CN2795851Y - On-line automatic monitor for punching property of crystal oscillator case - Google Patents
On-line automatic monitor for punching property of crystal oscillator case Download PDFInfo
- Publication number
- CN2795851Y CN2795851Y CN 200520102093 CN200520102093U CN2795851Y CN 2795851 Y CN2795851 Y CN 2795851Y CN 200520102093 CN200520102093 CN 200520102093 CN 200520102093 U CN200520102093 U CN 200520102093U CN 2795851 Y CN2795851 Y CN 2795851Y
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- groove
- sampling
- trough
- crystal oscillator
- rear end
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Abstract
The utility model relates to an on-line automatic monitor for the punching properties of crystal oscillator casings, which comprises a product conveying trough, wherein the back of the which is provided with a downwards inclined sampling trough; the front end of the sampling trough in a sampling state is connected with the rear end of the product conveying trough; the rear end of the sampling trough in the sampling state is connected with the front end of a vibrating finishing trough; the rear end of the vibrating finishing trough is a horizontal trough; the side of the horizontal trough is provided with a mechanical hand which is used for grasping products; the side of the mechanical hand is distributed with a first image acquisition instrument and a rotary positioning table; the side of the rotary positioning table is distributed with a second image acquisition instrument. The utility model realizes automation control, and can regularly and continuously carry out product image acquisition by controlling the duration and the frequency the connection of a circuit controlling sampling trough, the product conveying trough and the vibrating finishing trough. Through image analysis, the utility model truly reflects out the attrition rate of a crystal oscillator casing.
Description
(1) technical field
The utility model relates to a kind of outer casing of crystal oscillator punching course quality online auto monitoring device that is used for.
(2) background technology
Outer casing of crystal oscillator adopts the sheet stamping moulding, cooperates with automatic charging device, can realize the punching course full-automation.In punching course, in fact only need the thin plate coiled strip is placed on the automatic charging device, all the other actions then can be finished automatically by machine, comprise the ejection of automatic feed, punching press and profiled member.The punching course full-automation can be saved a large amount of labours, raises labour productivity.
The punching press outer casing of crystal oscillator generally has long mission life, hundreds thousand of profiled members of punching press continuously, at it just often, the profiled member that stamps out generally is certified products, but when wearing and tearing or breakage appear in outer casing of crystal oscillator, the configuration of surface of the profiled member that stamps out can not reach the requirement of qualified profiled member.
Present outer casing of crystal oscillator automatic press formation system (comprising automatic charging device and automatic punching machine) is not owing to possess the pick-up unit of automatic detection profiled member configuration of surface, therefore, can not in time find the wearing and tearing or the damaged situation of the outer casing of crystal oscillator of punching press, after wearing and tearing or breakage take place in the outer casing of crystal oscillator of being everlasting, still work on, the result causes a large amount of waste products.Facts have proved, adopt manual method monitor the outer casing of crystal oscillator wearing and tearing or damage state based be irrational, the one, wearing and tearing or damaged concrete time (having great randomness) take place because can not determine outer casing of crystal oscillator, the 2nd, the personal monitoring will cause labor waste, make the robotization advantage of robotization stamping system can not get performance.
(3) summary of the invention
In order to overcome in the outer casing of crystal oscillator automatic press formation system prior art, surface of shaped parts quality and state of wear can not be realized the deficiency of online auto monitoring, and the utility model provides a kind of outer casing of crystal oscillator surface quality and state of wear automatic on-line pick-up unit based on computer vision technique.
The technical scheme in the invention for solving the technical problem is:
A kind of on-line automatic device for monitoring press quality of outer casing of crystal oscillator, comprise the product delivery chute, described product delivery chute back has downward-sloping sampling groove, the sampling front of the slot that is in sample states is connected with product delivery chute rear end, the sampling groove rear end that is in sample states is connected with vibration arrangement front of the slot, described vibration arrangement groove rear end is a level trough, the other mechanical arm that grasps product that is useful on of level trough of described vibration arrangement groove rear end, other first image capture instrument and the rotary locating stand of being furnished with of mechanical arm, the level trough of described vibration arrangement groove rear end, first image capture instrument and rotary locating stand are positioned at the extracting scope of described mechanical arm, other second image capture instrument that is furnished with of described rotary locating stand;
Described sampling groove below has and the hinged bracing frame of described sampling groove, and the electronic lifting body that is connected with described sampling groove, and described electronic lifting body is electrically connected with control circuit;
The base plate of vibration arrangement groove is provided with the groove that is used to hold product that vertically runs through described base plate, and the size of described groove and the size of product are complementary, and described vibration arrangement groove is connected with vibrator.
Further, described electronic lifting body is for the last electromagnet, the lower electromagnet that are separated from each other when not switching on and be placed in spring on the electromagnet, the described electromagnet of going up is connected with described sampling groove, described spring lower end and described lower electromagnet are affixed, a described lower electromagnet and a base are affixed, and described upper and lower electromagnet all is electrically connected with control circuit.
Perhaps: described electronic lifting body comprises solenoid valve, and described solenoid valve is electrically connected with control circuit.
Further again, have two side shields on the level trough of described vibration arrangement groove rear end, the width of the groove on the groove on the formed channel alignment vibra shoot of the two side shields base plate, the distance between described two side shields and vibra shoot base plate equates.
Further, two baffle plates of described product delivery chute are terminal for meeting the angled section to described sampling groove.
Principle of work of the present utility model is: control electronic lifting body by control circuit, drive rising of sampling groove or decline, thereby finish the butt joint of sampling groove and product delivery chute and vibration arrangement groove.Product arrives the level trough of vibration arrangement groove rear end after the completing place adjustment of vibration arrangement groove, grasp product by mechanical arm and finish the image capture work on upper and lower surface, and transferred product is finished the image capture work of side to the rotary locating stand then.
The beneficial effects of the utility model are: on-line automatic device for monitoring press quality of outer casing of crystal oscillator described in the utility model has been realized robotization control, duration and frequency by control circuit control sampling groove and product delivery chute and the linking of vibration arrangement groove, can clocklike continue to carry out the image acquisition work of product, reflect the degree of wear of outer casing of crystal oscillator by graphical analysis truly.
(4) description of drawings
Fig. 1 is each mechanism's connection diagram of the utility model.
Fig. 2 is electromagnet released state figure among the utility model embodiment one.
Fig. 3 is electromagnet adsorbed state figure among the utility model embodiment one.
Fig. 4 is the utility model vibration arrangement groove cross-sectional view.
(5) embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Embodiment one
With reference to Fig. 1,2,3,4, a kind of on-line automatic device for monitoring press quality of outer casing of crystal oscillator comprises product delivery chute 1, and product delivery chute 1 is connected with horizontal conveying belt 2, is provided with storage bin 3 below product delivery chute 1 end.
Has downward-sloping sampling groove 4 in the back of product delivery chute 1, the below of this sampling groove 4 is provided with last electromagnet 5, lower electromagnet 6 and the bracing frame 7 that is separated from each other when not switching on, bracing frame 7 is hinged with sampling groove 4, last electromagnet 5 is connected with sampling groove 4, described going up on the electromagnet 5 also is with spring 8, spring 8 lower ends and described lower electromagnet 6 are affixed, and a lower electromagnet 6 and a base 12 are affixed, and described upper and lower electromagnet all is electrically connected with control circuit.Upper and lower electromagnet and spring both can be arranged at the sampling groove 4 the front portion also can be arranged on the sampling groove 4 the rear portion, its principle of work is the same, more than, lower electromagnet and the spring rear portion that is positioned at sampling groove 4 is example: when upper and lower electromagnet energising, upper and lower electromagnet is attached together, sampling groove 4 front portions upwarp, upper and lower electromagnet is separated from each other during no power, sampling groove 4 anterior whereabouts, the deviser can be a sample states with going up position, top or whereabouts Position Design, promptly sample groove 4 and product delivery chute 1 linking state.Sampling groove 4 is when being in sample states, and the shell profiled member can slip into vibration arrangement groove 9 by the guiding of sampling groove 4, and when sampling groove 4 was in non-sample states, sampling groove 4 separated with product delivery chute 1, and the shell profiled member directly slips into storage bin 3.Sampling time can be set in control circuit, and for example every 1 minute once sampling, sample needed for 3 seconds by sampling groove 4, will make electromagnet every energising in 1 minute once so, and the energising duration was 3 seconds.
When sampling groove 4 is in sample states, product enters into sampling groove 4 from product delivery chute 1, enter into vibration arrangement groove 9 from sampling groove 4 again, the product space that has just entered vibration arrangement groove 9 is more random, but under the effect of vibrator 11, vibration arrangement groove 9 can produce vibration, the continuous base plate along vibration arrangement groove 9 of product meeting in vibration processes down moves and progresses in the groove 10, the size of groove 10 and the size of product are roughly suitable, product is constantly adjusted the position and is moved down under the effect of the base plate that constantly vibrates in groove 10, product is substantially no longer shifted one's position and stable moving down when being in the most stable position.Product enters the level trough that groove 9 rear ends are put in vibration in order from vibration arrangement groove 9 after adjusting the position, mechanical arm 13 picks up product from the level trough of vibration arrangement groove 9 rear ends, rotation moves to first image capture instrument, 14 places then, first image capture instrument 14 is at first finished the image acquisition work of product bottom surface, mechanical arm 13 turns over turnback then, and first image capture instrument 14 is finished the image acquisition work of product end face again.Mechanical arm 13 moves to rotary locating stand 15 tops afterwards, puts down product.Rotary locating stand 15 drives the samples rotation, finishes image acquisition work to the product side by second image capture instrument 16.By analysis, determine the wear extent of outer casing of crystal oscillator to the image that collects.
Embodiment two
With reference to Fig. 1,2,3,4, have two side shields on the level trough of vibration arrangement groove 9 rear ends, groove 10 on the formed channel alignment vibration of the two side shields arrangement trough floor, the distance between described two side shields equates with the width that the groove 10 on the trough floor is put in vibration in order.Such structure can be so that product enters the level trough of vibration arrangement groove 9 rear ends smoothly and is accurately located.All the other mechanisms are identical with embodiment one with embodiment.
Embodiment three
With reference to Fig. 1,2,3,4, two baffle plates of product delivery chute 1 are terminal for meeting the angled section to described sampling groove 4.Such structural design can avoid sampling two side shields and product delivery chute 1 of groove 4 bumps.All the other mechanisms are identical with embodiment two with embodiment.
Embodiment four
A kind of on-line automatic device for monitoring press quality of outer casing of crystal oscillator comprises the product delivery chute, and the product delivery chute is connected with horizontal conveying belt, is provided with the product storage bin below product delivery chute end.Have downward-sloping sampling groove in the back of product delivery chute, the below of sampling groove is provided with the solenoid valve that is connected with the groove of sampling, and solenoid valve is electrically connected with control circuit.Sampling time can be set in control circuit.All the other structures are identical with embodiment three with embodiment.
Claims (5)
1. on-line automatic device for monitoring press quality of outer casing of crystal oscillator, comprise the product delivery chute, it is characterized in that: described product delivery chute back has downward-sloping sampling groove, the sampling front of the slot that is in sample states is connected with product delivery chute rear end, the sampling groove rear end that is in sample states is connected with vibration arrangement front of the slot, described vibration arrangement groove rear end is a level trough, the other mechanical arm that grasps product that is useful on of level trough of described vibration arrangement groove rear end, other first image capture instrument and the rotary locating stand of being furnished with of mechanical arm, the level trough of described vibration arrangement groove rear end, first image capture instrument and rotary locating stand are positioned at the extracting scope of described mechanical arm, other second image capture instrument that is furnished with of described rotary locating stand;
Described sampling groove below has and the hinged bracing frame of described sampling groove, and the electronic lifting body that is connected with described sampling groove, and described electronic lifting body is electrically connected with control circuit;
The base plate of vibration arrangement groove is provided with the groove that is used to hold product that vertically runs through described base plate, and the size of described groove and the size of product are complementary, and described vibration arrangement groove is connected with vibrator.
2. press quality of outer casing of crystal oscillator pick-up unit as claimed in claim 1, it is characterized in that: described electronic lifting body is for the last electromagnet, the lower electromagnet that are separated from each other when not switching on and be placed in spring on the electromagnet, the described electromagnet of going up is connected with described sampling groove, described spring lower end and described lower electromagnet are affixed, a described lower electromagnet and a base are affixed, and described upper and lower electromagnet all is electrically connected with control circuit.
3. press quality of outer casing of crystal oscillator pick-up unit as claimed in claim 1 is characterized in that: described electronic lifting body comprises solenoid valve, and described solenoid valve is electrically connected with control circuit.
4. as the described press quality of outer casing of crystal oscillator pick-up unit of one of claim 1-3, it is characterized in that: have two side shields on the level trough of described vibration arrangement groove rear end, the width of the groove on the groove on the formed channel alignment vibra shoot of the two side shields base plate, the distance between described two side shields and vibra shoot base plate equates.
5. press quality of outer casing of crystal oscillator pick-up unit as claimed in claim 4 is characterized in that: two baffle plates of described product delivery chute are terminal for meeting the angled section to described sampling groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520102093 CN2795851Y (en) | 2005-05-10 | 2005-05-10 | On-line automatic monitor for punching property of crystal oscillator case |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520102093 CN2795851Y (en) | 2005-05-10 | 2005-05-10 | On-line automatic monitor for punching property of crystal oscillator case |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2795851Y true CN2795851Y (en) | 2006-07-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200520102093 Expired - Lifetime CN2795851Y (en) | 2005-05-10 | 2005-05-10 | On-line automatic monitor for punching property of crystal oscillator case |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2795851Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100403014C (en) * | 2005-05-10 | 2008-07-16 | 浙江工业大学 | On-line automatic device for monitoring press quality of outer casing of crystal oscillator |
-
2005
- 2005-05-10 CN CN 200520102093 patent/CN2795851Y/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100403014C (en) * | 2005-05-10 | 2008-07-16 | 浙江工业大学 | On-line automatic device for monitoring press quality of outer casing of crystal oscillator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20080716 |
|
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20080716 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |