außen zugänglich sind. So steht bei der Beladung der Haspel mit neuem Blechbandmaterial genügend Platz zur Verfügung, um das Blechbandcoil aufzusetzen und die Profiliereinrichtung einzufädeln. Auch die Demontage der Profiliereinrichtung muss nicht unter beengten Platzverhältnissesn durchgeführt werden. So ist zum Beladen der Haspel mit einem Blechbandcoil und zur Montage beziehungsweise Demontage der Profiliereinrichtung der Einsatz eines mobilen leichten Hebewerkzeuges, beispielsweise eines Gabelstaplers, problemlos möglich.Due to the outside arrangement of the reel, a simple material feed of a new sheet-metal strip from the outside without the use of large lifting tools is easily possible. The dismantling of the heavy profiling after completion of the installation is relatively simple, since all components of the profiling are accessible from the outside. So when loading the reel with new sheet metal strip material is enough space available to set up the Blechbandcoil and threading the profiling. Also, the disassembly of the profiling need not be performed under tight Platzverhältnisn. Thus, for loading the reel with a Blechbandcoil and for mounting or dismounting of the profiling of a mobile light lifting tool, such as a forklift, easily possible.
Eine besonders bevorzugte Ausgestaltung der erfindungsgemäßen Vorrichtung zeichnet sich dadurch aus, dass der Abstand der Haspel und der Abstand der Profiliereinrichtung im Bereich zwischen 5 % bis 50 %, insbesondere zwischen 10 % bis 30 %, des Durchmessers des Behälters liegt.A particularly preferred embodiment of the device according to the invention is characterized in that the distance of the reel and the distance of the profiling device in the range between 5% to 50%, in particular between 10% to 30%, of the diameter of the container.
Eine vorteilhafte Weiterbildung, die einen kompakten Aufbau aufweist und einen zuverlässigen präzisen Formvorgang des Randbereiches und der Krümmung des Blechbandes gewährleistet, zeichnet sich dadurch aus, dass die Profiliereinrichtung mehrere hintereinander entsprechend dem Krümmungsradius des Blechbandes angeordnete Profilierstationen aufweist, die den plastischen Formvorgang des/der Randbereiche/s des Blechbandes schrittweise durchführen.An advantageous development, which has a compact structure and ensures a reliable precise molding of the edge region and the curvature of the sheet metal strip, is characterized in that the profiling has a plurality of successively arranged according to the radius of curvature of the sheet metal profiling, which the plastic molding process of / the edge regions / s of the sheet metal strip step by step.
Eine besonders bevorzugte Ausgestaltung, die eine homogene, dichte und dauerhaft zuverlässige Funktion aufweisende Verbindung mit hoher Festigkeit zwischen den Blechbändern gewährleistet, zeichnet sich dadurch aus, dass die Schweißeinrichtung / Falzeinrichtung mehrere hintereinander entsprechend dem Krümmungsradius und der schraubenlinienförmigen Steigung des Blechbandes angeordnete Schweißstationen / Falzstationen aufweist.A particularly preferred embodiment, which ensures a homogeneous, dense and permanently reliable function connection with high strength between the metal strips, characterized in that the welding device / folding device has a plurality of successively arranged according to the radius of curvature and the helical pitch of the metal strip welding stations / folding stations ,
In der Praxis hat es sich als vorteilhaft bezüglich des gesamten Montagevorgangs erwiesen, dass die Profiliereinrichtung und die Schweißeinrichtung / Falzeinrichtung im Wesentlichen diametral gegenüberliegend angeordnet sind.In practice, it has proved to be advantageous with respect to the entire assembly process that the profiling device and the welding device / folding device are arranged substantially diametrically opposite one another.
Eine Ausführungsvariante die insbesondere bei sehr schweren Behältern einen zuverlässigen Montagevorgang gewährleistet, zeichnet sich dadurch aus, dass Zusatzdrehantriebsaggregate vorhanden sind, die in einem vorgebbaren Rasterumfangswinkel umfangsmäßig rasterförmig angeordnet sind zum Unterstützen der Drehbewegung des Behälters während der Montage, wobei der Rasterumfangswinkel zwischen dem zusätzlichen Drehantriebseinrichtungen gemäß einer bespielhaften vorteilhaften Ausgestaltung 90° beträgt.A variant that ensures a reliable assembly process, especially in very heavy containers, is characterized in that Zusatzdrehantriebsaggregate are provided which are circumferentially arranged in a grid-shaped circumferential circumferential grid to support the rotational movement of the container during assembly, wherein the grid circumferential angle between the additional rotary drive devices according to an exemplary advantageous embodiment is 90 °.
Um den Verbindungsvorgang zwischen den Randbereichen eines oberen und eines unteren Blechbandes entweder durch Schweißung oder Falzung zu vergleichmäßigen, was die Qualität der Verbindung verbessert, zeichnet sich eine besonders vorteilhafte Weiterbildung dadurch aus, dass zwischen der Profiliereinrichtung und der Schweißeinrichtung / Falzeinrichtung eine Steuereinrichtung vorhanden ist, die den Abstand des gekrümmten zugeführten Bandbleches zur Umfangslinie des Behälters permanent detektiert und bei Überschreiten eines einstellbar vorgegebenen Maximalwerts und bei Unterschreiten eines einstellbar vorgegebenen Minimalwertes die Drehantriebseinrichtung zur Verminderung beziehungsweise Erhöhung der Drehgeschwindigkeit des Blechbandes ansteuert.In order to equalize the joining process between the edge regions of an upper and a lower sheet metal strip either by welding or folding, which improves the quality of the connection, a particularly advantageous development is characterized in that between the profiling and the Welding device / folding device, a control device is provided, which permanently detects the distance of the curved belt plate supplied to the circumferential line of the container and on exceeding an adjustable predetermined maximum value and falls below an adjustable predetermined minimum value, the rotary drive means for reducing or increasing the rotational speed of the sheet metal strip drives.
Weitere Ausführungsformen und Vorteile der Erfindung ergeben sich durch die in den Ansprüchen ferner aufgeführten Merkmale sowie durch die nachstehend angegebenen Ausführungsbeispiele. Die Merkmale der Ansprüche können in beliebiger Weise miteinander kombiniert werden, insoweit sie sich nicht offensichtlich gegenseitig ausschließen.Further embodiments and advantages of the invention will become apparent from the features further listed in the claims as well as by the embodiments given below. The features of the claims may be combined in any manner as far as they are not obviously mutually exclusive.
Die Erfindung sowie vorteilhafte Ausführungsformen und Weiterbildungen derselben werden im Folgenden anhand der in der Zeichnung dargestellten Beispiele näher beschrieben und erläutert. Die der Beschreibung und der Zeichnung zu entnehmenden Merkmale können einzeln für sich oder zu mehreren in beliebiger Kombination erfindungsgemäß angewandt werden. Es zeigen:
- Fig. 1
- schematische Seitenansicht eines Behälters mit einem wendelförmig gebogenen Blechband, der mit einer erfindungsgemäßen Vorrichtung hergestellt worden ist,
- Fig. 2
- schematischer Detaillängsquerschnitt durch die Wandung des Behälters gemäß
Fig. 1 , - Fig. 3
- schematische Draufsicht auf eine Vorrichtung zum Herstellen des Behälters gemäß
Fig. 1 und 2 aus einem wendelförmig gebogenen Blechband mit einer Haspel, einer Profiliereinrichtung, einer Steuereinrichtung, einer Drehantriebseinrichtung und einer Schweißeinrichtung, ohne Darstellung eines ringförmigen Montagerahmens, - Fig. 4a
- schematische Draufsicht auf die Vorrichtung gemäß
Fig. 3 mit zusätzlichen in Umfangsrichtung um 90° verteilt angeordneten Zusatzdrehantrieben, - Fig. 4b
- schematische Ansichtsdarstellung der Zusatzdrehantriebe gemäß
Fig. 4a , - Fig. 5
- schematische Detailausschnittsdraufsicht auf eine Vorrichtung im Bereich der Drehantriebs- und Schweißeinrichtung mit zusätzlicher Darstellung des ringförmigen Montagerahmens mit Tragstützen und Tragrollen,
