CN2935820Y - Shaping machine for longjing tea - Google Patents

Shaping machine for longjing tea Download PDF

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Publication number
CN2935820Y
CN2935820Y CN 200620101928 CN200620101928U CN2935820Y CN 2935820 Y CN2935820 Y CN 2935820Y CN 200620101928 CN200620101928 CN 200620101928 CN 200620101928 U CN200620101928 U CN 200620101928U CN 2935820 Y CN2935820 Y CN 2935820Y
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China
Prior art keywords
plate
elasticity
rocker
crank
longjing tea
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Expired - Fee Related
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CN 200620101928
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Chinese (zh)
Inventor
孙成
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Tea Research Institute Chinese Academy of Agricultural Sciences
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Tea Research Institute Chinese Academy of Agricultural Sciences
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Priority to CN 200620101928 priority Critical patent/CN2935820Y/en
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Publication of CN2935820Y publication Critical patent/CN2935820Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a Longjing tea making machine that is comprised of a flexible frying board 1, an expanding rod 4, a flexible pressing board 5, a mater shaft 9, an eccentric wheel 10, a bearing 11, a swing frame 12, slipping sleeves 14 and 16, a connecting rod 17, a boiler supporting shaft 18, a reduce electromotor 19, a brace 20, a machine frame 22, a boiler 22, a heater 24, and a heat persevering layer 25; wherein, the reduce electromotor 19 drives a brace swing rod system to pull the swing frame to swing forward and backward; and the flexible frying board 1 is bent with a convex distortion along the swing through the action of the expanding rod 4 and an expanding rod 8 as arranged on the master shaft and the swing frame during swing. The utility model adopts a flexible frying board structure, thereby obtaining the ability to simulate the hands of people to have changes and to realize the strip handling, pressing flat, and polishing movements required in the frying and making process of the Longjing tea. The utility model has the advantages of reasonable design, easy manufacturing, automatic circumfluence of tea inside the boiler, even and controllable heating and venting, neatness, and simple structure.

