DE102006039085A1 - Method for manufacturing stone cuboid, involves applying of washing lacquer on all inner surfaces of stone coming in contact with mortar, and transversal iron removes transport loops for cleaning visible cuboid surfaces - Google Patents
Method for manufacturing stone cuboid, involves applying of washing lacquer on all inner surfaces of stone coming in contact with mortar, and transversal iron removes transport loops for cleaning visible cuboid surfaces Download PDFInfo
- Publication number
- DE102006039085A1 DE102006039085A1 DE200610039085 DE102006039085A DE102006039085A1 DE 102006039085 A1 DE102006039085 A1 DE 102006039085A1 DE 200610039085 DE200610039085 DE 200610039085 DE 102006039085 A DE102006039085 A DE 102006039085A DE 102006039085 A1 DE102006039085 A1 DE 102006039085A1
- Authority
- DE
- Germany
- Prior art keywords
- stone
- mortar
- cuboid
- transport
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/002—Apparatus for washing concrete for decorative purposes or similar surface treatments for exposing the texture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0075—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects for decorative purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0035—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding
- B28B7/0044—Moulds characterised by the way in which the sidewalls of the mould and the moulded article move with respect to each other during demoulding the sidewalls of the mould being only tilted away from the sidewalls of the moulded article, e.g. moulds with hingedly mounted sidewalls
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Revetment (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Floor Finish (AREA)
Abstract
Description
KurzbeschreibungSummary
Die vorliegende Erfindung betrifft ein Verfahren und eine Vorrichtung des Bauwesens, zur Herstellung von quaderförmigen Körpern aus Steinen und Mörtel. Hierbei werden auf einem Rütteltisch, in einer Form Steine mit Mörtel als Bindemittel zusammengeführt und so verdichtet, daß die Hohlräume mit Mörtel ausgefüllt sind. Nach Abbinden des Mörtels werden die Quader auf Transportböden aus Stahl der Form entnommen und an den Oberflächen der sichtbaren Frontseiten gereinigt und durch Verfugen so strukturiert, daß die natürlichen Formen der Steinoberflächen deutlich hervortreten. Nach einer Zwischenlagerung zur weiteren Verfestigung werden die Steinstückblöcke an Transportschlaufen aus Stahl zum Einsatzort verbracht. Nach Verlegung der Steinquader werden die Transportschlaufen abgetrennt und ihre Tennstellen gegen Korrosionseinflüsse geschützt.The The present invention relates to a method and an apparatus of construction, for the production of cuboid bodies of stones and mortar. in this connection be on a vibrating table, in a form stones with mortar combined as a binder and so condensed that the cavities with mortar filled out are. After setting the mortar the cuboids on transport floors made of steel taken from the mold and on the surfaces of the visible fronts cleaned and structured by grouting so that the natural shapes of the stone surfaces clearly emerge. After an intermediate storage for further solidification the pieces of stonework become transport loops made of steel used at the place of work. After laying the stone block The transport loops are separated and their Tennstellen against corrosion influences protected.
Stand der TechnikState of the art
Steinstückquader aus Bruchsteinen oder Kieselsteinen geformt, sind seit langem unter der Bezeichnung "Gabione" bekannt. Man verwendet sie zur Herstellung von Stützmauern, Lärmschutzwänden, Fassaden, Rigolen, im Straßenbau und zur Uferbefestigung.Piece of stone ashlar Made of rubble or pebbles, have long been under the name "gabion" known. One uses they for the production of retaining walls, Noise barriers, facades, Rigols, in road construction and to the shore fortification.
Wie bereits der Name andeutet, werden die Steine in Käfige (Gabbione = große Käfige) aus Stahl eingefüllt. Die Käfige werden durch die Verwendung von Stahlgeflechten so geformt, das architektonisch verwendbare Bauelemente in Form von Steinquadern verschiedenster Größen entstehen. Die Quader werden an der Baustelle aufeinander gesetzt und bilden danach Mauern ohne Mörtel, deren statische Belastung hauptsächlich durch die Stahlgeflechtkäfige bestimmt wird. Die so hergestellten Steinkörper werden nur von dem sie umhüllenden Stahlgeflecht zusammengehalten. Dies hat die Nachteile, daß relativ labile Körper entstehen, denen der innere Halt fehlt und daß der Stahl bei Verletzung der Oberflächenvergütung, durch Witterungseinflüsse an Festigkeit verliert. Weiterhin wird ihr spezifisches Gewicht im Wesentlichen nur durch die in den Käfigen eingeschlossenen Steine bestimmt. Diese Nachteile können zu nicht kalkulierbaren Unfallgefahren führen. Weitere Nachteile bestehen darin, daß Wasser nahezu an jeder Stelle ungehindert durch die Steinpakete hindurchtreten kann und bei einer späteren Demontage die Quader auseinanderbrechen.As the name suggests, the stones are caged (Gabbione = big cages) made of steel. The cages are shaped by the use of steel braids that Architecturally usable building elements in the form of stone blocks different sizes arise. The cuboids are placed on each other at the construction site and form then walls without mortar, their static load mainly determined by the steel mesh cages becomes. The stone bodies thus produced are only of which they enveloping Steel braid held together. This has the disadvantages of being relatively unstable body arise, which lacks the inner support and that the steel at injury the surface finish, by the effects of weather loses strength. Furthermore, their specific weight essentially only by the stones enclosed in the cages certainly. These disadvantages can lead to incalculable risks of accidents. Other disadvantages exist in that water pass through the stone parcels unhindered at almost every point can and at a later Dismantling the cuboid break apart.
Darüber hinaus sind Betonsteinplatten bekannt, die ebenfalls fabrikmäßig in Formen gegossen werden und nach dem Abbinden des Betons gegebenenfalls auch oberflächlich bearbeitet werden (z.B. Waschen, Sandstrahlen usw.) Ihre Anwendung ist jedoch hauptsächlich beschränkt auf die Verwendung als Bodenbeläge oder Wandplatten. Werden Stützmauern oder tragende Säulen aus Beton hergestellt, so wird die Größe der Bauelemente meist zu einer Herstellung vor Ort führen. Weiterhin ist eine Herstellung in Formen nur dann empfehlenswert, wenn eine Form vielfach genutzt werden kann, da ihre Herstellungskosten auf eine Vielzahl von Baukörpern umzulegen ist, wenn die Herstellung wirtschaftlich sein soll.Furthermore are known concrete blocks, which are also factory-made in forms are poured and after the setting of the concrete, if necessary also superficial (for example, washing, sandblasting, etc.) your application is but mainly limited on the use as floor coverings or wall plates. Become retaining walls or supporting columns Made of concrete, so the size of the components is usually too a manufacture on site lead. Furthermore, production in forms is only recommended if a mold can be used many times, as their production costs on a variety of structures be transferred if the production is to be economical.
Erfindungsaufgabeninventive tasks
Die zu lösenden Aufgaben bestanden somit darin, den fabrikmäßig herzustellenden Steinstückquadern (z.B. auch Gabionenblöcke genannt) eine höhere Festigkeit, höhere Belastbarkeit, längere Lebensdauer, gezielte Wasserableitung und vielfachere Formen zu geben. Die Formen der Steinquader sollen verschiedene geometrische Körperformen annehmen können. Ihre sichtbaren Oberflächen sollen leicht gereinigt werden können, obwohl sie mit schnellbindenden Fertigmörteln hergestellt werden. Die Steinstückquader sollen die Vorzüge eines Bruchsteinmauerwerkes aufweisen und die Nachteile eines Käfigmauerwerk überwinden.The to be solved Tasks thus existed in the stone-block squares to be produced in the factory (e.g., gabion blocks called) a higher one Strength, higher Load capacity, longer Lifespan, targeted water drainage and multiple forms too give. The shapes of the stone cuboid are said to be different geometric body shapes can accept. Your visible surfaces should be easy to clean, although they are made with quick-setting ready-mixed mortars. The Piece of stone ashlar should the merits have a quarrystone masonry and overcome the disadvantages of a cage masonry.
Lösung der Aufgabensolution the tasks
Die vorliegende Erfindung geht bei der Lösung davon aus, daß mittels geeignetem Ladegerät transportierbare Steinquader, mit verschiedenartigsten Steinen, fabrikmäßig in verschiedenen, vorzugsweise aus Stahl gefertigten Formen, auf Rütteltischen, zusammen mit einem Zementmörtel als Bindemittel verdichtet und nach dem Abbinden des flüssig zugeführten Bindemittels (Grünstandsfestigkeit), zur oberflächlichen Nachbearbeitung, auf einem Transportboden den Formen entnommen und einem Oberflächenreinigungsplatz zugeführt werden. Nach der Oberflächenreinigung und Verfugung – vorzugsweise von Hand ausgeführt – werden die Steinstückquader zur Erlangung der endgültigen Festigkeit, vor ihrer Verwendung einem Zwischenlagerplatz zugeführt.The present invention proceeds in the solution that means suitable charger portable Stone cuboid, with most varied stones, factory-like in different, preferably made of steel molds, on vibrating tables, together with a cement mortar compacted as a binder and after setting the liquid-fed binder (Green strength), to superficial Post-processing, taken on a transport floor the forms and a surface cleaning place supplied become. After the surface cleaning and grouting - preferably be carried out by hand the stone block cuboid to obtain the final Strength, fed to a temporary storage space before use.
