A kind of supersonic welding line apparatus
Technical field
The utility model relates to and is applicable to that semiconductor, solid state device or its parts are used for the welding method or the equipment of the lead-in wire of conduction current, especially relate to a kind of supersonic welding line apparatus.
Background technology
Chip on circuit board PCB or substrate directly encapsulates (Chip on Board with integrated circuit die I C or LED bonding wire, be called for short COB), be widely used in such as consumer electronic information products such as computer, mobile phone, optics digital product, smart card, clock and watch, toys.Bonding wire is the basic technology of COB, needs to adopt supersonic welding line method and relevant device.Existing be specifically designed to the auto-ultrasonic bonding equipment that corresponding bonding pad on IC chip or LED and the pcb board is carried out bridge joint, comprise and be provided with transducer, wire clamp, tip, weldering arm and send the soldering tip that pulls line parts system, be provided with the optical mirror slip group of adjustable focus and the location image optical system of camera, the workbench that can move in the horizontal direction, be arranged on the turntable that can rotate in the horizontal direction on the workbench, and be arranged on the anchor clamps that are used for fixing lineman's part to be welded on the turntable.Described soldering tip system is positioned at the central authorities top of workbench, can move in vertical direction, and described image optical system also is positioned at the central authorities top of workbench.Described bonding wire workpiece is LED or IC chip and pcb board.Absorb the relative position of bonding wire workpiece in advance with image optical system by the location, through identification and Control work platform, turntable moves and rotate, and with compensating error, makes the solder joint of bonding wire workpiece on the anchor clamps confirm the position earlier, promptly accurately be positioned tip lower position, bonding wire then.For present turntable bonding equipment, the soldering tip system only has motion in vertical direction; In the location and after having calculated position of bonding wire, can only be that bonding wire is carried out in the below that workbench is moved horizontally to the soldering tip system usually, bonding wire speed is restricted.In addition, only after finishing bonding wire action, could detect the position of bonding wire and the quality of bonding wire, not only lose time, and can not monitor in real time and improve the bonding wire quality by image optical system.
Summary of the invention
Technical problem to be solved in the utility model is to overcome above-mentioned the deficiencies in the prior art, proposes a kind ofly can side weld line frontier inspection to survey, can monitor in real time and improve the bonding wire quality, can also improve the supersonic welding line apparatus of bonding wire speed.
Technical problem of the present utility model is solved like this:
This supersonic welding line apparatus, comprising can be in the soldering tip system that vertical direction moves, the image optical system that independently is provided with the soldering tip system, the horizontal direction travelling table, be arranged on the turntable that the horizontal direction on the workbench is rotated, and be arranged on anchor clamps on the turntable, described soldering tip system is positioned at the central authorities top of horizontal direction travelling table, described image optical system also is positioned at the central authorities top of workbench, described soldering tip system is provided with transducer, wire clamp, tip, the weldering arm pulls the line parts with sending, and described image optical system is provided with the optical mirror slip group and the camera of adjustable focus.This apparatus features is:
Described soldering tip system is the soldering tip system that can move in the horizontal direction;
Described image optical system is the detection image optical system that can move in vertical direction.
Micro-stepping plate drive motor and the micro-stepping motor that links to each other with the micro-stepping plate drive motor that described soldering tip system comprises be connected with microcontroller independently vertical separately, horizontal location transducer, microcontroller servoboard, is electrically connected with the microcontroller servoboard, and the ball screw that links with the micro-stepping motor.Described soldering tip system is by the position signalling of independently vertical, horizontal location sensor feedback separately, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, again by the micro-stepping plate drive motor according to this commands for controlling micro-stepping motor driven ball screw, make soldering tip system property along the line guide rail do back and forth vertically, move horizontally, the tip that drives in the soldering tip system moves to accurate welding position.
