CN2465926Y - Aerated concrete NC cutter - Google Patents

Aerated concrete NC cutter Download PDF

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Publication number
CN2465926Y
CN2465926Y CN 01217825 CN01217825U CN2465926Y CN 2465926 Y CN2465926 Y CN 2465926Y CN 01217825 CN01217825 CN 01217825 CN 01217825 U CN01217825 U CN 01217825U CN 2465926 Y CN2465926 Y CN 2465926Y
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China
Prior art keywords
cutting
air entrained
entrained concrete
perpendicular cuts
band saw
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Expired - Fee Related
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CN 01217825
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Chinese (zh)
Inventor
朱熙
吴建良
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Individual
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Individual
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Abstract

The utility model relates to an aerated concrete NC cutter, which comprises tracks, a trolley frame provided with wheels which moves on the tracks and a driving device of the trolley frame. The utility model is characterized in that a rotary disk mechanism used for placing the aerated concrete which needs to cut is arranged between the tracks, the trolley frame is provided with a horizontal cutting mechanism and a vertical cutting mechanism, the inner parts of the horizontal cutting mechanism and the vertical cutting mechanism are provided with cutting parts which can cut simultaneously at both sides, and the aerated concrete NC cutter is additionally provided with a control device which is connected with the mechanisms and the devices. The utility model has the advantages that the aerated concrete NC cutter can realize the cutting of any size from any direction, and the utility model has no requirement for the hardness of a green body during the cutting, does not need to turn over the green body in the process of cutting, and can not generate conditions of cracks, deformation, etc. of the inner part of the green body. The aerated concrete NC cutter is suitable for all present molds and production lines at home and abroad, and does not need any modification. The aerated concrete NC cutter has the advantages of easy manufacture and low cost.