- Fig. 6
- stark schematisierte Detailquerschnittsdarstellung in Bereich der Drehantriebseinrichtung mit Führungsrollen und darüber angeordneter Höheneinstellstation mit Führungsrollen,
- Fig. 7a bis d
- schematischer Detailquerschnitt im Randbereich übereinander angeordneter Blechbänder, die im unterschiedlichen Höhenniveau angeordnet sind mit durchgehender beidseitiger Schweißung (
Fig. 7a und b ) und mit Schweißverbindung mit Überlappung (Fig. 7c und d ), - Fig. 8
- stark schematisierte Ansichtsdarstellung von Mitteln zum Einstellen der Höhenposition die über Gewindestangen und Gewindemuttern höhenmäßig einstellbare Führungsrollen aufweisen,
- Fig. 9
- stark schematisierte Ansichtsdarstellung von Mitteln zum Einstellen der Höhenposition die Führungsrollen aufweisen, die im Endbereich eines verstellbaren V-Hebelmechanismus angeordnet sind und
- Fig. 10
- ausschnittsweise in einer abgewickelten Ansicht und in einer ausschnittsweisen Draufsicht dargestelltes Ausführungsbeispiel eines ringförmigen Montagerahmens mit Tragstützen und Tragrollen.
- Fig. 1
- schematic side view of a container with a helically bent sheet-metal strip, which has been produced with a device according to the invention,
- Fig. 2
- schematic longitudinal section through the wall of the container according to
Fig. 1 . - Fig. 3
- schematic plan view of an apparatus for producing the container according to
Fig. 1 and 2 from a helically bent sheet-metal strip with a reel, a profiling device, a control device, a Rotary drive device and a welding device, without showing an annular mounting frame, - Fig. 4a
- schematic plan view of the device according to
Fig. 3 with additional additional rotary drives distributed in the circumferential direction by 90 °, - Fig. 4b
- schematic view of the additional rotary actuators according to
Fig. 4a . - Fig. 5
- schematic detail detail top view of a device in the area of the rotary drive and welding device with additional representation of the annular mounting frame with support posts and support rollers,
- Fig. 6
- highly schematized detail cross-sectional view in the area of the rotary drive device with guide rollers and arranged above height adjustment station with guide rollers,
- Fig. 7a to d
- schematic detail cross-section in the edge region of stacked metal strips, which are arranged at a different height level with continuous double-sided welding (
Fig. 7a and b ) and with welded connection with overlap (Fig. 7c and d ) - Fig. 8
- highly schematized view representation of means for adjusting the height position of the threaded rods and threaded nuts height adjustable guide rollers,
- Fig. 9
- highly schematized view representation of means for adjusting the height position have the guide rollers, which are arranged in the end region of an adjustable V-lever mechanism and
- Fig. 10
- a detail of an unwound view and a partial plan view of an embodiment of an annular mounting frame with support posts and support rollers.
Die
Die Herstellung des Behälters 10 erfolgt unter Verwendung eines wendelförmig gebogenen Blechbandes 20 vorzugsweise unmittelbar am Aufstellungsort des Behälters 10. Der Durchmesser 14 des Behälters 10 kann beispielsweise zwischen 4 m und 50 m oder mehr betragen. Die Höhe 16 des Behälters 10 kann zwischen 2 m und 40 m oder mehr betragen. Das Fassungsvolumen des Behälters 10 kann beispielsweise zwischen 15 m3 und 10.000 m3 betragen. Die vorzugsweise homogene Dicke des Blechbandes 20 beträgt zwischen 2 mm und 10 mm. Die Breite 17 des Blechbandes 20 kann zwischen 20 cm und 100 cm betragen, im dargestellten Ausführungsbeispiel beträgt die Breite 17 des Blechbandes 20 etwa 50 cm.The preparation of the
In
In
Eine Haspel 18, auf derdas Blechband 20 aufgewickelt und abziehbar vorhanden ist.Die Haspel 18 ist außerhalb (Abstand A1) der zylindrischen Ebene E des Behälters 10 angeordnet. Dasvon der Haspel 18abgezogene Blechband 20 wird einer außerhalb (Abstand A2) des Behälters 10 angeordneten Profiliereinrichtung 30 zugeführt, die ebenfalls außerhalb der zylindrischen Ebene E beziehungsweise der Umfangslinie des Behälters 10 angeordnet ist und die aus mehreren in Umfangsrichtung hintereinander angeordneten Profilierstationen 32 besteht.
