CN212352484U - Efficient and stable stone cutting equipment - Google Patents
Efficient and stable stone cutting equipment Download PDFInfo
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- CN212352484U CN212352484U CN202021624352.1U CN202021624352U CN212352484U CN 212352484 U CN212352484 U CN 212352484U CN 202021624352 U CN202021624352 U CN 202021624352U CN 212352484 U CN212352484 U CN 212352484U
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- 239000004575 stone Substances 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 230000033001 locomotion Effects 0.000 claims abstract description 51
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000003028 elevating effect Effects 0.000 claims abstract 4
- 238000004804 winding Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 230000006978 adaptation Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a high-efficient stable form stone material cutting equipment, including cutting mechanism, support, workstation and the multiaxis formula telecontrol equipment that drives the motion of cutting mechanism, two support frames of parallel arrangement around the support includes, the border lower extreme of two support frames is two longitudinal motion mechanism, and two longitudinal motion mechanism have erect in the direction that is horizontal plane vertically with the support frame, and two longitudinal motion mechanism pass through lead screw transmission and drive the support frame and indulge rail direction motion along the Y axle, two the centre department of support frame is fixed with elevating system, and elevating system makes its lower extreme even cutting mechanism that has along can be along Z axle up-and-down reciprocating motion through hydraulic lift drive, is equipped with transverse motion mechanism on the workstation, and transverse motion mechanism passes through the rope device of leading and drags the rope device, drives the X axle back and forth movement of workstation car along the platform. The utility model discloses a PCL numerical control system carries out digital control to multiaxis formula telecontrol equipment, effectively improves cutting precision and equipment stability, realizes production efficiency's promotion.
Description
Technical Field
The utility model relates to a stone material cutting technical field, concretely relates to high-efficient stable form stone material cutting equipment.
Background
In mechanical equipment in various fields, it is common to realize related operations through movement in multidimensional directions, wherein stability and accuracy in the movement process are critical. For example, in the existing stone cutting equipment, the saw blade needs to do three-dimensional actions of lifting, translation and rotation, the stability of each three-dimensional weft action is very critical, and the existing stone cutting equipment has weak defects in the control of the rotation and the stable lifting of the saw blade. In the aspect of the control of the rotation action, besides the stable consideration of the structure, the existing stone cutting equipment has the problems of complex structure, inconvenient assembly, complex replacement of saw blades, inaccurate assembly and positioning and the like. In the aspect of lifting action control, the problems of poor adaptability, easy abrasion, generation of gaps, shaking and the like can be caused, and the problems can finally influence the cutting quality of the cutting machine and influence the working efficiency and the production benefit; but also reduces the service life of the machine and increases the maintenance cost of the equipment.
Disclosure of Invention
An object of the utility model is to solve prior art's defect, provide a high-efficient stable form stone material cutting equipment, this cutting equipment adopts multiaxis formula telecontrol equipment and two guide rail hydraulic lifting system, effectively improves the stability of the precision of cutting and equipment to reach the purpose that improves production efficiency.
In order to realize the aim, the utility model provides a high-efficiency stable stone cutting device, which comprises a cutting mechanism, a bracket, a workbench and a multi-shaft type movement mechanism driving the cutting mechanism to move, the bracket comprises two supporting frames which are arranged in parallel in the front and the back, the lower ends of the edges of the two supporting frames, two longitudinal movement mechanisms are erected in the direction vertical to the horizontal plane of the support frame, the two longitudinal movement mechanisms drive the support frame to move along the Y-axis longitudinal rail direction through a screw rod transmission device, a lifting mechanism is fixed in the middle of the two support frames, the lifting mechanism drives the cutting mechanism connected with the lower end of the lifting mechanism to reciprocate up and down along the Z axis through hydraulic lifting, the transverse moving mechanism drives the working trolley to move back and forth along the X axis of the trolley guide rail through the rope guiding device and the rope dragging device.
Further, screw rod transmission includes power component, lead screw motor and slider, the lead screw is the fixed limit roof beam of placing in vertical motion is equipped with of level, lead screw motor drive lead screw rotates, power component's transmission nut is worn outward to the lead screw, the transmission nut outside is equipped with fixedly the slider, the slider with Y axle vertical rail looks adaptation.
Furthermore, the outer end of the sliding block is fixedly connected in the waterproof seat through a bolt, and the upper end of the waterproof seat is fixedly connected with the lower ends of the edges of the two support frames.
Furthermore, the waterproof seat is of a double-layer middle hollow shape, penetrates through the middle hollow position of the waterproof seat, and is provided with a covering plate capable of covering the upper end face of the side beam of the longitudinal movement mechanism. Waterproof seat reaches and runs through the apron design of crossing in the middle of the waterproof seat, can effectively play the effect to the interior longitudinal movement mechanism protection of boundary beam, especially can prevent to cut the stone material in-process, and the problem of water droplet spatters the interior screw rod motor of boundary beam to avoid mechanical failure.
Furthermore, the lifting mechanism is designed to be a double-upright hydraulic lifting mechanism and comprises a lifting oil cylinder, a main motor, an upper connecting plate, a lower connecting plate, fixing pieces, lifting sliding plates and lifting sliding blocks, the four lifting sliding blocks are arranged on the outer side of the supporting frame through the fixing pieces, the two lifting sliding plates are respectively matched with the lifting sliding blocks, the upper end of the lifting slide plate is connected with the upper connecting plate, the lower end of the lifting slide plate is connected with the lower connecting plate, the two lifting slide plates are parallel to each other and the upper and lower connecting plates form a stable structure with four corners, the main motor is fixed on the upper connecting plate through a fixed seat, the cutting mechanism is driven to operate by the main motor belt pulley, the lifting oil cylinder is connected with the upper connecting plate and the lower connecting plate by a piston rod, under the action of the hydraulic station, the lifting and contracting movement of the lifting oil cylinder drives the integral structure of the upper and lower connecting plates and the two lifting sliding plates to reciprocate up and down in the Z-axis direction.
Further, the working trolley is set to be double-trolley doubling, a winding and unwinding wheel and a trolley motor are arranged in the rope guiding device and the rope dragging device, the winding and unwinding wheel is connected with the working trolley through a chain, and the trolley motor drives the winding and unwinding wheel to rotate through driving, so that the working trolley is driven to move back and forth in the X-axis direction of the trolley guide rail.
Furthermore, the PCL numerical control cutting machine further comprises a control device, and the control device can carry out digital control on the cutting mechanism and the multi-axis type movement device through the PCL numerical control system.
The utility model has the advantages that: (1) the utility model adopts the PLC controller, after the programming of the related technical personnel, the accurate movement of the cutting mechanism along the X, Y, Z shaft can be realized through the multi-shaft type motion mechanism, the automation degree is high, and the processing efficiency is greatly improved; (2) the utility model adopts the double transverse movement mechanism and the double longitudinal movement mechanism, namely the slicing mode of double guide rails, effectively improves the slicing stability, and improves the operation accuracy and simultaneously ensures the safety performance better; (3) the utility model discloses a stable structure is constituted to two lift slides and upper and lower yoke plate, is favorable to the mechanical stability that improve equipment adds man-hour.
Drawings
FIG. 1 is a schematic view of the overall structure of an efficient and stable stone cutting device according to the present invention;
FIG. 2 is a schematic view of a multi-axis motion mechanism of the efficient and stable stone cutting equipment of the present invention;
description of reference numerals: 1. a support frame; 2. a lifting mechanism; 21. a main motor; 22. a main motor pulley; 23. a lift cylinder; 24. an upper yoke plate; 25. a fixing member; 26. a lifting slide plate 27 and a lower connecting plate; 28. a lifting slide block; 29. a piston rod; 3. a longitudinal movement mechanism; 31. a boundary beam; 32. a screw rod; 33. a drive nut; 34. a slider; 35. a waterproof seat; 36. a Y-axis longitudinal rail; 37. a cover plate; 4. a work table; 41. a working trolley; 42. a rope guide; 43. a tow rope device; 44. a trolley guide rail; 5. a cutting mechanism; 51. a main spindle box; 6. a base.
Detailed Description
The present invention will be further described with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1 to 2, an efficient and stable stone cutting device comprises a cutting mechanism 5, a support, a worktable 4 and a multi-axis movement mechanism for driving the cutting mechanism 5 to move, the bracket comprises two supporting frames 1 which are arranged in parallel front and back, the lower ends of the edges of the two supporting frames 1, two longitudinal movement mechanisms 3 are erected in the direction vertical to the horizontal plane of the support frame 1, the two longitudinal movement mechanisms 3 drive the support frame 1 to move along the direction of a Y-axis longitudinal rail 36 through a lead screw transmission device, a lifting mechanism 2 is fixed in the middle of the two support frames 1, the lifting mechanism 2 drives the cutting mechanism 5 connected with the lower end of the lifting mechanism to reciprocate up and down along the Z axis through hydraulic lifting, the workbench 4 is provided with a transverse movement mechanism, and the transverse movement mechanism drives the workbench 41 to move back and forth along the X axis of the workbench guide rail 44 through the rope guide device 42 and the rope dragging device 43.
Screw drive includes power component, lead screw 32, lead screw motor and slider 34, lead screw 32 is the fixed boundary beam 31 of placing in longitudinal movement mechanism 3 is equipped with of level, lead screw motor drive transmission lead screw 32 rotates, power component's transmission nut 33 is worn outward to lead screw 32, the transmission nut 33 outside is equipped with fixedly slider 34, slider 34 with the Y axle indulge rail 36 looks adaptation.
The outer end of the sliding block 34 is fixedly connected in the waterproof seat 35 through a bolt, and the upper end of the waterproof seat 35 is fixedly connected with the lower ends of the edges of the two support frames 1.
The waterproof seat 35 is designed to be a double-layer hollow shape, penetrates through the hollow position of the middle of the waterproof seat, and is provided with a covering plate 37 capable of covering the upper end surface of the boundary beam 31 of the longitudinal movement mechanism 3.
The lifting mechanism 2 is a double-column hydraulic lifting and comprises a lifting oil cylinder 23, a main motor 21, an upper connecting plate 24, a lower connecting plate 27, fixing pieces 25, lifting sliding plates 26 and lifting sliding blocks 28, the four lifting sliding blocks 28 are arranged on the outer side of the support frame 1 through the fixing pieces 25, the two lifting sliding plates 26 are respectively matched with the lifting sliding blocks 28, the upper end of the lifting slide plate 26 is connected with the upper connecting plate 24, the lower end is connected with the lower connecting plate 27, the two lifting slide plates 26 are parallel to each other and form a stable structure with four corners together with the upper and lower connecting plates, the main motor 21 is fixed on the upper connecting plate 24 through a fixed seat, the cutting mechanism 5 is driven to operate by the main motor belt pulley 22, the lifting oil cylinder 23 is connected with the upper connecting plate 24 and the lower connecting plate 27 by the arranged piston rod 29, under the action of the hydraulic station, the lifting and contracting movement of the lifting oil cylinder 23 drives the integral structure of the upper and lower connecting plates and the two lifting sliding plates 26 to reciprocate up and down in the Z-axis direction.
The working trolley 41 is designed to be double-trolley doubling, the rope guiding device 42 and the rope dragging device 43 are both internally provided with a winding and unwinding wheel and a trolley motor, the winding and unwinding wheel is connected with the working trolley 41 through a chain, and the trolley motor drives the winding and unwinding wheel to rotate so as to drive the working trolley 41 to move back and forth in the X-axis direction of the trolley guide rail 44.
The PCL numerical control cutting machine further comprises a control device, and the control device can carry out digital control on the cutting mechanism 5 and the multi-axis type movement device through the PCL numerical control system.
In actual application, two boundary beam 31 accessible bolt fastening of longitudinal movement mechanism 3 are on being equipped with base 6, and the available reinforced concrete of base 6 is pour, and cutting mechanism 5 links with the main motor pulley 22 of main motor 21 through the main shaft of headstock 51 mutually, the utility model discloses a stone material cutting equipment's theory of operation and cutting method include as follows:
firstly, the stone is flatly placed on a working trolley 41 of the working table 4, the working trolley 41 does X-axis transverse movement along a trolley guide rail 44 under the traction of chains of a rope guide device 42 and a rope dragging device 43 through a control device starting button, the number of revolutions of the working trolley is controlled through an encoder core at the shaft end of a trolley motor, and the movement distance of a transverse movement mechanism can be accurately controlled.
Secondly, the longitudinal movement mechanism 3 is driven by a screw rod motor through a screw rod transmission device, a transmission nut 33 of the power assembly moves along the direction of a screw rod 32 through rotation, so that a sliding block 34 fixed with the power assembly is driven, and the sliding block 34 drives the lifting mechanism 2 to move longitudinally along a Y-axis longitudinal rail 36 arranged in the edge beam 31.
Thirdly, the lifting cylinder 23 is filled with hydraulic oil, and the piston rod 29 of the lifting cylinder descends to a specified stroke position, so that the upper connecting plate 24 descends for a certain distance, and the lower connecting plate 27 also descends for the same stroke distance to promote the lifting mechanism 2 to move for a certain distance on the Z axis; the main motor 21 is started, the main motor belt pulley 22 rotates to drive the main shaft of the main shaft box 51 of the cutting mechanism 5, and the cutting disc fixed at the other end of the main shaft rotates along with the main shaft to cut and process stone.
And fourthly, after the cutting quantity of the stone is finished, automatically cutting the stone, automatically stopping all the mechanisms, and taking down the stone from the workbench 4.
Finally, it should be noted that: it should be understood that the above examples are only for clearly illustrating the present invention and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious changes and modifications may be made without departing from the scope of the present invention.
Claims (7)
1. The utility model provides a high-efficient stable form stone material cutting equipment, includes cutting mechanism, support, workstation and drives the multiaxis formula telecontrol equipment of cutting mechanism motion, a serial communication port, two of front and back parallel arrangement are drawn together to the support two support frames, two the border lower extreme of support frame is two longitudinal motion mechanism, two erect in the direction that is horizontal plane vertically with the support frame longitudinal motion mechanism drives the support frame through lead screw transmission and indulges rail direction motion along the Y axle, two the centre department of support frame is fixed with elevating system, elevating system makes its lower extreme even have cutting mechanism can be along Z axle up-and-down reciprocating motion through hydraulic pressure lift drive, be equipped with transverse motion mechanism on the workstation, transverse motion mechanism drives the X axle reciprocating motion of workstation car along the platform truck guide rail through leading the rope device and dragging the rope device.
2. The efficient and stable stone cutting device as claimed in claim 1, wherein the lead screw transmission device comprises a power assembly, a lead screw motor and a slide block, the lead screw is horizontally and fixedly disposed in a side beam of the longitudinal movement mechanism, the lead screw motor drives the lead screw to rotate, the lead screw penetrates through a transmission nut of the power assembly, the slide block is fixedly disposed on the outer side of the transmission nut, and the slide block is matched with the Y-axis longitudinal rail.
3. An efficient and stable stone cutting device as claimed in claim 2, wherein the outer ends of said sliding blocks are fixedly connected in a waterproof seat by bolts, and the upper end of said waterproof seat is fixedly connected with the lower ends of the edges of said two supporting frames.
4. An efficient and stable stone cutting device as claimed in claim 3, wherein said waterproof seat is formed as a double-layer hollow center, and a covering plate is provided to cover the upper end surface of the side beam of the longitudinal movement mechanism, passing through the hollow center.
5. A high efficiency stable stone cutting apparatus according to claim 1, the lifting mechanism is designed to be hydraulically lifted by double upright posts and comprises a lifting oil cylinder, a main motor, an upper yoke plate, a lower yoke plate, fixing pieces, lifting sliding plates and lifting sliding blocks, the four lifting sliding blocks are arranged on the outer side of the supporting frame through the fixing pieces, the two lifting sliding plates are respectively matched with the lifting sliding blocks, the upper end of the lifting slide plate is connected with the upper connecting plate, the lower end of the lifting slide plate is connected with the lower connecting plate, the two lifting slide plates are parallel to each other and the upper and lower connecting plates form a stable structure with four corners, the main motor is fixed on the upper connecting plate through a fixed seat, the cutting mechanism is driven to operate by the main motor belt pulley, the lifting oil cylinder is connected with the upper connecting plate and the lower connecting plate by a piston rod, under the action of the hydraulic station, the lifting and contracting movement of the lifting oil cylinder drives the integral structure of the upper and lower connecting plates and the two lifting sliding plates to reciprocate up and down in the Z-axis direction.
6. The efficient and stable stone cutting device according to claim 1, wherein the working trolley is configured as a double-trolley doubling, the rope guiding device and the rope pulling device are respectively provided with a winding and unwinding wheel and a trolley motor, the winding and unwinding wheels are connected with the working trolley through a chain, and the trolley motor drives the winding and unwinding wheels to rotate so as to drive the working trolley to move back and forth in the X-axis direction of the trolley guide rail.
7. An efficient and stable stone cutting device according to claim 1, further comprising a control device, wherein the control device can digitally control the cutting mechanism and the multi-axis motion device through the PCL numerical control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021624352.1U CN212352484U (en) | 2020-08-07 | 2020-08-07 | Efficient and stable stone cutting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021624352.1U CN212352484U (en) | 2020-08-07 | 2020-08-07 | Efficient and stable stone cutting equipment |
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| CN212352484U true CN212352484U (en) | 2021-01-15 |
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| CN202021624352.1U Active CN212352484U (en) | 2020-08-07 | 2020-08-07 | Efficient and stable stone cutting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941663A (en) * | 2020-08-07 | 2020-11-17 | 揭阳市合升机械石材有限公司 | Efficient and stable stone cutting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941663A (en) * | 2020-08-07 | 2020-11-17 | 揭阳市合升机械石材有限公司 | Efficient and stable stone cutting equipment |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An efficient and stable stone cutting equipment Effective date of registration: 20231215 Granted publication date: 20210115 Pledgee: Jieyang Branch of Guangdong Nanyue Bank Co.,Ltd. Pledgor: JIEYANG HESHENG MACHINERY STONE MATERIALS CO.,LTD. Registration number: Y2023980071891 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |