DE102004005978B4 - Method and device for mounting headlamps to mounting brackets - Google Patents
Method and device for mounting headlamps to mounting brackets Download PDFInfo
- Publication number
- DE102004005978B4 DE102004005978B4 DE200410005978 DE102004005978A DE102004005978B4 DE 102004005978 B4 DE102004005978 B4 DE 102004005978B4 DE 200410005978 DE200410005978 DE 200410005978 DE 102004005978 A DE102004005978 A DE 102004005978A DE 102004005978 B4 DE102004005978 B4 DE 102004005978B4
- Authority
- DE
- Germany
- Prior art keywords
- points
- mounting bracket
- mounting
- stop
- headlight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
- B60Q1/02—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments
- B60Q1/04—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights
- B60Q1/0408—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights built into the vehicle body, e.g. details concerning the mounting of the headlamps on the vehicle body
- B60Q1/0433—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights built into the vehicle body, e.g. details concerning the mounting of the headlamps on the vehicle body the housing being fastened onto the vehicle body using screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
- B60Q1/02—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments
- B60Q1/04—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights
- B60Q1/0408—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights built into the vehicle body, e.g. details concerning the mounting of the headlamps on the vehicle body
- B60Q1/045—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights built into the vehicle body, e.g. details concerning the mounting of the headlamps on the vehicle body with provision for adjusting the alignment of the headlamp housing with respect to the vehicle body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/16—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components the sub-units or components being exterior fittings, e.g. bumpers, lights, wipers, exhausts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Lighting Device Outwards From Vehicle And Optical Signal (AREA)
Abstract
Verfahren zur lagerichtigen Montage von Scheinwerfern an einem Montageträger eines Frontends für PKWs, leichte LKWs oder dergleichen, wobei am Montageträger Befestigungspunkte zur Verbindung mit dem betreffenden Fahrzeug fest vorgegeben sowie Aufnahmepunkte zur Befestigung der Scheinwerfer vorgesehen sind, denen Verbindungspunkte am Scheinwerfergehäuse entsprechen, und bei dem der jeweilige Scheinwerfer gemäß der funktionsgerechten, räumlichen Position eines dafür maßgeblichen Bauteils, wie der Scheinwerferabdeckscheibe, mit hieran bestimmbaren Referenzpunkten dreidimensional ausgerichtet am Montageträger befestigt wird, dadurch gekennzeichnet, daß der Montageträger an einem Montagegestell mit fahrzeuggleichen Befestigungsstellen aufgenommen wird, daran die Ist-Positionen der Aufnahmepunkte für die Scheinwerferbefestigung erfaßt und einem Rechner eines programmgesteuerten Handlingsroboters zugeleitet werden, daß der jeweilige Scheinwerfer an einer Meßlehre an seinen Referenzpunkten aufgenommen wird, daran die Ist-Positionen der Verbindungspunkte am Scheinwerfergehäuse erfaßt und ebenfalls dem Rechner des Handlingsroboters zugeleitet werden, wonach bei erforderlichem Toleranzausgleich von diesem Rechner Korrekturpositionen der Aufnahmepunkte am Montageträger errechnet und danach zu den Anschlagelementen gehörende Anschlagbuchsen mittels des...method for the correct installation of headlamps on a mounting bracket of a Frontends for Passenger cars, light trucks or the like, mounting points on the mounting bracket fixed for connection with the vehicle in question as well as Receiving points are provided for fixing the headlights, which correspond to connection points on the headlight housing, and in which the particular headlamp according to the functional, spatial Position of one for that authoritative Component, such as the headlamp cover, with determinable thereto Fixed reference points three-dimensionally aligned on the mounting bracket, characterized in that the mounting bracket on a mounting frame with vehicle-identical attachment points it is the actual positions of the mounting points for the headlight attachment recorded and fed to a computer of a program-controlled handling robot be that respective headlamps on a gauge at its reference points the actual positions of the connection points on the headlight housing detected and also be forwarded to the computer of the handling robot, then, if required tolerance compensation from this calculator correction positions the mounting points on the mounting bracket calculated and then belonging to the stop elements stop bushings by means of the ...