Description

Longjing tea leaf forming apparatus
Technical field
The utility model belongs to the Tea Processing technical field, is to be used for Longjing tea to fry the crucial machinery of doing the shaping operation, also is applicable to the shaping drying of processing with other flat tea of Longjing tea appearance similar.
Background technology
The frying of Longjing tea is always finished in the iron pan of similar hemisphere face shape with manual.In order to enhance productivity, the machinery of frying Longjing tea has appearred in recent years, three kinds of versions such as multiple-grooved vibration-type, groove pot long slab formula and groove pot presser type are arranged.These mechanical structures features are that the grooved Cooker structure with the face of cylinder holds tealeaves, with free striking bar bump or rigidity convex surface stir-fry-hand pressurization as tealeaves shaping force mechanism.
Multiple-grooved vibration-type Tea Frying Device back and forth shakes the reason bar with multiple-grooved, and with the pressurization of free striking bar bump tealeaves, the effect of reason bar is strong, pressurization and control water weak effect, and the dark brown damp crow of finished product is secretly light.
Groove pot long slab formula and groove pot presser type Flat tea cooking drier are fried plate with rigidity tealeaves are exerted pressure, but unreasonable strip device, pressurization is strong, the effect of reason bar control water is poor, and profile bending, bifurcated, light become to sample tea.
The Longjing tea of existing Tea Frying Device frying and the Longjing tea gap of manual frying are bigger, all lack the quality style and features of Longjing tea, can not reach Longjing tea smooth flat, the even straight real emerald green quality requirements that draws in, weighs.Therefore, be necessary to invent a kind of novel Longjing tea leaf forming apparatus tool, on the shaping principle, be different from existing Longjing tea frying machinery fully, make and fry the quality that the tea performance reaches manual frying Longjing tea substantially.
Summary of the invention
The purpose of this utility model provides a kind of Longjing tea leaf forming apparatus, mainly solves how Longjing tea satisfies reason bar, flattening, polishing simultaneously, breathes freely, controls water in the frying process problem.
The technical scheme that the utility model technical solution problem is adopted is: be made up of elasticity stir-fry plate, elasticity stir-fry plate hinge, stir-fry plate joint pin, two tension rods, spring bearer plate, pressing plate hinge, pressing plate joint pin, main shaft, eccentric wheel, bearing, rocker, rocker bearing pin, sliding sleeve, sliding sleeve bearing pin, connecting rod, pot body back shaft, decelerator, crank, crank axle, frame, pot body, heater, heat-insulation layers.It is elasticity good metal plate that elasticity is fried plate, thickness is less than 1mm, two ends are provided with elasticity stir-fry-hand hinge and fry plate joint pin (3), frying plate with elasticity respectively is connected with two tension rods, elasticity is fried the plate middle part and is connected spring bearer plate, and it is hinged with rocker (12) end by pressing plate hinge (6) and pressing plate joint pin (7), one end of two tension rods is with sliding sleeve respectively, the middle part can be rotated around main shaft jointly, the other end is articulated in two elasticity respectively and fries the plate hinge, spring bearer plate is to be located at the arc spring steel plate that elasticity is fried the plate middle part, and it is hinged with the rocker end, main shaft is the central shaft that tension rod rotates about it, rocker is installed on the eccentric bearing,, crank (20) is installed on the main shaft of decelerator (19), rotatablely moving of crank (20) promotes rocker (12) reciprocally swinging through crank axle (21) drivening rod (17) and by rocker bearing pin (13); Sliding sleeve bearing pin (15) can slide in the waist shape chute of sliding sleeve (14) and sliding sleeve (16), the power of decelerator is delivered on the stir-fry-hand by crank, connecting rod and rocker, make stir-fry-hand's oscillating motion, constitute the stir-fry-hand by elasticity stir-fry plate, elasticity stir-fry plate hinge, stir-fry plate joint pin, spring bearer plate, pressing plate hinge, pressing plate joint pin.Bearing and rocker are installed on the eccentric wheel, self does not rotate, eccentric fixed installation, main shaft passes wherein, connecting rod is the rod member of connecting crank and rocker in hinged way, decelerator provides rotary power for machine, rotating speed is adjustable, crank is the crank that is installed on the motor reel, with connecting rod, rocker is formed crank and rocker mechanism, the pot body is the similar cast-iron alloy pot body of frying pan size shape that uses to manual frying Longjing tea, and pot body one side is installed on the frame by pot body back shaft (18) and hinge, and the other end can be regulated the bottom, the bottom of pot body (23) is provided with the electric heater (24) of band heat-insulation layer (25), when leafing, pass through a swing pot body (and heater, heat-insulation layer) pour out the good tealeaves of stir-fry, heater is electric heater or gas heater, in tealeaves shaping process bottom of pot body is heated, temperature can be controlled and regulate, the pot body is the class semicircle sphere, and pot mouthful diameter is in the 500-800mm scope, and elasticity is fried the plate width at 100-300mm.The present invention can be designed to single pot of type, also can be designed to two pots or multi-pot type.Elasticity is fried plate external insulation layer and is selected nontoxic flexible materials such as cotton for use.
The beneficial effects of the utility model are: (1) adopts elasticity to fry plate structure to the critical component (being commonly called as the stir-fry-hand) that tealeaves carries out the shaping application of force, stir-fry-hand's assembly produces reciprocally swinging by the promotion of crank and rocker mechanism, elasticity is fried plate can produce evagination---indent flexural deformation significantly under the thrust that rocker, preceding tension rod, back tension rod produce, can imitate people's palm and change from the action that opens up into the shape of clenching fist.Can solve reason bar, flattening, polishing action that Longjing tea need have in frying shaping process, make and fry the quality that the tea performance reaches manual frying Longjing tea.(2) fry the plate upper outer in elasticity the arc spring bearer plate is set, can fry plate in elasticity and open to press when frying and produce uniform pressure to frying plate, elasticity is fried when the plate indent is drawn the reason bar in and is not interfered elasticity to fry the effect that plate is out of shape significantly.(3) employing is with the Longjing tea leaf forming apparatus tool of the pot body of class hemisphere face shape.Compare with the grooved pot body that existing Longjing tea roasting machine all uses, the utility model is reasonable in design, has tealeaves and refluxes certainly in pot, is heated and ventilative homogeneous and controllable, and the bar rope is not random, advantage of simple structure.
Description of drawings
Fig. 1 is the structural representation of Longjing tea leaf forming apparatus, the position when dotted line is depicted as the stir-fry-hand and opens among the figure.
The specific embodiment
The utility model is further described by embodiment.
Embodiment one
Referring to Fig. 1, the utility model is fried plate 1 by elasticity, elasticity is fried plate hinge 2, fry plate joint pin 3, two tension rods 4 and 8, spring bearer plate 5, pressing plate hinge 6, pressing plate joint pin 7, main shaft 9, eccentric wheel 10, bearing 11, rocker 12, rocker bearing pin 13, sliding sleeve 14 and 16, sliding sleeve bearing pin 15, connecting rod 17, pot body back shaft 18, decelerator 19, crank 20, crank axle 21, frame 22, pot body 23, heater 24, heat-insulation layer 25 is formed, it is elasticity good metal plate that elasticity is fried plate 1, thickness is less than 1mm, two ends are provided with elasticity stir-fry-hand hinge 2, fry plate 1 and two tension rods 4 with elasticity respectively, 8 connect, the middle spring bearer plate 5 that connects, two tension rods 4, an end of 8 is with sliding sleeve 14 respectively, 16, the middle part can be rotated around main shaft 9 jointly, the other end is articulated in two elasticity respectively and fries plate hinge 2, spring bearer plate 5 is fried the arc spring steel plate at plate 1 middle part for being located at elasticity, and it is hinged with rocker 12 ends, main shaft 9 is a tension rod 4,8 central shafts that rotate about it, rocker 12 is installed on the bearing 11 of eccentric wheel 10, the power of decelerator 19 is by crank 20, connecting rod 17 and rocker 12 are delivered on the stir-fry-hand, make stir-fry-hand's oscillating motion, fry plate 1 by elasticity, elasticity is fried plate hinge 2, fry plate joint pin 3, spring bearer plate 5, pressing plate hinge 6, pressing plate joint pin 7 is formed the stir-fry-hand, bearing 11 and rocker 12 are installed on the eccentric wheel 10, self does not rotate, eccentric fixed installation, main shaft 9 passes wherein.Connecting rod 17 is with the rod member of connecting crank 20 and rocker 12 in hinged way.Decelerator 19 is for machine provides rotary power, and rotating speed is adjustable.Crank 20 is formed crank and rocker mechanisms for being installed in the crank on 19 on the motor with connecting rod 19, rocker 12; Pot body 23 is the similar cast-iron alloy pot bodies of frying pan size shape that use to manual frying Longjing tea, pot body 23 1 sides are installed on the frame by hinge, the other end can be regulated the bottom, pours out and fries good tealeaves by a swing pot body (and heater, heat-insulation layer) when leafing; Heater 24 is electric heater or gas heater, in tealeaves shaping process bottom of pot body is heated, and temperature can be controlled and regulate.The pot body is the class semicircle sphere, and pot mouthful diameter is in the 500-800mm scope, and elasticity is fried the plate width at 100-300mm.Elasticity is fried plate 1 external insulation layer 25 and is selected nontoxic flexible materials such as cotton for use.Machine can be designed to single pot of type, also can be designed to two pots or multi-pot type.
Embodiment two
The utility model serves as to fry tea shaping container with hemisphere face metal pan body 23, is provided with above the pot mouth main shaft 9, eccentric wheel 10, bearing 11 and the rocker 12 etc. that elasticity is fried plate are installed.The power of machine is from decelerator 19, and the crank and rocker mechanism of forming by crank 20, connecting rod 17, rocker 12, eccentric wheel 10 and bearing 11 promotes rocker 12 generation reciprocally swingings.Make elasticity fry plate 1 along with swing produce flexural deformation with rocker 12 effects by two groups of tension rods promoting to install on the main shaft when the swing simultaneously, elasticity is fried the metal material that plate 1 requirement has favorable elasticity, and thickness is less than in 1mm.Elasticity is fried nontoxic flexible materials such as plate 1 outside coated cotton.The heating of tealeaves realizes by the electric heater 24 (or gas heater) that is installed on the back side, the bottom of a pan.Whole parts of machine are installed on the whole frame 22.

