CN2870482Y

CN2870482Y - Non-adhering freezing vermicelli made from bean starch and straight-bar bottled automatic production line

Info

Publication number: CN2870482Y
Application number: CNU200620078472XU
Authority: CN
Inventors: 张广民
Original assignee: Individual
Current assignee: Individual
Priority date: 2006-02-28
Filing date: 2006-02-28
Publication date: 2007-02-21
Anticipated expiration: 2016-02-28

Abstract

The utility model relates to a non-conglutination automatic production line of straight and bowl-packaged frozen vermicelli and rice vermicelli, which has two molding devices: 1 the first conveyor belt, 2 the first natural aging and freezers, 3 roller-pressure evacuation device, 4 the second conveyor belt, 5 the second natural aging, drying and cooling box, 6 polishing conveyor, 7 bowl-packaged noodle pieces device8, cutting machine 10 connected to the console of the electrical cabinet, which is placed on the rack. The molding device is formed by an orderly connection between powder machine (1-1), spinning mixer (1-2), multifunctional extrusion-molding machine (1-3) which consists of upper extrusion-molding and lower extrusion-molding. This production line completely resolves the conglutination problems of vermicelli and rice vermicelli; can produce vermicelli, fast food and other tens of linear food, greatly improves the production efficiency; maintains the natural flavor of the food, produces a soft taste and great flexibility.

Description

No adhesion freezing evacuation bean-noodle rice noodles and vertical bar bowl dress automatic assembly line

Technical field

The utility model belongs to food processing and production line and technical field of processing equipment, exactly is the freezing evacuation wire of a kind of no adhesion, strip and block bowl dress formula food automatic assembly line, i.e. bean-noodle rice noodles fried rice noodles spun gold face (vertical bar bowl dress) production line.

Technical background

The processing of existing bean vermicelli, vermicelli, rice noodles etc. and vertical bar bowl dress food, because its process equipment and production line are backward and aging or design unreasonable, bring following problem to production: the one, vermicelli that extruding is come out from make-up machine or bean vermicelli thoroughly do not solve adhesion problems, products such as the vermicelli bean vermicelli that processes can bond together, to it be separated with manually rubbing, therefore can not form automated production, rest on all the time on craft, the semimechanized level of processing; The 2nd, can't carry out the continuity continuous productive process, so the production efficiency of greatly reducing; The 3rd, the raw materials for production selectivity is restricted, thus the single production cost that has also improved food widely of the product of production.For example, the quartzy bean-noodle production line of the beautiful star cloth of coating-type in the KSL type sweet potato noodles production line of Kailiwei Industry-Trade Company Jianli Food-Processing Machine Factory, Guangzho and the Henan (patent No.: 0223137503), just have above problem.In order to address these problems, someone provides a kind of delivery outlet of the shaping extruder at the original production line that an evacuation machine is set, though its setting has solved the adhesion problems in the productions such as bean vermicelli, vermicelli, but production equipment complex structure, project investment is big, the product cost height is to having applied certain influence.

Summary of the invention

The purpose of this utility model is in order to overcome defective of the prior art, and a kind of no adhesion freezing evacuation bean-noodle rice noodles and vertical bar bowl dress formula food automatic assembly line process equipment is provided, thereby has solved the problems referred to above that existing vermicelli bean vermicelli etc. exists in producing.

This purpose realizes with following technical proposal: these no adhesion freezing evacuation bean-noodle rice noodles and vertical bar bowl dress automatic assembly line, it by two kinds of shaped devices respectively with first the climbing conveyer belt, natural aging for the first time and household freezer, the roller press type detrainment device, the second climbing conveyer belt, natural aging for the second time, oven dry and cooler bin, the polishing conveyer, bowl dress noodles block assembly and cutter connect to form in proper order, electrical control cubicles and console computer place on the product line frame, wherein two kinds of shaped devices are by flour mixer, the spinning mixer, multi-functional shaping extruder connects and composes successively, and described multi-functional shaping extruder is to be made of the ripe extruding of last axle and lower shaft moulding extruding two parts.