- A
reel 18, on which thesheet metal strip 20 is wound and peelable present. Thereel 18 is arranged outside (distance A1) of the cylindrical plane E of thecontainer 10. Thesheet metal strip 20 drawn off from thereel 18 is fed to aprofiling device 30 arranged outside (distance A2) of thecontainer 10, which is likewise arranged outside the cylindrical plane E or the circumferential line of thecontainer 10 and which consists of a plurality ofprofiling stations 32 arranged one behind the other in the circumferential direction.
Durch die erfindungsgemäße Anordnung der Haspel 18 außerhalb des zu montierenden Behälters 10 gestaltet sich die Materialzuführung eines neuen Blechbandcoils besonders einfach - im Gegensatz zu der bekannten Anordnung der Haspel 18 im inneren des Behälters 10 -, da die Haspel 18 beispielsweise durch den Einsatz mobiler leichter Hebewerkzeuge problemlos mit dem neuen Blechbandcoil bestückt werden kann, beispielsweise unter Einsatz eines Gabelstaplers. Bei den bekannten Vorrichtungen erfolgte die Materialzuführung eines neuen Blechbandcoils von außen nach innen durch den Freiraum, der zwischen dem unteren Wandbereich des unteren Blechbandes 20.1 und dem Boden vorhanden ist. Die Höhe dieses freien Bereiches, durch den das neue Blechbandcoil in das Innere verbracht werden kann, ist in
Die Profilierstationen 32 haben die Aufgabe den oberen Blechrandbereich des zugeführten Blechbandes 20 schrittweise plastisch zu verformen, so dass nach dem Durchlaufen der Profiliereinrichtung 30 im oberen Randbereich des Blechbandes ein nach außen weißender Kragflansch 28 (siehe beispielsweise
Weiterhin ist ein in
Wie in
Nach dem Verlassen der Profiliereinrichtung 30 wird das bearbeitete Blechband 20.1 einer Drehantriebseinrichtung 50 mit nachgeordneter Schweißeinrichtung 60 zugeführt, wobei die Drehantriebseinrichtung 50 mehrere in Umfangsrichtung hintereinander angeordnete Drehantriebsstationen 52 aufweist und jede Drehantriebsstation 52 eine obere und untere Führungsrolle 54, 56 außenseitig aufweist zwischen denen der Kragflansch 28 in der wendelförmigen Kurvenbahn geführt ist, wobei jeweils gegenüberliegend innenseitig eine drehbare Andruckrolle 58 vorhanden ist. Sobald das Blechband 20 die Drehantriebseinrichtung 50 erreicht, befindet sich das Blechband 20 schraubenlinienförmig verlaufend in der zylindrischen Ebene E und bildet die Wandung des Behälters 10. Durch die Drehantriebseinrichtung 50 wird das Blechband 20 um die Längsachse 12 gedreht und wandert schraubenlinienförmig nach oben, so dass sich der in
Die Darstellung der Vorrichtung 100 gemäß
In
In
In den
Im Unterschied zur Darstellung gemäß
In den
Eine weitere mögliche konstruktive Ausgestaltung der Höheneinstellstation 71 ist in
Im oben dargestellten Ausführungsbeispiel ist eine Vorrichtung 100 beschrieben, bei der benachbart verlaufende Blechbänder 20 in ihren Randbereichen durch die Schweißeinrichtung 60 miteinander verbunden werden. Die erfindungsgemäße Anordnung der Haspel 18 und der Profiliereinrichtung 30 während der Montage außerhalb des Behälters 10 ist auch bei Vorrichtungen möglich, bei denen die Verbindung benachbart verlaufender Blechbändern 20 durch Herstellen einer Falzverbindung umgesetzt wird. Hierbei wird eine Profiliereinrichtung eingesetzt, die den oberen und unteren Randbereich des zugeführten Blechbandes profiliert, wobei anstelle der Schweißeinrichtung eine Falzeinrichtung eingesetzt wird, die die Falzverbindung kontinuierlich herstellt. Eine derartige entsprechende Profiliereinrichtung mit anschließender Falzeinrichtung ist beispielsweise in der DE-P
Claims (8)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP16000030.3A EP3189907A1 (en) | 2016-01-11 | 2016-01-11 | Device for making a cylindrical container with large diameter, in particular of a silo |
CN201610102688.3A CN106955905A (en) | 2016-01-11 | 2016-02-24 | Equipment for manufacturing the cylindrical container with major diameter, particularly feed bin |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP16000030.3A EP3189907A1 (en) | 2016-01-11 | 2016-01-11 | Device for making a cylindrical container with large diameter, in particular of a silo |
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EP3189907A1 true EP3189907A1 (en) | 2017-07-12 |
Family
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EP16000030.3A Withdrawn EP3189907A1 (en) | 2016-01-11 | 2016-01-11 | Device for making a cylindrical container with large diameter, in particular of a silo |
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EP3456660A1 (en) * | 2018-12-13 | 2019-03-20 | Edgar Mayer | Container made from a tilted curved metal sheet |
WO2020228878A1 (en) * | 2019-05-16 | 2020-11-19 | K + M Silotechnik GmbH | Container, produced from a helically bent sheet metal strip and method for producing a container of this type |
CN113175254A (en) * | 2021-05-19 | 2021-07-27 | 河南工业大学 | Multipoint-conveying anti-seismic grain building bin |
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IT201800007922A1 (en) * | 2018-08-07 | 2020-02-07 | Patrizia Biasior | Metal sheet tank |
CN109571040A (en) * | 2018-12-20 | 2019-04-05 | 常州天禾易智能环保科技有限公司 | The process units and production method of vertical helical welded tank |
GB2610188B (en) * | 2021-08-24 | 2023-09-13 | Permastore Ltd | Tank and Silo System |
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AU8064382A (en) * | 1981-02-19 | 1982-08-26 | Australian Agricultural Machinery Co. Pty. Ltd. | Transportable silo and method of manufacturing same |
EP1181115B1 (en) | 1999-05-29 | 2002-11-13 | Xaver Lipp | Method for producing a device for storing solids, liquids and/or gases, especially a container for storing food, and device for carrying out a production method of this type |
DE19939180A1 (en) | 1999-08-20 | 2001-02-22 | Hydro Elek K Gmbh | Cylinder container tank is formed by a mantle of a wound spiral strip where the edges are bent out at the butt line to be welded together at the joint for stability without germ contamination |
WO2014048515A1 (en) | 2012-09-26 | 2014-04-03 | Xaver Lipp | Container produced from a single-layered, helically bent sheet-metal strip |
CN202910217U (en) * | 2012-11-26 | 2013-05-01 | 安阳永正钢板仓工程有限责任公司 | Spiral steel plate warehouse volume warehouse equipment |
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WO2020228878A1 (en) * | 2019-05-16 | 2020-11-19 | K + M Silotechnik GmbH | Container, produced from a helically bent sheet metal strip and method for producing a container of this type |
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CN113840785B (en) * | 2019-05-16 | 2024-03-26 | K+M思洛技术有限公司 | Cylindrical container and method for producing such a container |
CN113175254A (en) * | 2021-05-19 | 2021-07-27 | 河南工业大学 | Multipoint-conveying anti-seismic grain building bin |
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