Described image optical system passes through the independently position signalling of perpendicular positioning sensor feedback, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, again by the micro-stepping plate drive motor according to this commands for controlling micro-stepping motor driven ball screw, make image optical system property along the line guide rail make reciprocal vertical moving, the drive image optical system detects the image of the intact bonding wire top point of firm weldering, revise the bonding wire parameter, improve the bonding wire quality.
Described workbench passes through separately the independently position signalling of horizontal location sensor feedback, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, again by the micro-stepping plate drive motor according to this commands for controlling micro-stepping motor driven ball screw, workbench property along the line guide rail is back and forth moved horizontally, drive workbench and be moved horizontally to accurate welding position.
Described turntable passes through the independently position signalling of corner alignment sensor feedback, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, be provided with the gear of angular contact ball bearing again according to this commands for controlling micro-stepping motor driven by the micro-stepping plate drive motor, make turntable do forward and reversely to horizontally rotate, drive on the turntable lineman's part to be welded in the anchor clamps to accurate welding position.
The described anchor clamps that are used to load and clamp lineman's part to be welded are standard type bonding wire anchor clamps, compressing tablet formula anchor clamps and vacuum fixture.
The contrast of supersonic welding line apparatus of the present utility model and existing supersonic welding line method can be surveyed by side weld line frontier inspection, can monitor in real time and improves the bonding wire quality, can also improve bonding wire speed.This supersonic welding line apparatus can be widely used in welding such as leads such as charactron, dot matrix plate, the soft encapsulation of integrated circuit, thick film integrated circuit, transistor semiconductor devices in the electronics and IT products such as computer, mobile phone, optics digital product, smart card, clock and watch, toy.
Description of drawings
Below the contrast accompanying drawing and in conjunction with embodiment the utility model is described in further detail.
Fig. 1 is the stereogram of the building block of supersonic welding line apparatus embodiment of the present utility model.
Fig. 2 is Fig. 1 embodiment relevant components configuration of components sketch under the bonding wire pattern that side weld line frontier inspection is surveyed.
Fig. 3 is Fig. 1 embodiment relevant components configuration of components sketch under the bonding wire pattern that improves bonding wire speed.
Embodiment
A kind of turntable type auto-ultrasonic bonding equipment
A kind of turntable type auto-ultrasonic bonding equipment as shown in Figure 1, 2, 3, comprise and be provided with transducer, wire clamp, tip, weldering arm and send the soldering tip system 2 of pulling the line parts, be provided with the optical mirror slip group of adjustable focus and the location image optical system 1 of camera, the workbench 6 that can move in the horizontal direction, be arranged on the turntable 5 that can rotate in the horizontal direction on the workbench 6, and be arranged on the anchor clamps that are used for fixing lineman's part 3 to be welded 4 on the turntable 5.Described soldering tip system 2 is positioned at the central authorities top of workbench 6, can move in vertical direction, can also move in the horizontal direction, and described image optical system 1 still detects use image optical system, also is positioned at above the central authorities of workbench 6, can move in vertical direction.
Described soldering tip system 2 is by the position signalling of independently vertical, horizontal location sensor feedback separately, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, again by the micro-stepping plate drive motor according to this commands for controlling micro-stepping motor driven ball screw, make soldering tip system 2 property guide rails along the line do back and forth vertically, move horizontally, the tip that drives in the soldering tip system 2 moves to accurate welding position.
Described image optical system 1 passes through the independently position signalling of perpendicular positioning sensor feedback, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, again by the micro-stepping plate drive motor according to this commands for controlling micro-stepping motor driven ball screw, make image optical system 1 property guide rail along the line make reciprocal vertical moving, the image that drives 1 pair of bonding wire top point that has just welded of image optical system detects, revise the bonding wire parameter, improve the bonding wire quality.
Described workbench 6 passes through separately the independently position signalling of horizontal location sensor feedback, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, again by the micro-stepping plate drive motor according to this commands for controlling micro-stepping motor driven ball screw, workbench 6 property guide rails along the line are back and forth moved horizontally, drive workbench 6 and be moved horizontally to accurate welding position.
Described turntable 5 passes through the independently position signalling of corner alignment sensor feedback, give the micro-stepping plate drive motor with action command by the microcontroller servoboard, be provided with the gear of angular contact ball bearing again according to this commands for controlling micro-stepping motor driven by the micro-stepping plate drive motor, make turntable 5 do forward and reversely to horizontally rotate, drive on the turntable 5 the lineman's part 3 to be welded in the anchor clamps to accurate welding position.
The described anchor clamps 4 that are used for fixing lineman's part 3 to be welded are standard type bonding wire anchor clamps, compressing tablet formula anchor clamps and vacuum fixture.
The bonding wire pattern that is used for can side weld line frontier inspection surveying has following steps successively:
Step 1 is initially to put to anticipate the position: lineman's part 3 to be welded is placed in the anchor clamps 4 on the turntable 5, moves in the horizontal direction soldering tip system 2, the tip of soldering tip is removed, treat bonding wire workpiece 3 by described image optical system 1 and position, and calculate position of bonding wire;
Step 2 is the top point of welding bonding wire: move in the horizontal direction soldering tip system 2, tip is moved to image optical system 1 below, simultaneously the top point of 3 one bonding wires of oriented lineman's part to be welded on the turntable 5 is moved to image optical system 1 below by workbench 6, move soldering tip system 2 in vertical direction and fall soldering tip, weld;
Step 3 is to remove tip to detect bonding wire top point: move soldering tip system 2 in vertical direction and go up soldering tip, move in the horizontal direction soldering tip system 2, tip is removed from the below of image optical system 1, and the distal point direction of tip to lineman's part 3 these bonding wires to be welded moved, image by 1 pair of bonding wire top point that has just welded of image optical system detects simultaneously, revise the bonding wire parameter, improve the bonding wire quality;
Step 4 is the distal point of welding bonding wire: after tip moves to directly over the distal point of lineman's part 3 these bonding wires to be welded, move soldering tip system 2 in vertical direction and fall soldering tip, the distal point of lineman's part 3 these bonding wires to be welded on the turntable 5 is welded, finish the welding of this bonding wire;
Repeat above-mentioned steps two, three, four successively.
The bonding wire pattern that is used for improving bonding wire speed has following steps successively:
Step 1, two, four with the above-mentioned step 1, two that is used for the bonding wire pattern can side weld line frontier inspection surveyed, four identical;
Step 3 is the distal point of mobile simultaneously tip and bonding wire: move soldering tip system 2 in vertical direction and go up soldering tip, move in the horizontal direction soldering tip system 2, tip is removed from the below of image optical system 1, and the distal point direction of tip to lineman's part 3 these bonding wires to be welded moved; The workbench 6 that relatively moves in the horizontal direction simultaneously moves the distal point of lineman's part 3 these bonding wires to be welded to the tip direction;
Repeat above-mentioned steps two, three, four successively.
Above-mentioned bonding wire is to be used to produce dither from the ultrasonic wave of supersonic generator through transducer, be delivered to tip by the luffing bar, when chopper formula tip vertical moving be positioned at it under lead-in wire and lineman's part 3 to be welded when contacting, under the effect of pressure, heating power and ultrasonic vibration, cause the lead-in wire and the metal covering of lineman's part 3 to be welded closely contact reach the combination of atomic distance, thereby will go between securely mechanical connection on lineman's part 3 to be welded.The method and apparatus of this embodiment can side weld line frontier inspection be surveyed, and can monitor in real time and improves the bonding wire quality, can also improve bonding wire speed about 20%.
Above content be in conjunction with concrete preferred implementation to further describing that the utility model is done, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field; under the prerequisite that does not break away from the utility model design; can also make some simple deduction or replace, all should be considered as belonging to the scope of patent protection that the utility model is determined by claims of being submitted to.