CN101773173B - Flat tea continuous flatting mill - Google Patents
Flat tea continuous flatting mill Download PDFInfo
- Publication number
- CN101773173B CN101773173B CN200910155834A CN200910155834A CN101773173B CN 101773173 B CN101773173 B CN 101773173B CN 200910155834 A CN200910155834 A CN 200910155834A CN 200910155834 A CN200910155834 A CN 200910155834A CN 101773173 B CN101773173 B CN 101773173B
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- Prior art keywords
- flatting
- electrothermal
- wheel
- conveyer belt
- rubbing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 241001122767 Theaceae Species 0.000 title 1
- 244000269722 Thea sinensis Species 0.000 claims abstract description 30
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 4
- 239000011425 bamboo Substances 0.000 claims abstract description 4
- 244000082204 Phyllostachys viridis Species 0.000 claims abstract 2
- 239000003921 oil Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 239000010499 rapseed oil Substances 0.000 claims description 4
- 238000009954 braiding Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 230000035699 permeability Effects 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000004898 kneading Methods 0.000 abstract 5
- 238000009960 carding Methods 0.000 abstract 3
- 238000010924 continuous production Methods 0.000 abstract 1
- 238000009940 knitting Methods 0.000 abstract 1
- 235000013616 tea Nutrition 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 235000009569 green tea Nutrition 0.000 description 4
- 239000003205 fragrance Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- NNBFNNNWANBMTI-UHFFFAOYSA-M brilliant green Chemical compound OS([O-])(=O)=O.C1=CC(N(CC)CC)=CC=C1C(C=1C=CC=CC=1)=C1C=CC(=[N+](CC)CC)C=C1 NNBFNNNWANBMTI-UHFFFAOYSA-M 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 206010025482 malaise Diseases 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Tea And Coffee (AREA)
Abstract
The invention relates to a flat tea continuous flatting mill, comprising a feeding device, an angle adjusting device, a kneading and carding device, an electrothermal flatting wheel, a height adjusting device, an electrothermal flatting wheel set, an oiling device, a stand, a drive mechanism, and the like. The feeding device consists of a roller and a conveyer belt; the kneading and carding device consists of a roller, a kneading belt, and the like and is made by knitting with bamboo filament and silk thread; the angle adjusting device is used for adjusting the angle between the conveyer belt and the kneading belt; the height adjusting device is used for adjusting the distance between the rear roller and the conveyer belt of the kneading and carding device as well as the distance between the electrothermal flatting wheel and the conveyer belt; the electrothermal flatting wheel consists of a flatting wheel, a bearing, an electrothermal pipe, an insulating plate, and the like; the electrothermal flatting wheel is externally provided with a heat cover; and the electrothermal flatting wheel set comprises a pair of electrothermal flatting wheels rotating in the opposite direction. The invention is suitable for continuous production and has the characteristics of simple operation, environmental protection, energy saving and high efficiency.
Description
(1) technical field
The present invention relates to a kind of flat tea continuous flatting mill.
(2) background technology
Flat green tea: most is raw material with a bud one leaf or a bud two, three leaves, through completing, manage bar and progressively flattening and fry dried forming.The profile smooth flat, general emerald green no fine hair, the clear soup leaf is green, and mostly fragrance is delicate fragrance type or chestnut odor type, and bud-leaf is complete.
The flat green tea process equipment that uses in the current production, though can satisfy the requirement of flat green tea crudy basically, work efficiency also greatly improves than handwork; But comparing with meticulousr manual frying still has gap, is in particular in: it is dark green to do dark brown pool, bar Suo Zhi and narrow; Owe flat, fineness is relatively poor, and the soup colour cast is yellow; Fragrance is low malaise, the dense alcohol of owing of flavour.
The flat green tea process equipment that uses in the current production mainly contains multi-groove type Tea Frying Device (also claiming famous-brand and high-quality tea Multi Role Aircraft) and long slab formula Tea Frying Device.