Description

The air entrained concrete numerical control cutting machine
The utility model relates to building and building material technical field, is a kind of machinery of processing air entrained concrete, specifically, is a kind of air entrained concrete numerical control cutting machine.
Cutting is one of important procedure in the air entrained concrete production technology, also is the critical process that influences the product design quality.Present employed cutting method has hand cut and machine cuts two big classes, and hand cut is owing to consume man-hour many, cutting accuracy difference and just progressively substituted by machine cuts.Machine cuts all is to adopt steel wire to carry out forced or roll up pull-type cutting, and the resistance part when reducing cutting divides machinery also to adopt steel wire to do the Dragsaw type swing in cutting.Their common feature be cutting machine must be supporting a whole set of special-purpose auxiliary equipment and use specific mould, machining complexity, manufacturing cost height, the buildup in the easy to clean cutting process not causes and just causes the fault pilosity because of buildup after using a period of time.On product quality, be easy to generate and cut or the problem of quick-fried corner angle.Cutting hardness to base substrate requires height, the low yielding and fracture of hardness, the high easily fracture of wire of hardness.All cutting machines all need to change by artificial cloth silk again the position of cutting steel wire when changing the goods specification.
The purpose of this utility model provide a kind of can be implemented in any direction cutting arbitrary dimension, cutting the time to the base substrate that do not overturn in the hardness no requirement (NR) of base substrate, the cutting process, be fit to present existing mold both domestic and external and production line, machining easily, the air entrained concrete numerical control cutting machine of low cost of manufacture.
Technical solution of the present utility model is: a kind of air entrained concrete numerical control cutting machine, track is arranged, the trolley frame of Hang Zou band wheel in orbit, and trolley frame drive unit, it is characterized in that: between track, be equipped with for the rotating disk mechanism of placing the air entrained concrete that needs cutting, horizontal resection mechanism and perpendicular cuts mechanism are housed on the trolley frame to be formed, be equipped with in horizontal resection mechanism and the perpendicular cuts mechanism and can both sides participate in the cutting part that cuts simultaneously, other has control device to be connected with said mechanism and device.
The cutting part that energy both sides described in the utility model participate in cutting simultaneously adopts the cutting silk that is driven by dither, maybe can change the cutting band saw of saw blade two parallel edges spacings.The rotating disk mechanism for the air entrained concrete that place to need cutting that is equipped with between track comprises the round turntable of a half-twist, and round turntable is used for placing base plate.Can change the cutting belt saw of saw blade spacing, also comprise the saw blade tension controller of the drive unit that drives the band saw motion, the band saw distance driving means that changes band saw saw blade spacing and maintenance band saw tensile force.Horizontal resection mechanism and perpendicular cuts mechanism are contained in the energy that is positioned on the trolley frame respectively up and down on the horizontal resection frame and perpendicular cuts frame of linear movement.Also comprise horizontal resection lifting motor, horizontal resection lifting decelerator and the horizontal resection lift winch, the horizontal resection directive wheel that are positioned on the trolley frame in the horizontal resection mechanism.Also comprise perpendicular cuts lifting motor, perpendicular cuts lifting decelerator and the perpendicular cuts lift winch, the perpendicular cuts directive wheel that are positioned on the trolley frame in the perpendicular cuts mechanism.Can change comprise in the band saw distance driving means in the cutting belt saw of saw blade spacing band saw apart from drive motors, band saw apart from driving decelerator, band saw apart from driving screw mandrel.Certainly, under suitable situation, also can adopt other suitable version.
The utility model has the advantages that: can use advanced micro computer digital control technology, band saw sawing and the complex art that on the cutting steel wire, adds dither, fundamentally solve the existing problem of existing cutting machine.Do not need artificial pre-cloth silk, the keyboard that can use a computer can change cut lengths.Can realize six cuttings, cut arbitrary dimension in any direction.Hardness no requirement (NR) to base substrate during cutting can be cut the base substrate of any hardness.The base substrate that do not overturn in the cutting process, and can under the high rigidity condition, cut.So can not produce the quality that situations such as base substrate underbead crack, distortion influence product.Do not need special attached facility, be fit at present all mould and production lines both at home and abroad, need not do any change.Machining is easy, low cost of manufacture.
Below in conjunction with drawings and Examples the utility model is further described:
Fig. 1 is the structural representation of a kind of air entrained concrete numerical control cutting machine of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1.
Fig. 1, Fig. 2, Fig. 3 have described an embodiment of the present utility model jointly.In this embodiment, track 1 is arranged, the trolley frame 3 of the band wheel 2 of walking on track 1, and trolley frame drive unit 4, between track 1, be equipped with for the rotating disk mechanism of placing the air entrained concrete 5 that needs cutting, horizontal resection mechanism and perpendicular cuts mechanism are housed on the trolley frame 3 form, be equipped with in horizontal resection mechanism and the perpendicular cuts mechanism and can both sides participate in the cutting part that cuts simultaneously, other has control device to be connected with said mechanism and device.The cutting part that described energy both sides participate in cutting simultaneously adopts the cutting silk 7 that is driven by dither 6, maybe can change the cutting band saw 8 of saw blade two parallel edges spacings.The rotating disk mechanism for the air entrained concrete 5 that place to need cutting that is equipped with between track 1 comprises the round turntable 9 of a half-twist, and round turntable is for placing base plate 10 usefulness.Can change the cutting belt saw of saw blade spacing, also comprise the saw blade tension controller 13 of the drive unit that drives the band saw motion, the band saw distance driving means that changes band saw saw blade spacing and maintenance band saw tensile force.Horizontal resection mechanism and perpendicular cuts mechanism are contained in the energy that is positioned on the trolley frame respectively up and down on the horizontal resection frame 14 and perpendicular cuts frame 15 of linear movement.Also comprise horizontal resection lifting motor 16, horizontal resection lifting decelerator 17 and the horizontal resection lift winch 18, the horizontal resection directive wheel 19 that are positioned on the trolley frame 3 in the horizontal resection mechanism.Also comprise perpendicular cuts lifting motor 20, perpendicular cuts lifting decelerator 21 and the perpendicular cuts lift winch 22, the perpendicular cuts directive wheel 23 that are positioned on the trolley frame 3 in the perpendicular cuts mechanism.Can change comprise in the band saw distance driving means in the cutting belt saw of saw blade spacing band saw apart from drive motors 24, band saw apart from driving decelerator 25, band saw apart from driving screw mandrel 26.
When adopting the numerical control form, it also has the encoder of measuring all moving component current locations, electric controller, the micro computer that carries out process control and the auxiliary equipment etc. of driving mechanism motion.
Below we illustrate the operation principle of this cutting machine with the real process of cutting a mould:
One, use the base substrate behind framed that driving will take off to hang on the rotating disk length direction of base substrate and parallel track together with base plate.
Two, under the control of micro computer, adjust the saw blade distance and be the integral multiple of crosscut size by predetermined cut lengths.The horizontal resection frame moves downward cutting position simultaneously.
Three, dolly begins horizontal resection to the motion of base substrate direction when the horizontal resection silk enters base substrate under the control of micro computer.This process continues up to the horizontal resection silk and leaves till the base substrate.Dolly cuts the silk vibration in order to finish in this process, stops the vibration of horizontal resection silk during dolly stops to walk.
Four, under the control of micro computer when carriage walking during to first cutting position, stop carriage walking.The perpendicular cuts frame moves downward, and the band saw drive unit is started working when saw blade arrives base substrate, and progressively accelerates to default speed.Two limits of band saw begin to go back the horizontal perpendicular cuts of body simultaneously.
Five, under the control of micro computer when saw blade arrives base plate, stop to move downward of perpendicular cuts frame.Lower the speed of band saw drive unit, the perpendicular cuts frame moves upward and withdraws from base substrate simultaneously.
Six, after band saw withdraws from base substrate, stop the motion of band saw and perpendicular cuts frame.Dolly begins walking under the control of micro computer, when walking next cutting position, stops carriage walking.The repeated vertical cutting process.
Seven, repeat carriage walking and perpendicular cuts till finish all horizontal perpendicular cuts.
Eight, the horizontal resection frame moves upward to non-cutting position.Rotating disk revolves and turn 90 degrees simultaneously.
Nine, under the control of micro computer, adjust the saw blade distance and be the integral multiple of rip cutting size by predetermined cut lengths.
Ten, dolly is in the opposite direction to base substrate walking, under the control of micro computer when carriage walking during to first cutting position, stop carriage walking.The perpendicular cuts frame moves downward, and the band saw drive unit is started working when saw blade arrives base substrate, and progressively accelerates to default speed.The vertical cut of vertically taking advantage of that two limits of band saw begin base substrate simultaneously cuts.
11, under the control of micro computer when saw blade arrives base plate, stop to move downward of perpendicular cuts frame.Lower the speed of band saw drive unit, the perpendicular cuts frame moves upward and withdraws from base substrate simultaneously.
12, after band saw withdraws from base substrate, stop the motion of band saw and perpendicular cuts frame.Dolly begins walking under the control of micro computer, when walking next cutting position, stops carriage walking.The repeated vertical cutting process.
13, repeat carriage walking and perpendicular cuts till finish all vertical perpendicular cuts.
14, rotating disk revolves and turn 90 degrees, and recovers initial disk position.
15, the base substrate that uses driving that cutting is finished hangs cutting machine together with base plate.

Claims (8)

1, a kind of air entrained concrete numerical control cutting machine, track is arranged, the trolley frame of Hang Zou band wheel in orbit, and trolley frame drive unit, it is characterized in that: between track, be equipped with for the rotating disk mechanism of placing the air entrained concrete that needs cutting, horizontal resection mechanism and perpendicular cuts mechanism are housed on the trolley frame form, be equipped with in horizontal resection mechanism and the perpendicular cuts mechanism and can both sides participate in the cutting part that cuts simultaneously, other has control device to be connected with said mechanism and device.
2, air entrained concrete numerical control cutting machine according to claim 1 is characterized in that: the cutting part that the energy both sides participate in cutting simultaneously adopts the cutting silk that is driven by dither, maybe can change the cutting band saw of saw blade two parallel edges spacings.
3, air entrained concrete numerical control cutting machine according to claim 1 and 2 is characterized in that: the rotating disk mechanism that between track, is equipped with for the air entrained concrete that place to need cutting, comprise the round turntable of a half-twist, and round turntable is used for placing base plate.
4, air entrained concrete numerical control cutting machine according to claim 3, it is characterized in that: can change the cutting belt saw of saw blade spacing, also comprise the saw blade tension controller of the drive unit that drives the band saw motion, the band saw distance driving means that changes band saw saw blade spacing and maintenance band saw tensile force.
5, air entrained concrete numerical control cutting machine according to claim 1 and 2 is characterized in that: horizontal resection mechanism and perpendicular cuts mechanism are contained in the energy that is positioned on the trolley frame respectively up and down on the horizontal resection frame and perpendicular cuts frame of linear movement.
6, air entrained concrete numerical control cutting machine according to claim 1 and 2 is characterized in that: also comprise horizontal resection lifting motor, horizontal resection lifting decelerator and the horizontal resection lift winch, the horizontal resection directive wheel that are positioned on the trolley frame in the horizontal resection mechanism.
7, air entrained concrete numerical control cutting machine according to claim 1 and 2 is characterized in that: also comprise perpendicular cuts lifting motor, perpendicular cuts lifting decelerator and the perpendicular cuts lift winch, the perpendicular cuts directive wheel that are positioned on the trolley frame in the perpendicular cuts mechanism.
8, air entrained concrete numerical control cutting machine according to claim 4 is characterized in that: can change comprise in the band saw distance driving means in the cutting belt saw of saw blade spacing band saw apart from drive motors, band saw apart from driving decelerator, band saw apart from driving screw mandrel.
CN 01217825 2001-03-08 2001-03-08 Aerated concrete NC cutter Expired - Fee Related CN2465926Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 01217825 CN2465926Y (en) 2001-03-08 2001-03-08 Aerated concrete NC cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 01217825 CN2465926Y (en) 2001-03-08 2001-03-08 Aerated concrete NC cutter

Publications (1)

Publication Number Publication Date
CN2465926Y true CN2465926Y (en) 2001-12-19

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CN 01217825 Expired - Fee Related CN2465926Y (en) 2001-03-08 2001-03-08 Aerated concrete NC cutter

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CN (1) CN2465926Y (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101347965B (en) * 2008-09-03 2011-08-17 武汉建工股份有限公司 Method for cutting air-entrained concrete building blocks and cutter
CN102390080A (en) * 2011-10-18 2012-03-28 黄炳福 Foam concrete block cutting production line
CN104960099A (en) * 2015-07-06 2015-10-07 东岳机械集团有限公司 Integrated plate grooving equipment for aerated concrete block production
CN103878872B (en) * 2014-04-14 2016-01-06 江苏安盛科技有限公司 Adobe base face topping machanism
CN105856438A (en) * 2016-05-27 2016-08-17 浙江大学 Concrete cutting machine and method thereof
CN107234717A (en) * 2017-08-02 2017-10-10 芜湖富创新型建材有限公司 A kind of dual cutter device of aerated blocks
CN108673765A (en) * 2018-08-01 2018-10-19 东莞市保源建材有限公司 A kind of aerated concrete NC cutter
CN109159266A (en) * 2018-05-30 2019-01-08 广东知识城运营服务有限公司 A kind of aerated concrete equipment overturning platform capable automatically removing green brick waste

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101347965B (en) * 2008-09-03 2011-08-17 武汉建工股份有限公司 Method for cutting air-entrained concrete building blocks and cutter
CN102390080A (en) * 2011-10-18 2012-03-28 黄炳福 Foam concrete block cutting production line
CN102390080B (en) * 2011-10-18 2013-07-24 黄炳福 Foam concrete block cutting production line
CN103878872B (en) * 2014-04-14 2016-01-06 江苏安盛科技有限公司 Adobe base face topping machanism
CN104960099A (en) * 2015-07-06 2015-10-07 东岳机械集团有限公司 Integrated plate grooving equipment for aerated concrete block production
CN104960099B (en) * 2015-07-06 2016-08-24 东岳机械集团有限公司 A kind of production air-entrained concrete building block integral type cutting groove on sheet equipment
CN105856438A (en) * 2016-05-27 2016-08-17 浙江大学 Concrete cutting machine and method thereof
CN105856438B (en) * 2016-05-27 2017-10-31 浙江大学 Concrete cutting machine and its method
CN107234717A (en) * 2017-08-02 2017-10-10 芜湖富创新型建材有限公司 A kind of dual cutter device of aerated blocks
CN107234717B (en) * 2017-08-02 2019-09-03 芜湖富创新型建材有限公司 A kind of dual cutter device of aerated blocks
CN109159266A (en) * 2018-05-30 2019-01-08 广东知识城运营服务有限公司 A kind of aerated concrete equipment overturning platform capable automatically removing green brick waste
CN108673765A (en) * 2018-08-01 2018-10-19 东莞市保源建材有限公司 A kind of aerated concrete NC cutter

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