CN2908411Y - Large span heavy-load multi-storey storehouse for vehicle - Google Patents
Large span heavy-load multi-storey storehouse for vehicle Download PDFInfo
- Publication number
- CN2908411Y CN2908411Y CNU2006200703760U CN200620070376U CN2908411Y CN 2908411 Y CN2908411 Y CN 2908411Y CN U2006200703760 U CNU2006200703760 U CN U2006200703760U CN 200620070376 U CN200620070376 U CN 200620070376U CN 2908411 Y CN2908411 Y CN 2908411Y
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- large span
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- rail
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
A kind of solid warehouse for the vehicle body of large span and heavy load relates to the storage and arrangement of the vehicle bodies of the automated and solid warehouse system in the manufacturing industry of automobiles. In accordance with provided design proposal of the utility model, a plurality of standing columns and a plurality of layer plates, which are perpendicular to the standing columns and connected between the standing columns, form a multi-row, multi-line, multi-layer and multi-level cargo frame of large span, high level and heavy load used to store the vehicle bodies; the multi-layer platform of the steel structure used to deliver the cargo is arranged on one end of the cargo frame of large span, high level and heavy load; in the stowing machine with a rail laneway on one side of the cargo frame of large span, high level and heavy load, the upper end and the lower end of the standing column are connected with the upper beam and the lower beam; a laneway is formed between the standing columns; the laneway is provided with a lifting device which can be moved upward or downward; the automated conveyor system for entering and exiting the warehouse on one side of the stowing machine with a rail laneway is provided with a roller bed with drive force and heavy-load and two-belt conveying and moving machine, which are arranged in the strip shape. The utility model can realize the storage, transportation of the unit cargo to be assembled and can realize the computer management.
Description
Technical field
The utility model relates to the vehicle body of automated storage and retrieval system and store and scheduling, belong to stereo warehouse and conveyer technical field in the auto manufacturing field.
Background technology
Auto manufacturing at home, most of car manufacturers are in the vehicle complete vehicle fitting process, the vehicle body great majority all adopt the plane storing mode, this storing mode is not only wasted the storage solid space but also be not easy to carry and system management, giving and produce and assemble and brought inconvenience, is " bottleneck " in the vehicle complete vehicle assembling logistics.
The utility model content
The purpose of this utility model is at above-mentioned existing problems, propose a kind of in the vehicle complete vehicle fitting process three-dimensional storage of vehicle body carry and the large span case lorry stereo storehouse of automation control and management.This automated storage and retrieval system by the high-rise Heavy-duty shelf of big span, multi-storey steel structure platform, rail lane stacker, automation go out to put in storage conveyer system, automation control system, storehouse management computer system, periphery goes along with sb. to guard him safety system and other peripheral equipment is formed, can realize storage conveying and computer management to collection dress unit goods.
According to design plan provided by the utility model, by some right cylinders with perpendicular to right cylinder and be connected in the high-rise Heavy-duty shelf of big span that is used to deposit auto body that laminate between right cylinder constitutes many rows, multiple row, multilayer and position;
The multi-storey steel structure platform that is used for conveying articles is arranged on the high-rise Heavy-duty shelf of big span) an end, this multi-storey steel structure platform is formed by connecting by some vertical columns and the cross bar of level, at each layer laying laminate;
At the rail lane stacker that is arranged in high-rise Heavy-duty shelf one side of big span, upper and lower side at column connects cross sill and entablatrance, between column, form the tunnel, the bont that can move up and down is arranged in the tunnel, loading platform is arranged on bont, pallet fork and counterweight are arranged on the loading platform, and installation is used for personnel's cat ladder and control housing up and down on the rail lane stacker;
Going out to put in storage conveyer system in the automation that is arranged in rail lane stacker one side has the live roll bed of arranging into strips to carry line-shifting machine with the two belts of heavy duty, being positioned at the two belts of heavy duty carries on the line-shifting machine and can carry the skid stacker of parallel motion on the line-shifting machines and the reciprocating type belt elevator that can move up and down at the two belts of heavy duty, be positioned at power and roll power rotary table between bed, automation goes out to put in storage conveyer system and is used for goods is delivered to base warehouse, and the live roll bed is made of the rotating live roll that is installed on the frame.