The structure of multi-groove type Tea Frying Device: form by frame, speed adjusting gear, belt transmission reducing gear, eccentric wheel, connecting rod, swing span, groove pot, slide bar, sliding sleeve, heater etc.Operation principle: heater relies on heat radiation that the groove pot is heated, and motor is through reducing gear and eccentric wheel, connecting rod, slide bar, sliding sleeve, and the groove pot that drives on the swing span moves back and forth.Tealeaves receives reciprocating power in the groove pot, slowly straight by reason is pressed into flat after putting into nip roll again.Can find out the shortcoming that it exists from above-mentioned structure and operation principle: the slide bar of employing, slider mechanism easy abrasion and stuck, power loss is big; It is big to move back and forth the noise that produces; With the flat tea that the groove pot processes, bar Suo Zhi and narrow owes flat, and broken tea rate is high.
The structure of long slab formula Tea Frying Device: form by groove pot, stir-fry-hand, frame, transmission mechanism etc.Operation principle: transmission mechanism drives long slab formula stir-fry-hand and in the groove pot, carries out circular motion, and the stir-fry-hand is last is equipped with soft canvas, and apish palm pushes friction to tealeaves in the groove pot, make tealeaves become flat polishing.Can find out from above-mentioned structure and operation principle: this machine is fit to brightness pot (tealeaves is carried out shaping), but is used for then caking easily of blue or green pot (complete and do shape).
(3) summary of the invention
Technical problem to be solved by this invention is to provide a kind of suitable serialization production, simple to operate, environmental protection, energy-conservation, flat tea continuous flatting mill efficiently.
Described flat tea continuous flatting mill comprises transport, angle regulator, rubbing reason strip device, electrothermal flatting wheel, stay-warm case, arrangement for adjusting height, electrothermal flatting wheels, oil spreading device, support roller group, frame, transmission mechanism etc.
Described transport is made up of roller and conveyer belt etc.;
Further described rubbing reason strip device is waited with the rubbing band by roller to be formed; Be positioned at the top of transport; The speed of service of rubbing band is faster than the speed of service of conveyer belt;
Further described rubbing band is processed with bamboo silk and silk thread braiding, and good permeability has the meaning of environmentally-friendly sanitary;
Further described angle regulator is used for regulating the angle between conveyer belt and the rubbing band;
Further described arrangement for adjusting height is used for regulating spacing and the spacing between electrothermal flatting wheel and the conveyer belt between rubbing reason strip device rear roller and the conveyer belt;
Further described electrothermal flatting wheel is formed by flattening wheel, bearing, electrothermal tube, thermal insulation board etc., and electrothermal tube is fixed, flattens wheel and rotates, and the wheel wall is heated evenly.Be positioned at the back upper place of transport;
Further described electrothermal flatting wheel is outer to be equipped with stay-warm case, and the effect of energy savings is arranged;
Further described electrothermal flatting wheels are a pair of electrothermal flatting wheels that rotate in opposite directions; Be positioned at the back lower place of transport;
Further described oil spreading device is contained in the below of electrothermal flatting wheels, and tea making oil or rape oil are put on the electrothermal flatting wheel uniformly.
Tealeaves falls on the flat tea continuous flatting mill conveyer belt after roller fixation machine completes, and conveyer belt is delivered to tealeaves and crumple the space between the band.In the gap between conveyer belt and the rubbing band; The speed of service of rubbing band is faster than conveyer belt, because of the difference of the speed of service makes conveyer belt and rubbing band produce relative motion, and tealeaves thereby be rolled into the round tea bar of leaf bag bud by rubbing; The tea bar is sent between electrothermal flatting wheel and the conveyer belt subsequently; Tealeaves is flattened by first, and tealeaves falls between the electrothermal flatting wheels in the natural gravity effect then, and tealeaves is flattened once more.Lay the foundation for forming sliding profile of the flat point of flat tea and good quality.
Beneficial effect of the present invention is: production efficiency is high, meets tea-manufacturing technology, is fit to streamline production.
(4) description of drawings
Fig. 1 is the structural representation of the said flat tea continuous flatting mill of embodiment, and Fig. 2 is the structural representation of the described electrothermal flatting wheel of embodiment.
(5) specific embodiment
Below in conjunction with embodiment the present invention is further specified, but protection scope of the present invention is not limited to this.
With reference to Fig. 1; A kind of flat tea continuous flatting mill comprises transport 1, angle regulator 3, rubbing reason strip device 4, arrangement for adjusting height 6, stay-warm case 7, electrothermal flatting wheel 8, electrothermal flatting wheels 9, oil spreading device 10, frame 11, transmission mechanism 12, support roller group 13 etc.