The utility model is compared with the prior art: the adhesion problems that 1, has thoroughly solved various line style food such as bean vermicelli, vermicelli, especially effect is more obvious in producing winter, for automatic assembly line production all the year round provides guardian technique, improved the quality of food widely; 2, a tractor serves several purposes, product are various, same production line can transform 14 kinds of raw materials such as each potato seed class, beans and cereal, can produce the line style food of tens kinds of specifications of several major types such as bean vermicelli, vermicelli, bean sheet jelly, powder band, fried rice noodles, rice noodles, spun gold face instant; 3, the oven dry freezing and in service that is in operation has improved production efficiency widely; 4, adopt 100 ℃ of ripe moulding of temperature up and down, the temperature below-8 ℃ is freezing, and 60 ℃ of modes such as middle temperature is dried have up and down kept the natural flavour mountaineous and best in quality of line style food such as vermicelli beans vermicelli, and mouthfeel softness, elasticity are big; 5, device structure is simple, and project investment is little, and product cost is low, easily applies.

Description of drawings

Fig. 1 the utility model integral production line connecting frame figure.

Fig. 2 is shaped device embodiment one an overall structure schematic diagram.

Fig. 3 is shaped device embodiment two overall structure schematic diagrames.

Fig. 4 is a roller press type detrainment device structural representation.

Fig. 5 is first natural aging and household freezer structural representation.

Fig. 6 is second natural aging, oven dry and cooler bin structural representation.

Fig. 7 is polishing conveyor construction front view.

Fig. 8 is polishing conveyor construction vertical view.

The specific embodiment

Above accompanying drawing has provided embodiment of the present utility model, in conjunction with the accompanying drawings overall structure of the present utility model and operation principle is elaborated:

As shown in Figure 1, described no adhesion freezing evacuation bean-noodle rice noodles and vertical bar bowl dress automatic assembly line is by make-up machine device 1 and the first climbing conveyer belt 2, natural aging for the first time, freezing and polish case 3, roller press type detrainment device 4, the second climbing conveyer belt 5, natural aging for the second time, oven dry and cooler bin 6 for the first time, polish conveyer 7, bowl dress powder agglomates device 8 and cutter 10 for the second time and be connected successively and form.Electrical control cubicles and console computer 9 are placed on the product line frame.Wherein make-up machine device 1 is divided into two kinds: they are respectively to be connected and composed successively by flour mixer (1-1), spinning mixer (1-2), multi-functional shaping extruder (1-3), and described multi-functional shaping extruder (1-3) is to be made of the ripe extruding of last axle and lower shaft moulding extruding two parts.Shown in Figure 2, this multi-functional shaping extruder (1-3) is the multi-functional shaping extruder of starch based, it go up the ripe extruding of axle be by one or two horizontal parallel helical axis (being two parallel spiral axles among this figure) (1-3a), two outer tube disjunctors of outer tube (1-3b), described two horizontal parallel helical axis are arranged on every helical axis and communicate, outer tube places in the fuel tank (1-3c) and constitutes; Lower shaft moulding extruding is by the helical axis of one or two horizontal parallel (being two parallel spiral axles among the figure) (1-3d), have outer tube (1-3e), described two outer tubes not to communicate on every helical axis, outer tube places in the electric heating water tank (1-3f), and outer tube one end is equipped with head cavity (1-3g), the head cavity other end is equipped with sieve plate (1-3h) and constitutes; Ripe extruding is connected by three-way pipe (1-3v) with moulding extruding two parts.The gap of 3mm is arranged between the helical axis of this starch based make-up machine and the spiral central siphon, and helical axis only advances gelatinized corn starch, does not produce frictional heat.The oily temperature of make-up machine is transmitted to the gelatinized corn starch in the helical axis outer tube, makes its ripe gelatinization, and its temperature is about in the of 100 ℃, and what be applicable to four types of processing bean-noodle powder band bean sheet jelly is the product of raw material with starch.Because the temperature of the ripe gelatinization of starch is about in the of 100 ℃, thus can not process rice and flour series products such as rice noodles, fried rice noodles, spun gold face, up and down two helical axis (1-3a) and (1-3d) and spinning mixer (1-2) drive by buncher.Shown in Figure 3, it is a kind of multi-functional shaping extruder (1-3) of husked rice Noodles, and its ripe extruding of upward axle is by there being outer tube (1-3b) to be constituted on a flat spin axle (1-3a), the helical axis; The lower shaft extrusion modling be by a flat spin axle (1-3c), helical axis outer tube (1-3d), outer tube right-hand member head cavity (1-3e) is housed, the cavity other end is equipped with sieve plate (1-3h) and is constituted; Ripe extruding is pressed through three-way pipe (1-3g) with moulding and is connected.By spinning mixer (1-2) base feed.Spacing between the helical axis up and down of the multi-functional shaping extruder of this rice and flour class (1-3) and its outer tube that matches is 0.05mm, for closely cooperating, when helical axis rotates at a high speed and the outer tube wall friction produce high temperature, the height of its temperature is decided by the speed of helical axis rotation, generally can reach 150 ℃-220 ℃, and rice and flour class raw material just could ripe moulding in this temperature range.So it is the product of raw material with rice and wheat, corn, Buckwheat flour that this rice and flour class make-up machine can process rice noodles, fried rice noodles, spun gold face etc., helical axis and spinning mixer are by conventional motor-driven up and down.During assembling, the starch based make-up machine is placed on whole production line foremost with rice and flour class make-up machine is parallel side by side, and ground has the track can transposition.When needing production starch based product, the starch based make-up machine is placed on the corresponding position of whole production line, this moment, rice and flour class make-up machine then was placed in the next door, and two kinds of make-up machine positions on ground rail can exchange at any time, but realized the demand of producing starch class and eight kinds of products of rice and flour class two big classes.Shown in Figure 5, the described natural aging first time, household freezer 3 are made up of two parts, and top is the natural aging case, and it is made of casing (3-1), two layers of transport tape (3-2) of being provided with in casing; The lower part is a household freezer, and it constitutes by being provided with eight layers of transport tape (3-4) in casing (3-3) and the case, and wherein transport tape is driven by buncher, by peripheral hardware refrigeration compressor refrigeration, is provided with general cooling evaporimeter (not having expression among the figure) in the case; Discharge hole device at household freezer has roller press type detrainment device 4.Shown in Figure 4, described roller press type detrainment device is made up of two groups of roll-in tubes (4-1), (4-2), wherein every group of roll-in tube is to be parallel to each other and the motor (4-3) of roll-in tube at regular intervals and driven roller pressure cylinder constitutes by a pair of, and they all place on the frame of production line.Shown in Figure 6, described secondary natural aging, oven dry and cooler bin 6 are made up of three parts, and top is secondary natural aging case, by casing (6-1), be provided with four layers of transport tape (6-2) constitute in casing; The below of natural aging case is provided with hot air drying box, it by casing (6-3), in casing, be provided with five layers of transport tape (6-4) and constitute; Below drying baker, also be provided with the nature cooler bin, it by casing (6-6), in casing, be provided with two layers of transport tape (6-7) and constitute; Conveyer belt is driven by buncher.Side at secondary natural aging, oven dry and cooler bin is provided with bowl dress powder agglomates device 8, and it is the common apparatus that uses on the market.Its bowl box capacity is 100mm * 50mm or 80mm * 100mm.Drying baker is outside equipped with steam boiler or hot-blast stove, and radiator (not having expression among the figure) is arranged in the drying baker.Shown in Fig. 7,8, described polishing conveyer 7 be by up and down two symmetrical and ring-like transport tape (7-1), transport tapes operation in the same way place sprocket wheel (7-2) go up, up and down on the ring-like transport tape respectively uniformly device folder rod (7-3) is arranged, a section of facing mutually of two ring-like transport tapes is located to be provided with hairbrush roller (7-4) and is formed.Distance was 2-5 millimeter between wherein two ring-like transport tapes faced mutually.Every transport tape is to be made of two chains that have the ears or side handles of a utensil, the stainless steel rod that a diameter is 10mm is housed every 10 centimeters on the chain, by them bean vermicelli etc. is clipped to be fed forward; Four hairbrush rollers rotate at a high speed up and down simultaneously, and brush falls to be bonded at lip-deep dust of bean vermicelli and foreign material, and the power of folder rod chain links to each other with conveyer belt and synchronizes them, and four hairbrush rollers are driven by motor (7-5).

Make-up machine, roll-in tube, polishing machine etc. are to adopt stainless steel and common iron, use common tools such as machine tool, plate weldering electric drill to process; The diaphragm capsule of the stainless steel flat tube on switch board, computer, chain, the conveyer belt, cutter, compacting powder agglomates, stepping briquetting device, buncher, common electric machine, stepper motor, belt wheel, sprocket wheel etc. are directly bought on market; The assembly of manufacturing and the assembly that buys are assembled into one according to the drawing scene, just become a complete apparatus for production line.