Description
Die Erfindung bezieht sich auf ein Verfahren gemäß dem Oberbegriff des Patentanspruchs 1 und auf eine zugehörige Vorrichtung entsprechend dem Oberbegriff des Patentanspruchs 2.The The invention relates to a method according to the preamble of the claim 1 and on an associated one Device according to the preamble of claim 2.
Modular aufgebaute Frontends sind ein kostengünstiger Weg bei der Montage von PKWs und leichten Nutzfahrzeugen. Ziel bei der Montage eines solchen Frontends ist es, die Toleranzen an den sichtbaren Außenteilen des jeweiligen Fahrzeugs aus optischen und funktionalen Gründen zu reduzieren. So sollen nach der Montage des Frontends Spaltgröße und -verlauf ein gutes Bild ergeben, deshalb gilt es bei der Fertigung des zugehörigen Montageträgers Maßnahmen zur Reduzierung von Toleranzen vorzusehen. Ein besonders kritischer Bereich ist das Umfeld um den Scheinwerfer, denn hier treffen unterschiedliche Bauteile aufeinander.Modular Built-on frontends are a cost-effective way of assembly of cars and light commercial vehicles. Goal in the assembly of such Frontends is the tolerances on the visible outer parts of the respective vehicle for visual and functional reasons to reduce. So after the installation of the front end gap size and course give a good picture, so it is in the production of the associated mounting support measures to provide for the reduction of tolerances. A particularly critical one Area is the environment around the headlights, because here meet different Components on each other.
Ein wichtiges fugenbildendes Teil eines Scheinwerfers ist die Scheinwerferabdeckscheibe. In die Position der Scheinwerferabdeckscheibe des Scheinwerfers des über den Montageträger am Fahrzeug montierten Frontends gehen zwei Toleranzen ein, die sich zum einen aus der Verbindung des Scheinwerfergehäuses am Montageträger und zum anderen aus der Verbindung des Montageträgers am Fahrzeug ergeben. Bekannt ist, in der Vormontage der Scheinwerfer am Montageträger den jeweiligen Scheinwerfer an Vorzugskanten, die insbesondere an der Scheinwerfer-Abdeckscheibe bestimmt werden, in einer Einstellvorrichtung auszurichten, um den Scheinwerfer in dieser Ausrichtung am Montageträger zu befestigen. Hierbei werden in den Befestigungs- oder Montagelaschen des Scheinwerfers Befestigungslöcher mit einer Bohrlehre eingebracht, um den notwendigen Toleranzausgleich zwischen dem Scheinwerfergehäuse und dem Montageträger vorzunehmen. Toleran zen am Montageträger bezüglich seiner Verbindung mit dem jeweiligen Fahrzeug werden hierbei nicht berücksichtigt.One important joint-forming part of a headlight is the headlight cover. In the position of the headlamp cover of the headlamp of the over the mounting carrier Vehicle-mounted front ends are subject to two tolerances, the on the one hand from the connection of the headlight housing on mounting bracket and on the other hand result from the connection of the mounting bracket on the vehicle. Known is, in the pre-assembly of the headlight on the mounting bracket the particular headlamps on preferential edges, in particular at the Headlight cover can be determined in a setting device to align the headlamp in this orientation on the mounting bracket. These are in the mounting or mounting tabs of the headlamp mounting holes introduced with a drilling jig to the necessary tolerance compensation between the headlight housing and the mounting bracket make. Toleran zen on mounting bracket with respect to its connection with the respective vehicle are not taken into account.