Described transport 1 is made up of roller and conveyer belt 2 etc.;
Described angle regulator 3 is used for regulating conveyer belt and rubbing with the angle between 5;
Described rubbing reason strip device 4 is with 5 etc. to form by roller and rubbing; Be positioned at the top of transport; The speed of service of rubbing band is faster than the speed of service of conveyer belt;
Described rubbing is processed with 5 usefulness bamboo silks and silk thread braiding, and good permeability has the meaning of environmentally-friendly sanitary;
Described arrangement for adjusting height 6 is used for regulating spacing and the spacing between electrothermal flatting wheel 8 and the conveyer belt 2 between rubbing reason strip device 4 rear rollers and the conveyer belt 2;
Described electrothermal flatting wheel 8 is formed by flattening wheel 14, electrothermal tube 15, bearing 16, end cap 17, axle bed 18, thermal insulation board 19, bearing block 20 etc., and electrothermal tube 15 is fixed, flattens wheel 14 and rotates, and the wheel wall is heated evenly.Be positioned at the back upper place of transport;
Outside the described electrothermal flatting wheel 8 stay-warm case 7 is housed, the effect of energy savings is arranged;
Described electrothermal flatting wheels 9 are a pair of electrothermal flatting wheels that rotate in opposite directions; Be positioned at the back lower place of transport;
Described oil spreading device 10 is contained in the below of electrothermal flatting wheels 9, and tea making oil or rape oil are put on the electrothermal flatting wheel 8 uniformly.
Tealeaves falls on the flat tea continuous flatting mill conveyer belt 2 after roller fixation machine completes, and conveyer belt 2 is delivered to tealeaves and crumple with the space between 5.At conveyer belt 2 and in the gap between crumpling with 5; Crumple sooner than conveyer belt 2, be with 5 to produce relative motions, tealeaves thereby be rolled into the round tea bar of leaf bag bud by rubbing because of the difference of the speed of service makes conveyer belt 2 and rubbing with 5 the speed of service; The tea bar is sent between electrothermal flatting wheel 8 and the conveyer belt 2 subsequently; Tealeaves is flattened by first, and tealeaves falls between a pair of electrothermal flatting wheel 8 in the natural gravity effect then, and tealeaves is flattened once more.Lay the foundation for forming sliding profile of the flat point of flat tea and good quality.
Claims (4)
1. flat tea continuous flatting mill; Comprise transport, angle regulator, rubbing reason strip device, electrothermal flatting wheel, stay-warm case, arrangement for adjusting height, electrothermal flatting wheels, oil spreading device, support roller group, frame, transmission mechanism, it is characterized in that: described transport is made up of roller and conveyer belt; Described angle regulator is used for regulating the angle between conveyer belt and the rubbing band; Described rubbing reason strip device is made up of roller and rubbing band, is positioned at the top of transport, and the speed of service of rubbing band is faster than the speed of service of conveyer belt; Described electrothermal flatting wheel is made up of flattening wheel, bearing, electrothermal tube, thermal insulation board, end cap, and electrothermal tube is fixed, flattens wheel and rotates, and the wheel wall is heated evenly, is positioned at the back upper place of transport; Described arrangement for adjusting height is used for regulating gap and the gap between electrothermal flatting wheel and the conveyer belt between rubbing reason strip device rear roller and the conveyer belt; Described electrothermal flatting wheels are a pair of electrothermal flatting wheels that rotate in opposite directions, are positioned at the back lower place of transport; Described oil spreading device is contained in the below of electrothermal flatting wheels, and tea making oil or rape oil are put on the electrothermal flatting wheel uniformly.
2. flat tea continuous flatting mill according to claim 1 is characterized in that described rubbing band processes good permeability with the braiding of bamboo silk and silk thread.
3. flat tea continuous flatting mill according to claim 1 and 2 is characterized in that the outer stay-warm case that is equipped with of described electrothermal flatting wheel.