In addition, the utility model also comprises autonomous cruise speed system, by the laser rangefinder that is used for real-time measuring speed signal, frequency converter, recognize location device, photoelectricity recognizer, stacking computing machine and form, be used to control the stepless operation of running velocity, operation displacement or the location positioning point of piler.
Control system wherein adopts soft PLC master mode, and the equipment of being controlled adopts the PROFIBUS-DP fieldbus, has a whole set of interface that connects the SIMATIC series of elements, intrinsic man-machine interface HMI.
Computer network wherein comprises: central computer be used to send MRP, stereoscopic warehouse management system be used to receive the signal that described central computer sends and respond, the stacking computing machine is used to receive the automatic access material of instruction that stereoscopic warehouse management system sends.
The beneficial effects of the utility model are, this automated storage and retrieval system by the high-rise Heavy-duty shelf of big span, multi-storey steel structure platform, rail lane stacker, automation go out to put in storage conveyer system, automation control system, storehouse management computer system, periphery goes along with sb. to guard him safety system and other peripheral equipment is formed, can realize storage conveying and computer management to collection dress unit goods.Wherein piler adopts two pillar constructions, and is more stable than single pillar construction, and stressed even, chain breakage protection device can be realized goods protection in extraordinary circumstances.The characteristics bigger than normal according to cargo size, the column of piler adopts mast type structure, thereby increases the stability of equipment, reduce stop, the rocking of driving equipment.The pallet fork guide rail is forged back processing, and surface hardening or electrospark impregnation are handled, and superfine milling improves running precision and service life.Reducing motor all adopts German SEW product, to guarantee reliability.Pallet fork is provided with the friction disk type torque force limiting device, to guarantee the flexible safety of pallet fork.The safety device of piler adopts machinery and electric double insurance, to guarantee the safety of the person and equipment.Piler adopts the structure of two liftings, two counterweights.With stable, balance and the safety that increases equipment.Be provided with the Information Manage for Automated Structural system in the treater.
The automatic stereowarehouse computer control system will adopt networking technology, make tiered warehouse facility and central computer realize combined network communication by computer network, can improve the accuracy of material requirements planning, rapid property, make the information such as production, stock, sale of total system transmit in time and to handle; Thereby make central computer can retrieve the managing control information of tiered warehouse facility exactly, make the supvr of system can be timely, promptly grasp the inventories and the running condition of tiered warehouse facility, thereby can grasp tank farm stock exactly, scheduling is in time produced, regulate inter process, productive temp between the unit, guarantee the equilibrium of production, improve the alerting ability of many variations in producing, accurately promptly determine time of delivery of accepting and order for goods, and the timely delivery guaranteed of delaying supervised etc., can improve the accuracy and the rapid property of material requirements planning, thereby reduce tank farm stock relatively, shorten the memory cycle of vehicle body and empty sled, reduce stock, good facilitation is played in the production and operating activities of system.
Description of drawings
Fig. 1 is large span case lorry stereo storehouse absolute altitude+0.0 a meter platform device arrangement plan.
Fig. 2 is large span case lorry stereo storehouse absolute altitude+6.0 meter platform device arrangement plans.
Fig. 3 is large span case lorry stereo storehouse absolute altitude+9.5 meter platform device arrangement plans.
Fig. 4 is the constructional drawing of rail lane stacker.
Fig. 5 is the left view of Fig. 4.
Fig. 6 is the birds-eye view of Fig. 4.