Nach einem anderen bekannten Verfahren sieht man am Montageträger Befestigungslöcher mit Einstellgliedern vor, die ein individuelles Einstellen des Montageträgers je Verbindungsstelle ermöglichen. Hierbei wird zunächst der Scheinwerfer mit einer entsprechenden Positioniereinrichtung so gehalten, daß über die Einstellglieder der Montageträger so ausgerichtet werden kann, daß die Aufnahmepunkte am Montageträger und die Verbindungspunkte am Scheinwerfergehäuse soeben miteinander in Kontakt treten, wonach dann erst die Befestigung des Scheinwerfergehäuses am Montageträger und die Verbindung des Montageträgers mit dem Fahrzeug endgültig erfolgt. Zwar ist hiermit ein doppelter Toleranzausgleich zwischen dem Scheinwerfergehäuse und dem Montageträger einerseits und dem Montageträger und dem Fahrzeug andererseits möglich, die dafür erforderlichen Einstellglieder sind jedoch aufwendig und entsprechend teuer, außerdem ist die Justage des Scheinwerfergehäuses in Relation zum Montageträger sowie des Montageträgers in Relation zum Fahrzeug zeit- und arbeitsaufwendig.To another known method can be seen on the mounting bracket mounting holes with adjusters before, which is an individual adjustment of the mounting bracket depending Enable connection point. This will be first the headlight with a corresponding positioning held so that over the Adjusting the mounting bracket so can be aligned that the Pick-up points on the mounting bracket and the connection points on the headlight housing just in contact with each other Then, then only the attachment of the spotlight housing on mounting bracket and the connection of the mounting bracket with the vehicle final he follows. Although this is a double tolerance compensation between the headlight housing and the mounting bracket on the one hand and the mounting bracket and the vehicle, on the other hand, possible required for this However, adjusting members are expensive and correspondingly expensive, moreover the adjustment of the headlight housing in relation to the mounting bracket and the mounting bracket Complex with time and effort in relation to the vehicle.
Aus dem Dokument US 2003/0070277 A1 ist ein Verfahren der eingangs genannten Art bekannt. Hierbei geht es nicht nur darum, die Scheinwerfer lagerichtig am Montageträger anzubringen, auch andere wichtige Frontbauteile eines Fahrzeugs, wie Kühlmodule, Stoßfängerträger oder Haubenschlösser, werden am Montageträger vormontiert, wobei der Montageträger an einer Aufnahmevorrichtung fixiert ist.Out the document US 2003/0070277 A1 is a method of the aforementioned Kind known. This is not just about the headlights in the correct position on the mounting bracket to install, including other important front components of a vehicle, like cooling modules, Bumper carrier or Hood locks, be on the mounting bracket pre-assembled, with the mounting bracket is fixed to a receiving device.
Aus
dem Dokument
Des
weiteren beschreibt das Dokument
Das
Dokument
Schließlich ist
es aus dem Dokument
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren und eine Vorrichtung der eingangs genannten Art zu schaffen, um die Scheinwerfer am Montageträger des Fahrzeug-Frontends auch dann lagerichtig ohne weitere Einstellarbeiten anbringen zu können, wenn Toleranzen zwischen den Befestigungspunkten am Montageträger und den Verbindungspunkten an den Scheinwerfergehäusen auszugleichen sind.The invention has for its object to provide a method and an apparatus of the type mentioned in order to attach the headlamps on the mounting bracket of the vehicle front end in the correct position without further adjustments, if tolerances between the mounting points on the mounting bracket and the connection points to the Headlight housings aus are the same.
Diese Aufgabe wird mit einem Verfahren, welches die Merkmale des Patentanspruchs 1 aufweist, und mittels einer Vorrichtung gemäß den Merkmalen des Patentanspruchs 2 gelöst.These The object is achieved by a method which has the features of the claim 1, and by means of a device according to the features of the claim 2 solved.
Für die Erfindung ist wesentlich, daß zum einen die Aufnahmepunkte für die Scheinwerferbefestigung am Montageträger und zum anderen die Verbindungspunkte am Scheinwerfergehäuse zur Montage am Montageträger vermessen, danach die auszugleichenden Toleranzen errechnet werden und mit der auf diese Weise ermittelten Korrekturposition das Scheinwerfergehäuse am Montageträger befestigt wird.For the invention is essential that the one the pickup points for the headlight attachment to the mounting bracket and on the other hand, the connection points on the headlight housing for mounting on the mounting bracket measured, then the tolerances to be compensated are calculated and with the correction position determined in this way, the headlight housing is fastened to the mounting bracket.
Vorteilhafte Ausgestaltungsmerkmale der Erfindung ergeben sich aus den Unteransprüchen.advantageous Design features of the invention will become apparent from the dependent claims.
Die Erfindung wird nachfolgend anhand der Zeichnung noch näher erläutert. Dabei zeigen:The Invention will be explained in more detail with reference to the drawing. there demonstrate:
Im
einzelnen erkennt man in
Der
Montageträger
Wie
aus
Am
Scheinwerfergehäuse
Die
Korrekturposition für
das Scheinwerfergehäuse
Wie
Wie
sich weiter aus den
Die
Spannschraube
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200410005978 DE102004005978B4 (en) | 2004-02-06 | 2004-02-06 | Method and device for mounting headlamps to mounting brackets |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200410005978 DE102004005978B4 (en) | 2004-02-06 | 2004-02-06 | Method and device for mounting headlamps to mounting brackets |
Publications (2)
Publication Number | Publication Date |
---|---|
DE102004005978A1 DE102004005978A1 (en) | 2005-09-01 |
DE102004005978B4 true DE102004005978B4 (en) | 2006-03-02 |
Family
ID=34813173
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
DE200410005978 Expired - Fee Related DE102004005978B4 (en) | 2004-02-06 | 2004-02-06 | Method and device for mounting headlamps to mounting brackets |
Country Status (1)
Country | Link |
---|---|
DE (1) | DE102004005978B4 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1935714A1 (en) | 2006-12-18 | 2008-06-25 | HBPO GmbH | Method and device for mounting floodlights on mounting structures |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004026881B4 (en) | 2004-05-27 | 2008-02-07 | Decoma (Germany) Gmbh | Headlight fixture |
FR2905093B1 (en) * | 2006-08-24 | 2009-05-08 | Peugeot Citroen Automobiles Sa | DEVICE FOR LOWER FASTENING OF AN OPTICAL BLOCK OF A MOTOR VEHICLE, PREVENTING VERTICAL ACTUATION BY AN OPERATOR ACCORDING TO THE ZZ + SENSE |
DE102010009733B4 (en) * | 2010-03-01 | 2015-11-19 | Audi Ag | Headlamp unit for a motor vehicle |
US8979417B2 (en) | 2011-07-14 | 2015-03-17 | Volkswagen Aktiengesellschaft | Attachment system |
CZ309531B6 (en) | 2013-07-12 | 2023-03-29 | PO LIGHTING CZECH s.r.o. | Method of producing lighting equipment |
US9150145B2 (en) | 2014-02-07 | 2015-10-06 | Volkswagen Ag | Vehicle headlight assembly with self-adjusting fasteners |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5358304A (en) * | 1989-12-21 | 1994-10-25 | Mazda Motor Corporation | Front body structure of a vehicle and assembling method |
US5380978A (en) * | 1991-07-12 | 1995-01-10 | Pryor; Timothy R. | Method and apparatus for assembly of car bodies and other 3-dimensional objects |
FR2827251A1 (en) * | 2001-07-10 | 2003-01-17 | Peguform France | Motor vehicle bodywork has shock absorbing skinning between headlight and support for bodywork |
EP1279587A2 (en) * | 2001-07-25 | 2003-01-29 | Nissan Motor Company, Limited | Device and method for mounting part to base structure |
US20030070277A1 (en) * | 2001-10-16 | 2003-04-17 | Youn-Kyoung Jung | Bolster assembly jig system for vehicle |
-
2004
- 2004-02-06 DE DE200410005978 patent/DE102004005978B4/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5358304A (en) * | 1989-12-21 | 1994-10-25 | Mazda Motor Corporation | Front body structure of a vehicle and assembling method |