The production line course of work: the processing of starch food products, shown in Figure 2, flour mixer (1-1) proportionally stirs into certain density living gelatinized corn starch with raw material, water and relevant secondary material, automatic ration enters in the spinning mixer (1-2) then, is squeezed in the ripe pressurizing unit of multi-functional formation machine (1-3) while living gelatinized corn starch stirs the living gelatinized corn starch spinning that concentration is bigger in the spinning mixer.By electric heater oil is heated to the required temperature of the ripe gelatinization of living gelatinized corn starch, heats the helical axis outer tube, make to advance the living gelatinized corn starch of operation to add thermal maturation ripe extrusion process that Here it is by the helical axis that rotates in the outer tube by the oil temperature.Helical axis is advanced to the gelatinized corn starch of ripe gelatinization in the shaping and squeezing device by threeway, and the helical axis in the moulding extruding will be expressed in the cavity of head after will advancing the gelatinized corn starch of the ripe gelatinization that comes to process.Be squeezed into bean vermicelli etc. by the gelatinized corn starch of head sieve plate after, finished extrusion modling gelatinization.The processing of rice and flour based food, shown in Figure 3, detailed process is processed with starch based, just the maturing temperature difference.The food such as bean vermicelli one of extrusion modling are gone out head delivered to first natural aging and household freezer by the first climbing conveyer belt 2, bean vermicelli or other products are fallen on the transport tape of first ageing oven operation a period of time automatically automatically, automatically fall on the transport tape of household freezer again after reaching the natural aging effect, products such as bean vermicelli move a period of time in household freezer, reach the effect (negative 8 degree are following) of deep colling Cheng Bing, export and enter roller press type detrainment device 4 by the household freezer conveyer belt then, roll-in tube (4-1), (4-2) drive from outside to inside running relatively by motor (4-3), the products such as bean vermicelli of deep colling Cheng Bing pass between two roll-in tubes, through twice roll-in, ice cube on the products such as adhering to bean vermicelli is all come off, reach products such as bean vermicelli and evacuate fully.Automatically fall again then on the second climbing conveyer belt 5, the product automatic transport such as bean vermicelli that the second climbing conveyer belt will have been evacuated fully drop on the natural aging transport tape of second natural aging, oven dry and cooler bin, products such as bean vermicelli move a period of time in the second natural aging case, reach the nature dehydration, just divide two processing route operations after the effect of natural aging.Article one, route is the production route of product such as processing vertical bar shaped bean vermicelli: promptly directly fall on the transport tape of drying baker automatically through the products such as bean vermicelli of the aging dehydration of secondary, at a certain temperature through after a while operation, reach the degree that drying can be packed, enter the cooler bin transport tape through after a while operation, enter the polishing conveyer after the cooling, remove all residues, the products such as bean vermicelli that polished are delivered in the edge of a knife of automatic shearing machine automatically, according to the packing Len req, control by meter electrical equipment of the time in electrical control cubicles and the console computer 9 or displacement meter electrical equipment, carry out the action of automatically continuous shearing, with the product sections of cutting into such as bean vermicelli of having polished with the vertical bar shaped of having dried, pack then.The second route is the processing route of processing bowl dress, powder agglomates such as packed, is not promptly directly delivered to drying baker through the products such as bean vermicelli of the dehydration of natural aging for the second time, but delivers in the compacting bowl dress powder agglomates device (on sale on the market) by conveyer belt.Products such as bean vermicelli are pressed into powder agglomates automatically continuously in compacting bowl dress powder agglomates device after, being arrived in the drying baker 6 by automatic transport, move a period of time under the uniform temperature of powder agglomates in drying baker, reach dry degree, automatically skid off drying baker and wander in the dish, adorn bowl then.

The speed of service of all conveyer belts of this production line all under switch board is controlled automatically, by the driving of buncher or buncher, reaches the synchronous effect of speed with multi-functional formation machine processing Extrusion Flow.The cryogenic temperature of the oil temperature of multi-functional formation machine, water temperature, household freezer, the bake out temperature of drying baker all are to carry out auto-control according to the temperature required boundary of processing under the control of switch board.

Claims

1, a kind of no adhesion freezing evacuation bean-noodle rice noodles and vertical bar bowl dress automatic assembly line, it by two kinds of shaped devices (1) respectively with first the climbing conveyer belt (2), natural aging for the first time and household freezer (3), the second climbing conveyer belt (5), natural aging for the second time, oven dry and cooler bin (6), bowl dress powder agglomates device (8) and cutter (10) connect to form successively, electrical control cubicles and console computer (9) place on the product line frame, wherein two kinds of shaped devices (1) are by flour mixer (1-1), spinning mixer (1-2), multi-functional shaping extruder (1-3) connects and composes successively, it is characterized in that being provided with roller press type detrainment device (4) between the household freezer (3) and the second climbing conveyer belt (5); Secondary aging with drying baker (6) and cutter (8) between be provided with polishing conveyer (7), described multi-functional shaping extruder (1-3) is to push two parts by ripe extruding of last axle and lower shaft moulding to constitute.

2, no adhesion freezing evacuation bean-noodle rice noodles according to claim 1 and vertical bar bowl dress automatic assembly line, the ripe extruding of upward axle that it is characterized in that multi-functional shaping extruder (1-3) is by one or two horizontal parallel helical axis (1-3a), outer tube (1-3b) is arranged on the every helical axis, two outer tube disjunctors of described two horizontal parallel helical axis also communicate, outer tube places in the fuel tank (1-3c) and constitutes, lower shaft moulding extruding is the helical axis (1-3d) by one or two horizontal parallel, outer tube (1-3e) is arranged on the every helical axis, described two outer tubes separately do not communicate separately, outer tube places in the electric heating water tank (1-3f), outer tube one end is equipped with head cavity (1-3g), the head cavity other end is equipped with sieve plate (1-3h) and constitutes, and ripe extruding is connected by three-way pipe (1-3v) with moulding extruding two parts.

3, no adhesion freezing evacuation bean-noodle rice noodles according to claim 1 and vertical bar bowl dress automatic assembly line, the ripe extruding of upward axle that it is characterized in that multi-functional shaping extruder (1-3) can be by there being outer tube (1-3b) to be constituted on a flat spin axle (1-3a), the helical axis, the lower shaft extrusion modling be by a flat spin axle (1-3c), helical axis outer tube (1-3d), outer tube one end head cavity (1-3e) is housed, the cavity other end is equipped with sieve plate (1-3h) and is constituted, ripe extruding is pushed two parts with moulding and is connected by three-way pipe (1-3g).

4, no adhesion freezing evacuation bean-noodle rice noodles according to claim 1 and vertical bar bowl dress automatic assembly line, it is characterized in that the described natural aging first time and household freezer (3) be made up of two parts, top is the natural aging case, and it is made of two to the four layers of transport tape (3-2) that are provided with in casing (3-1) and the casing; The lower part is a household freezer, and it constitutes by being provided with six to eight layers of transport tape (3-4) in casing (3-3) and the case.

5, no adhesion freezing evacuation bean-noodle rice noodles according to claim 1 and vertical bar bowl dress automatic assembly line, it is characterized in that roller press type detrainment device (4) is made up of two groups of roll-in tubes (4-1), (4-2), wherein every group of roll-in tube is to be parallel to each other and roll-in tube at regular intervals and drive motor (4-3) formation thereof by a pair of, and they place on the frame of production line.

6, no adhesion freezing evacuation bean-noodle rice noodles according to claim 1 and vertical bar bowl dress automatic assembly line, it is characterized in that secondary natural aging, oven dry and cooler bin (6) be made up of three parts, top is by being provided with the secondary natural aging case that three to five layers of transport tape (6-2) constitute in casing (6-1) and the casing; The below of natural aging case is provided with the hot air drying box that is made of four to the six layers of transport tape (6-4) in casing (6-3) and the casing; Be provided with the natural cooler bin that constitutes by casing (6-6) and the two layers of transport tape (6-7) in casing below the drying baker.

7, no adhesion freezing evacuation bean-noodle rice noodles according to claim 1 and vertical bar bowl dress automatic assembly line, it is characterized in that described polishing conveyer (7) is that a section of being provided with that folder rod (7-3) and two ring-like transport tapes face mutually on the ring-like transport tape respectively uniformly by two symmetrical and ring-like transport tapes (7-1) operation in the same way up and down, sprocket wheel (7-2), is up and down located to be provided with hairbrush roller (7-4) and constituted, distance was 2-5 millimeter between wherein two ring-like transport tapes faced mutually.

8, no adhesion freezing evacuation bean-noodle rice noodles according to claim 1 and vertical bar bowl dress automatic assembly line is characterized in that being provided with bowl dress powder agglomates device (8) in a side of secondary natural aging, oven dry and cooler bin (6).