The specific embodiment
As shown in the figure: delivery system comprises shelf, delivery system and computer network, and shelf wherein are the high-rise Heavy-duty shelf 1 of big span, constitute many rows, multiple row, multilayer and position by some right cylinders and laminate, are used to deposit auto body 15; The multi-storey steel structure platform is arranged on an end of the high-rise Heavy-duty shelf 1 of big span, is used for the conveying of goods, and this multi-storey steel structure platform is formed by connecting by some columns and cross bar, lays laminate at each layer; Rail lane stacker 2 comprises column, be connected the cross sill and the entablatrance of column upper and lower side, between column, form the tunnel, the bont 12 that can move up and down is arranged in the tunnel, pallet fork 11 and counterweight are arranged having on the bont 12 on loading platform 13, the loading platform 13, on rail lane stacker 2, install and be used for personnel's cat ladder 14 and existing control housing up and down; Be used for to specify the goods taking-up in goods yard or goods being sent into the appointment goods yard by three-dimensional motion; Drive wheel by movable motor by axle drive shaft and do walking in a horizontal state on lower guideway, do vertical displacement movement by promoting motor by chain drive loading platform, the pallet fork on the loading platform is done fore and aft motion under the driving of pallet fork motor.Can will specify the goods taking-up in goods yard or goods be sent into the appointment goods yard by above-mentioned three-dimensional motion.Discern by recognizing location device and photoelectricity, and the conversion of optical communication signal, can realize computer controlled.On also can the realization machine control panel manually, S. A., unit automatic guidance.Automation goes out to put in storage conveyer system 4 and comprises the live roll bed of arranging into strips 3 and the two belts conveying of heavy duty line-shifting machine 9, being positioned at the two belts of heavy duty carries on the line-shifting machine 9 and can carry the skid stacker 8 of parallel motion on the line-shifting machines 9 and the reciprocating type belt elevator 10 that can move up and down at the two belts of heavy duty, be positioned at the power rotary table 7 that power rolls 3 of beds, automation goes out to put in storage conveyer system 4 and is used for goods is delivered to base warehouse, and live roll bed 3 is made of the rotating live roll that is installed on the frame.Wherein 5 for ease of the staff up and down power roll marking time of bed 3.
In addition, the utility model also comprises autonomous cruise speed system, by the laser rangefinder that is used for real-time measuring speed signal, frequency converter, recognize location device, photoelectricity recognizer, stacking computing machine and form, be used to control the stepless operation of running velocity, operation displacement or the location positioning point of piler.Control system wherein adopts soft PLC master mode, and the equipment of being controlled adopts the PROFIBUS-DP fieldbus, has a whole set of interface that connects the SIMATIC series of elements, intrinsic man-machine interface HMI.Computer network wherein comprises: central computer be used to send MRP, stereoscopic warehouse management system be used to receive the signal that described central computer sends and respond, the stacking computing machine is used to receive the automatic access material of instruction that stereoscopic warehouse management system sends.
The utility model large span case lorry stereo storehouse comprises shelf and delivery system, and wherein shelf are the high-rise Heavy-duty shelf 1 of big span, constitute many row's multiple row multilayers and position by some right cylinders and laminate, are used to deposit auto body 15; Goods yard number 220, about 15 meters of shelf height, totally 2 tunnels, but and be provided with two in flexible extension tunnel, use for expand reproduction.
The characteristics of rail lane stacker 2 are as follows: 1, piler adopts two pillar constructions, and is more stable than single pillar construction, and stressed even, chain breakage protection device can be realized goods protection in extraordinary circumstances.2, follow according to cargo size characteristics bigger than normal, the column of piler adopts mast type structure, thereby increases the stability of equipment, reduce stop, the rocking of driving equipment.3, the pallet fork guide rail is forged back processing, and surface hardening or electrospark impregnation are handled, and superfine milling improves running precision and service life.4, reducing motor all adopts German SEW product, to guarantee reliability.5, pallet fork 11 is provided with the friction disk type torque force limiting device, to guarantee the flexible safety of pallet fork 11.6, the safety device of piler 2 adopts machinery and electric double insurance, to guarantee the safety of the person and equipment.7, piler 2 adopts the structure of two liftings, two counterweights.With stable, balance and the safety that increases equipment.