Die Transportschlaufen sind in die Steinstückquader eingelegte, mit Quereisen und Baustahlmatten verbundene Verlegehilfen aus Baustahl, die nach der Verlegung an der Baustelle abgetrennt werden, wobei die Trennstelle gegen Korrosion geschützt wird. Die Integration der verwendeten Baustähle in den Steinstückquaderblock hat den Vorteil geringerer Korrosion durch Schutz der Oberflächenvergütung.The Transport loops are inserted in the Steinstückquader, with transverse iron and structural steel mats associated laying aids made of structural steel, according to the laying at the construction site are separated, the separation point protected against corrosion becomes. The integration of the structural steels used in the Steinstückquaderblock has the advantage of less corrosion by protecting the surface finish.
Das Bindemittel Zementmörtel weist die Eigenschaften: Wasserundurchlässigkeit, Hoher Frost- und Taumittelwiderstand und Hohe Festigkeit nach erfolgter Abbindung auf.The binder cement mortar has the properties: impermeability, high frost and Taumittelwiderstand and high strength successful setting on.
Zur Lösung der erfindungsgemäßen Aufgaben sind die Grundlagen der Beschaffenheit von Korn- und Oberflächenstrukturen der verwendeten Steinstücke, das Fließ- und Abbindeverhalten der Bindemittel, die statische Festigkeit der Steinstücke, der Bindemittel und der entstehenden Steinstückquader erforderlich. Der Durchschnittsfachmann zur Herstellung bisher üblicher Steinpakete wird nur durch die, über seine Fachkenntnisse (Herstellung der Stahlkörbe und Verfüllen mit Steinstücken) hinausgehenden Fähigkeiten (wie Bestimmung von Topfzeiten, lunkerfreie Körperflutung, Statik und Betonfertigteileherstellung) eine Lösung der gestellten Aufgabe erreichen.to solution the tasks of the invention are the basics of the texture of grain and surface textures the pieces of stone used, the flow and bonding properties of the binders, the static strength of the Stone pieces, the Binders and the resulting Steinstückquader required. Of the One of ordinary skill in the art of making standard stone packages is only through, over his expertise (production of steel baskets and backfilling with Steinstücken) beyond capabilities (such as determination of pot life, void-free body flooding, statics and precast concrete production) a solution reach the task.
Beschreibung des Herstellungsverfahrens und seiner VorrichtungDescription of the manufacturing process and his device
Die
Steine zur Herstellung eines Steinstückquader werden vorzugsweise
von nicht erwünschten Unterkornfraktionen
befreit. Danach werden sie einer, auf einem Rütteltisch stehenden, aus Stahlplatten
hergestellten, in Einzelteile zerlegbaren, oben offenen Form zugeführt (Fig.
Beispielhaft
wird die Form auf den elektrisch betriebenen Rütteltisch (Fig.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610039085 DE102006039085B8 (en) | 2006-08-19 | 2006-08-19 | Method of making stone square blocks |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200610039085 DE102006039085B8 (en) | 2006-08-19 | 2006-08-19 | Method of making stone square blocks |
Publications (3)
Publication Number | Publication Date |
---|---|
DE102006039085A1 true DE102006039085A1 (en) | 2008-03-20 |
DE102006039085B4 DE102006039085B4 (en) | 2008-06-12 |
DE102006039085B8 DE102006039085B8 (en) | 2008-09-25 |
Family
ID=39078736
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE200610039085 Expired - Fee Related DE102006039085B8 (en) | 2006-08-19 | 2006-08-19 | Method of making stone square blocks |
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DE (1) | DE102006039085B8 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112049287A (en) * | 2020-08-20 | 2020-12-08 | 北京东方泰洋装饰工程有限公司 | Small-unit detachable gabion curtain wall |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4784821A (en) * | 1986-06-30 | 1988-11-15 | Dory Leopold | Method for manufacturing a building block imitating a pile of dry stones |
EP0401051A2 (en) * | 1989-06-01 | 1990-12-05 | Kabushiki Kaisha Zokei | Concrete non-cure coating material, and concrete products with surface pattern or decoration using said material and production process therefor |
DE9300563U1 (en) * | 1993-01-18 | 1993-07-22 | Prinz, Josef, 94526 Metten | Natural stone prefabricated component |
-
2006
- 2006-08-19 DE DE200610039085 patent/DE102006039085B8/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4784821A (en) * | 1986-06-30 | 1988-11-15 | Dory Leopold | Method for manufacturing a building block imitating a pile of dry stones |
EP0401051A2 (en) * | 1989-06-01 | 1990-12-05 | Kabushiki Kaisha Zokei | Concrete non-cure coating material, and concrete products with surface pattern or decoration using said material and production process therefor |
DE9300563U1 (en) * | 1993-01-18 | 1993-07-22 | Prinz, Josef, 94526 Metten | Natural stone prefabricated component |
Also Published As
Publication number | Publication date |
---|---|
DE102006039085B4 (en) | 2008-06-12 |
DE102006039085B8 (en) | 2008-09-25 |
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OP8 | Request for examination as to paragraph 44 patent law | ||
8396 | Reprint of erroneous front page | ||
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R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |
Effective date: 20140301 |