US5380978A (en) * | 1991-07-12 | 1995-01-10 | Pryor; Timothy R. | Method and apparatus for assembly of car bodies and other 3-dimensional objects |
FR2827251A1 (en) * | 2001-07-10 | 2003-01-17 | Peguform France | Motor vehicle bodywork has shock absorbing skinning between headlight and support for bodywork |
EP1279587A2 (en) * | 2001-07-25 | 2003-01-29 | Nissan Motor Company, Limited | Device and method for mounting part to base structure |
US20030070277A1 (en) * | 2001-10-16 | 2003-04-17 | Youn-Kyoung Jung | Bolster assembly jig system for vehicle |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1935714A1 (en) | 2006-12-18 | 2008-06-25 | HBPO GmbH | Method and device for mounting floodlights on mounting structures |
Also Published As
Publication number | Publication date |
---|---|
DE102004005978A1 (en) | 2005-09-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1702834B1 (en) | Support for the front module of a vehicle and mounting method | |
EP0694465B1 (en) | Motorcarbody with a structural cross beam | |
DE112015004363T5 (en) | STRUCTURE FOR ATTACHING A BORDEIGE DEVICE | |
DE102005057116A1 (en) | Structure component e.g. front end assembly carrier, arranging device for motor vehicle, has guiding device that is formed such that headlight carrier is moved by eccentric unit parallel to direction | |
EP1880926B1 (en) | Motor vehicle with a cockpit module | |
DE102013220574A1 (en) | Method for mounting a front end module and a headlight on a body of a passenger car and holding arrangement of a headlight on a front end module | |
DE102004026881B4 (en) | Headlight fixture | |
DE102008051290B4 (en) | Arrangement for mounting a front-end module on a bodyshell of a vehicle | |
DE102004057678B4 (en) | Carrier for the front unit of a motor vehicle and assembly method | |
DE202019106947U1 (en) | Vehicle with a positioning device configured to maintain alignment of an outer body panel | |
DE102012005104B4 (en) | Functional arrangement for fastening and adjusting a vehicle part, in particular a vehicle lamp, on the outside of a vehicle body | |
DE102005053423B4 (en) | Headlight fixture | |
DE102004005978B4 (en) | Method and device for mounting headlamps to mounting brackets | |
WO2009071244A1 (en) | Vehicle body having body element | |
DE102012110652B4 (en) | Device for adjusting the gap between attachments | |
DE10220985A1 (en) | Method for precision alignment and assembly of e.g. two motor vehicle body components on assembly part with alignment part to position components at relative tolerance | |
DE102006039685B4 (en) | Device for attaching a bumper to a body | |
DE102005019078B4 (en) | Device for mounting a motor vehicle seat | |
DE102012022783A1 (en) | Mounting arrangement for vehicle, has fastening points spaced from body-mounted component in vertical direction, and compensating part arranged in points for angle correction of cross beam relative to component in xz plane | |
DE19930700A1 (en) | Integrated fender and bumper securement is by screw in fixing sector enclosed by axial adjusting unit and handwheel to shift fender and bumper relative body shell. | |
DE102010011238A1 (en) | Assembly unit for a motor vehicle and method for providing reference positions for the mounting unit | |
DE102013003074B4 (en) | Mounting device for mounting vehicle body-side hinge parts or hinges for a vehicle and method for mounting | |
DE102011118824A1 (en) | Method for assembling swingable tailgate at body of motor car, involves fastening attachment screw at tailgate by operating screwing device, opening tailgate, and releasing and removing screwing device | |
DE19517783C2 (en) | Luminaire housing | |
DE102004044017A1 (en) | Motor vehicle frame module of a modular motor vehicle frame |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
OP8 | Request for examination as to paragraph 44 patent law | ||
8364 | No opposition during term of opposition | ||
R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |
Effective date: 20120901 |