The performance perameter of rail lane stacker 2: automation goes out to put in storage conveyer system 4 and comprises traditional live roll bed 3, the traditional two belts conveying of heavy duty line-shifting machine 9, traditional skid stacker 8, traditional reciprocating type belt elevator 10, traditional power rotary table 7, is used for goods is carried base warehouse.
The utility model large span case lorry stereo storehouse, wherein control system adopts soft PLC master mode, and the equipment of being controlled adopts the PROFIBUS-DP fieldbus, has a whole set of interface that connects the SIMATIC series of elements, intrinsic man-machine interface HMI.
The stepless operation master mode of closed loop is selected in 2 controls of rail lane stacker for use, running velocity, operation displacement or location positioning point to piler are realized the stepless operation master mode of closed loop, thereby the braking when fundamentally realizing arriving destination address stops standard, realize steady throw-over, adjust the operation control frequency of frequency converter in good time according to range ability, to realize the requirement of best smooth running speed, and can shorten duty cycle, improve operating efficiency.This frequency control means control accuracy height, motion control is steady, and the comformability of concrete occasion is good, reliability of system operation height, easily debugging.
Realize the stepless control of closed loop of automatic stereowarehouse lane stacker, must be according to the characteristic of frequency converter and piler motor, that is: existing desirable the acceleration and the decelerating behavior curve of certain load low-converter, or according to the characteristic bibliography of the frequency converter of different brands and specification, the peak acceleration that the carrying goods that transports is allowed and the result of on-the-spot commissioning test, the load characteristic of piler motor etc. is controlled, basic controlling thought is: 1, measure the present speed signal of feedback according to laser rangefinder and adjust the output driving frequency value of frequency converter in good time, thereby guarantee the speed smooth running of stacking function to require; It also shows must be according to automatic stereowarehouse stock's concrete goods, select corresponding speed control mode as the weight of goods, height of gravitational center etc., promptly at the beginning acceleration of motion with quicken period, smooth running speed and distance, decelerated movement acceleration/accel and period etc.; 2, measure the range signal of the current piler of feedback and the output driving frequency value that predefined controlling schemes is adjusted frequency converter in good time according to laser rangefinder, piler is run near behind the position of destination address speed steadily being dropped under the lower speed with higher speed earlier works, and at the destination address place accurately braking stop standard, can take the mechanical hatching gate system assist fast in case of necessity and locate; Piler is gathered the data of level run, goods lifting, flexible three directions of pallet fork in the course of the work in real time, and constantly compare and control decision with the normal place parameter that leaves in the software control data piece, thereby reach the purpose of accurate location, quick storage goods, raising operating efficiency, and exchange job information and warehouse compartment status information etc. to realize comprehensive dynamic management of system with monitored control system.
Computer network comprises: central computer be used to send MRP, stereoscopic warehouse management system be used to receive the signal that described central computer sends and respond, the stacking computing machine is used to receive the automatic access material of instruction that stereoscopic warehouse management system sends.
Native system adopts the Fieldbus Control mode, the master mode of tiered warehouse facility adopts soft PLC master mode, this system relates to electric control theory, data bank and decision-making technic, computer technology etc., its core control part is soft PLC, with outer periphery equipment or hardware using PROFIBUS-DP fieldbus, have a whole set of interface that connects the SIMATIC series of elements, intrinsic HMI (man-machine interface) etc., but height at the piler motor, low speed control application scheme is still preferentially selected closed loop variable frequency regulating speed control scheme for use, and PLC adopts the PROFIBUS-DP fieldbus with being connected of laser rangefinder and rotary encoder.
The groundwork of piler is to finish the carrying that stores link in the tiered warehouse facility, that is: the address that goes out to put in storage that provides according to upper computer is exactly taken out goods or put into relevant goods yard, and the status information of working process is fed back to monitored control system; Select SIMATIC S7-300 series of PLC system and be applied in to have obtained very big success in the tiered warehouse facility system.
Central computer also has the function of information management, it issues the Information Manage for Automated Structural computing machine with MRP, stereoscopic warehouse management system have to existing resource classify, storage, inventory statistics, to going out/scheduling of input work reasonably optimizing, functions such as control generalized database management, and further control the automatic access material of piler PLC.Therefore, the Information Manage for Automated Structural system is the center that full tiered warehouse facility carries out information managements such as material management, the administration of accounts, goods yard management, network management.Stereoscopic warehouse management system also has finishes functions such as dynamically changing account and information correction.When breaking down, system can in time show failure message, display networks, and can be regularly or print various forms aperiodically.
Native system relates to 3 interfaces in networking operation: 1, the network interface of workstation and Shop Floor Controller obtains the order and the Query Information in workshop by its workstation, and the information of workstation is returned to the workshop; 2, the serial interface between workstation and the piler PLC, workstation is fetched and delivered material resource by send command-string control piler to PLC, and the state of monitoring piler, in time finds fault; 3, the network interface between workstation and the malfunction monitoring computing machine, workstation in time reports failure message by it, to be handled timely.
Workstation one side, mainly use the Winsock control among the VB and the socket in workshop to connect.Concrete mode of operation is, workstation removes to connect the socket in workshop as the customer, and when connection is intercepted and received to the socket in workshop, both sides' network connects just to be set up.Both sides just can communicate with one another, transmission information.
Serial communication between workstation and the piler PLC is by using the MSComm control among the VB to finish.After control command is sent, the state of monitoring piler in the OnComm of MSComm control incident, action is finished, and reports the workshop.As et out of order, the particular case of fault is reported the malfunction monitoring computing machine.
Network interface between workstation and the malfunction monitoring computing machine also is to realize by the Winsock control among the VB, workstation is as the customer, remove to connect the socket of malfunction monitoring computing machine, when connection is intercepted and received to the socket of malfunction monitoring computing machine, both sides' network connects just to be set up.Both sides just can communicate with one another, transmission information.
Adopt Sybase to produce and maintenance data base in this management system, form with the exploitation of VisualBasic object-oriented visual programming language, and link to each other with data bank by ODBC.When writing data in data bank, system has adopted data to leave in earlier in the internal memory, after other issued transaction finish, data in EMS memory is stored in the corresponding database again, thereby makes system that processing speed faster be arranged.
Systemic-function is comprehensive, has realized the optimum management of material.Both but unit was automatic in whole three-dimensional storehouse system, again can with the FIS networking operation, can monitor in real time fault, and report the trouble diagnosing computing machine, so that trouble-shooting.