Claims (7)

1. Longjing tea leaf forming apparatus, it is characterized in that: fry plate (1) by elasticity, elasticity is fried plate hinge (2), fry plate joint pin (3), tension rod (4) (8), spring bearer plate (5), pressing plate hinge (6), pressing plate joint pin (7), main shaft (9), eccentric wheel (10), bearing (11), rocker (12), rocker bearing pin (13), sliding sleeve (14) (16), sliding sleeve bearing pin (15), connecting rod (17), pot body back shaft (18), decelerator (19), crank (20), crank axle (21), frame (22), pot body (23), heater (24), heat-insulation layer (25) is formed, elasticity is fried plate (1) two ends and is provided with elasticity stir-fry-hand hinge (2) and fries plate joint pin (3), frying plate (1) with elasticity respectively is connected with tension rod (4) (8), elasticity is fried plate (1) middle part and is connected spring bearer plate (5), and it is hinged with rocker (12) end by pressing plate hinge (6) and pressing plate joint pin (7), main shaft (9) is fixing central shaft, one end of tension rod (4) and (8) is with sliding sleeve (14) respectively, (16), rotate around main shaft (9) jointly at the middle part, the other end is articulated in two elasticity respectively and fries plate hinge (2), spring bearer plate (5) is fried the arc spring steel plate at plate (1) middle part for being located at elasticity, main shaft (9) is tension rod (4), (8) central shaft that rotates about it, rocker (12) is installed on the bearing (11) of eccentric wheel (10), eccentric wheel (10) is gone up bearing (11) and rocker (12) is installed, connecting rod (17) is connecting crank (20) and rocker (12) in hinged way, crank (20) is installed on the main shaft of decelerator (19), crank (20) and connecting rod (19), rocker (12) is formed crank and rocker mechanism, rotatablely moving of crank (20) promotes rocker (12) reciprocally swinging through crank axle (21) drivening rod (17) and by rocker bearing pin (13), sliding sleeve bearing pin (15) can slide in the waist shape chute of sliding sleeve (14) and sliding sleeve (16), pot body (23) one sides are installed on the frame (22) by pot body back shaft (18) and hinge, the other end can be regulated the bottom, and the bottom of pot body (23) is provided with the electric heater (24) of band heat-insulation layer (25).
2. Longjing tea leaf forming apparatus according to claim 1 is characterized in that: elasticity is fried plate (1) and is adopted elasticity good metal plate, and thickness is less than 1mm, width 100-300mm.
3. Longjing tea leaf forming apparatus according to claim 1 is characterized in that: pot body (23) is the class semicircle sphere, selects cast-iron alloy for use, and pot mouthful diameter is at 500-800mm.
4. Longjing tea leaf forming apparatus according to claim 1 is characterized in that: heater (24) is selected electric heater or gas heater for use.
5. Longjing tea leaf forming apparatus according to claim 1 is characterized in that: can be designed to single pot of type, two pots of types or multi-pot type.
6. Longjing tea leaf forming apparatus according to claim 1 is characterized in that: elasticity is fried plate (1) external insulation layer (25) and is selected nontoxic flexible material for use.
7. according to claim 1 or 6 described Longjing tea leaf forming apparatus, it is characterized in that: heat-insulation layer (25) is selected cotton for use.
CN 200620101928 2006-03-22 2006-03-22 Shaping machine for longjing tea Expired - Fee Related CN2935820Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620101928 CN2935820Y (en) 2006-03-22 2006-03-22 Shaping machine for longjing tea

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Application Number Priority Date Filing Date Title
CN 200620101928 CN2935820Y (en) 2006-03-22 2006-03-22 Shaping machine for longjing tea

Publications (1)

Publication Number Publication Date
CN2935820Y true CN2935820Y (en) 2007-08-22

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103931806A (en) * 2014-05-15 2014-07-23 林清矫 Automatic tea shaping machine and shaping method thereof
CN106106864A (en) * 2016-06-28 2016-11-16 梧州市旺捷机械制造有限公司 Tea drier
CN106106880A (en) * 2016-08-30 2016-11-16 陈晓斌 A kind of controlled thick frying apparatus of Folium Camelliae sinensis
CN106912634A (en) * 2017-03-17 2017-07-04 遵义茗香康源茶饮发展科技有限公司 Tea-processing equipment
CN108402215A (en) * 2018-05-08 2018-08-17 正安县瑞缘茶业有限公司 Tea carding device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103931806A (en) * 2014-05-15 2014-07-23 林清矫 Automatic tea shaping machine and shaping method thereof
CN103931806B (en) * 2014-05-15 2015-09-30 林清矫 Tealeaves automatic shaper and setting process thereof
CN106106864A (en) * 2016-06-28 2016-11-16 梧州市旺捷机械制造有限公司 Tea drier
CN106106880A (en) * 2016-08-30 2016-11-16 陈晓斌 A kind of controlled thick frying apparatus of Folium Camelliae sinensis
CN106106880B (en) * 2016-08-30 2019-09-27 杭州富阳福士得食品有限公司 A kind of controllable thick frying apparatus of tealeaves
CN106912634A (en) * 2017-03-17 2017-07-04 遵义茗香康源茶饮发展科技有限公司 Tea-processing equipment
CN108402215A (en) * 2018-05-08 2018-08-17 正安县瑞缘茶业有限公司 Tea carding device

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C19 Lapse of patent right due to non-payment of the annual fee
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