4. flat tea continuous flatting mill according to claim 1 and 2 is characterized in that described oil spreading device is contained in the below of electrothermal flatting wheels, and tea making oil or rape oil are put on the electrothermal flatting wheel uniformly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910155834A CN101773173B (en) | 2009-12-28 | 2009-12-28 | Flat tea continuous flatting mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910155834A CN101773173B (en) | 2009-12-28 | 2009-12-28 | Flat tea continuous flatting mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101773173A CN101773173A (en) | 2010-07-14 |
| CN101773173B true CN101773173B (en) | 2012-10-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910155834A Expired - Fee Related CN101773173B (en) | 2009-12-28 | 2009-12-28 | Flat tea continuous flatting mill |
Country Status (1)
| Country | Link |
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| CN (1) | CN101773173B (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102630765A (en) * | 2011-02-10 | 2012-08-15 | 宣城市三九茶叶机械制造有限公司 | Numerical control tea flatting mill |
| CN103431089A (en) * | 2013-09-10 | 2013-12-11 | 浙江珠峰机械有限公司 | Tea leaf flattening forming machine |
| CN104171093A (en) * | 2014-07-16 | 2014-12-03 | 长沙湘丰茶叶机械制造有限公司 | Tea leaf strip tidying and flattening machine for continuous production |
| CN104186716B (en) * | 2014-07-18 | 2017-07-14 | 黄山市猴坑茶业有限公司 | Taiping Houkui Tea automatic production line |
| CN104186730B (en) * | 2014-09-12 | 2016-05-25 | 浙江珠峰机械有限公司 | A kind of tealeaves flattening forming dehydration streamline |
| CN105010598B (en) * | 2015-07-31 | 2018-05-01 | 衢州职业技术学院 | A kind of energy saving Longjing tea brightness Pot devices and its method |
| CN106212759A (en) * | 2016-08-31 | 2016-12-14 | 四川中测量仪科技有限公司 | A kind of Novel flat tea machine and continuous flat tea device |
| CN106819183A (en) * | 2017-03-21 | 2017-06-13 | 正安县黔蕊茶业有限公司 | A kind of frying production method of tealeaves |
| CN106993670A (en) * | 2017-05-09 | 2017-08-01 | 恩施清江茶业有限责任公司 | Electric heating movable type beautiful dew of bestowing favour makes platform by hand |
| CN116369393A (en) * | 2023-05-12 | 2023-07-04 | 湖北昭君生态农业股份有限公司 | Rolling-free tea making system and process thereof |
| CN118415253A (en) * | 2024-06-18 | 2024-08-02 | 益阳市箴言中学 | A pine needle tea shaping method and shaping device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200990846Y (en) * | 2006-12-22 | 2007-12-19 | 农业部南京农业机械化研究所 | Fan-shape tea micro-wave killing-green forming integrated machine |
| CN201167554Y (en) * | 2007-10-17 | 2008-12-24 | 安徽农业大学 | Flat Tea Press Continuous Molding Dryer |
| CN101480207A (en) * | 2008-03-14 | 2009-07-15 | 苏和生 | Automatic flow production line of flat shaped tea (Longjing tea) and processing method |
-
2009
- 2009-12-28 CN CN200910155834A patent/CN101773173B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200990846Y (en) * | 2006-12-22 | 2007-12-19 | 农业部南京农业机械化研究所 | Fan-shape tea micro-wave killing-green forming integrated machine |
| CN201167554Y (en) * | 2007-10-17 | 2008-12-24 | 安徽农业大学 | Flat Tea Press Continuous Molding Dryer |
| CN101480207A (en) * | 2008-03-14 | 2009-07-15 | 苏和生 | Automatic flow production line of flat shaped tea (Longjing tea) and processing method |
Non-Patent Citations (2)
| Title |
|---|
| 倪德江 等.机制扁形茶做形新工艺研究.《茶叶机械杂志》.2002,(第2期),17-19. * |
| 肖宏儒 等.步进式连续扁形茶整形机的设计与原理分析.《中国农机化》.2007,(第5期),78-82. * |
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| Publication number | Publication date |
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| CN101773173A (en) | 2010-07-14 |
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Effective date of registration: 20180827 Address after: 362400 Fujian Quanzhou Anxi County De Yuan Industrial and Trade Park (Chengxiang Guangde Village) Patentee after: FUJIAN JIAYOU TEA MACHINERY INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 324000 Room 501, West unit, Qujiang traffic police station, 396 East Street, Kecheng District, Quzhou, Zhejiang. Patentee before: Ma Wengui |
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Granted publication date: 20121024 |
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