Claims (1)
1. large span case lorry stereo storehouse is characterized in that: by some right cylinders with perpendicular to right cylinder and be connected in the high-rise Heavy-duty shelf (1) of big span that is used to deposit auto body (15) that laminate between right cylinder constitutes many rows, multiple row, multilayer and position;
The multi-storey steel structure platform that is used for conveying articles is arranged on an end of the high-rise Heavy-duty shelf of big span (1), and this multi-storey steel structure platform is formed by connecting by the some vertical columns and the cross bar of level, lays laminate at each layer;
At the rail lane stacker (2) that is arranged in high-rise Heavy-duty shelf (1) one side of big span, upper and lower side at column connects cross sill and entablatrance, between column, form the tunnel, the bont (12) that can move up and down is arranged in the tunnel, loading platform (13) is arranged on bont (12), pallet fork (11) and counterweight are arranged on the loading platform (13), go up installation at rail lane stacker (2) and be used for personnel's cat ladder (14) and control housing up and down;
Going out to put in storage conveyer system (4) in the automation that is arranged in rail lane stacker (2) one sides has the live roll bed of arranging into strips (3) to carry line-shifting machine (9) with the two belts of heavy duty, being positioned at the two belts of heavy duty carries on the line-shifting machine (9), and can carry line-shifting machine (9) to go up the skid stacker (8) of parallel motion and the reciprocating type belt elevator (10) that can move up and down at the two belts of heavy duty, be positioned at power and roll the power rotary table (7) of bed between (3), automation goes out to put in storage conveyer system (4) and is used for goods is delivered to base warehouse, and live roll bed (3) is made of the rotating live roll that is installed on the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006200703760U CN2908411Y (en) | 2006-03-17 | 2006-03-17 | Large span heavy-load multi-storey storehouse for vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006200703760U CN2908411Y (en) | 2006-03-17 | 2006-03-17 | Large span heavy-load multi-storey storehouse for vehicle |
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| Publication Number | Publication Date |
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| CN2908411Y true CN2908411Y (en) | 2007-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU2006200703760U Expired - Lifetime CN2908411Y (en) | 2006-03-17 | 2006-03-17 | Large span heavy-load multi-storey storehouse for vehicle |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100393596C (en) * | 2006-03-17 | 2008-06-11 | 江苏天奇物流系统工程股份有限公司 | Large span case lorry stereo storehouse system |
| CN105059854A (en) * | 2015-07-31 | 2015-11-18 | 沈阳海尔电冰箱有限公司 | Door body distribution system for refrigerator production line |
| CN105083836A (en) * | 2015-07-31 | 2015-11-25 | 沈阳海尔电冰箱有限公司 | Control method and device for door delivery system in refrigerator production line |
| CN105173508A (en) * | 2015-07-31 | 2015-12-23 | 沈阳海尔电冰箱有限公司 | Control method and device for door delivery system in refrigerator production line |
| CN108557486A (en) * | 2018-04-13 | 2018-09-21 | 江苏科技大学 | A kind of positioning control system and its method based on PC component pilers |
| CN112758566A (en) * | 2020-12-18 | 2021-05-07 | 恒大新能源汽车(广东)有限公司 | Automatic conveying method and system for vehicle body and integrated vehicle body three-dimensional garage |
-
2006
- 2006-03-17 CN CNU2006200703760U patent/CN2908411Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100393596C (en) * | 2006-03-17 | 2008-06-11 | 江苏天奇物流系统工程股份有限公司 | Large span case lorry stereo storehouse system |
| CN105059854A (en) * | 2015-07-31 | 2015-11-18 | 沈阳海尔电冰箱有限公司 | Door body distribution system for refrigerator production line |
| CN105083836A (en) * | 2015-07-31 | 2015-11-25 | 沈阳海尔电冰箱有限公司 | Control method and device for door delivery system in refrigerator production line |
| CN105173508A (en) * | 2015-07-31 | 2015-12-23 | 沈阳海尔电冰箱有限公司 | Control method and device for door delivery system in refrigerator production line |
| CN108557486A (en) * | 2018-04-13 | 2018-09-21 | 江苏科技大学 | A kind of positioning control system and its method based on PC component pilers |
| CN108557486B (en) * | 2018-04-13 | 2020-01-10 | 江苏科技大学 | Positioning control system and method based on PC component stacker |
| CN112758566A (en) * | 2020-12-18 | 2021-05-07 | 恒大新能源汽车(广东)有限公司 | Automatic conveying method and system for vehicle body and integrated vehicle body three-dimensional garage |
| CN112758566B (en) * | 2020-12-18 | 2022-03-01 | 恒大新能源汽车(广东)有限公司 | Automatic conveying method and system for vehicle body and integrated vehicle body three-dimensional garage |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20080611 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |