CN2426771Y - Automatic sorting apparatus for injection moulding products - Google Patents
Automatic sorting apparatus for injection moulding products Download PDFInfo
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- CN2426771Y CN2426771Y CN 00217647 CN00217647U CN2426771Y CN 2426771 Y CN2426771 Y CN 2426771Y CN 00217647 CN00217647 CN 00217647 CN 00217647 U CN00217647 U CN 00217647U CN 2426771 Y CN2426771 Y CN 2426771Y
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- turnover panel
- injection
- feed openings
- automatic sorting
- hopper
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Abstract
The utility model relates to an automatic sorting apparatus for injection moulding products. The utility model is characterized in that a machine body is composed of a hopper, a rotating shaft, a turning plate, a pneumatic control circuit, a rotating cylinder, and a filtering device for compressed air; the hopper is a box type structure, the upper part of the hopper is provided with a material inlet, and the lower part is provided with two feed openings; the turning plate is arranged between the material inlet and the two feed openings, is sheathed on the rotating shaft, and is driven by the rotating shaft; a finished product basket and a defective product basket are respectively arranged below the two feed openings. A controller part is composed of a main control PLC, a power circuit breaker, an indicating lamp, and a buzzer. The utility model has the advantages that the quantity of the defective products is reduced, and the workload of manual sorting is reduced.
Description
The utility model relates to a kind of injection-molded finished automatic sorting device that plastic products are produced that is used for.
Injection mo(u)lding is the important means that present plastic products are produced, and injection machine is a most important equipment in the whole production flow process.A working cycles of injection mo(u)lding is: matched moulds → ejaculation → pressurize → metering/cooling → die sinking → eject.In above whole injection moulding process, if because artificial unreasonable setting, the job insecurity of equipment or the influence of surrounding environment of injection machine technological parameter, can cause the generation of finished parts defective products, the sorting success rate of the height of defective products rate and non-defective unit and defective products will directly influence the production efficiency of enterprise and the prestige of enterprise.Yet at present, behind the plastic product forming, the collection of finished product has three kinds of methods: the one, take out running channel by knockout machine, and by thimble the plastic products in the mold well are ejected then, by the gravity effect finished product is fallen naturally and be positioned in the finished product collection basket of mould below.The 2nd, by knockout machine finished product and running channel are taken out simultaneously and be placed in the finished product basket.The 3rd, by knockout machine finished product and running channel are taken out respectively, and be placed into respectively in finished product basket and the running channel basket.Wherein first kind of mode is used in the condition of many caves micro plastic products, and back two kinds are applicable to large-scale moulding.Above working condition can reduce following flow process promptly: injection mo(u)lding → eject → finished product is placed.Wherein do not have the selection of any non-defective unit and defective products, non-defective unit and defective products are present in the finished product basket simultaneously, and in order to reject defective products wherein, enterprise will expend great amount of manpower, with the method for range estimation defective products are wherein rejected.Because the unreliability of human factor still can be existed by defective products quite a lot after artificial letter sorting.
The purpose of this utility model is exactly be to improve the yields of injection mo(u)lding and the sorting success rate of non-defective unit and defective products, provides injection-molded finished automatic sorting device a kind of and that horizontal injection press matches at the characteristics of injection machine work.
The technical solution of the utility model is finished like this, and it is by basic machine, and controller is formed, and is characterized in basic machine by the hopper body. gyroaxis. turnover panel. Pneumatic control circuit, rotary cylinder and compressed air filter plant are formed; Hopper is a case structure, and top is feeding mouth, and the bottom is equipped with two feed openings, turnover panel places between feeding mouth and two feed openings, turnover panel is enclosed within on the gyroaxis, and turnover panel drives motion by the gyroaxis that rotary cylinder drives, and two feed opening belows are placed finished product basket and defective products basket respectively; Controller part is by main control PLC, power circuit breaker, and indicator lamp, buzzer is formed.
The utility model is based on the drawback at former working condition, has increased injection-molded finished sorting unit, and workflow has been done partly to revise: injection mo(u)lding → eject → non-defective unit/defective products letter sorting → finished product is placed.After having increased this device, injection machine is according to some variablees of producing in the injection moulding process such as inject time, metering time, injection-pressurize position of conversion point, the residual amount of minimum injection, metering starting position, maximum pressure, the judgement of circulation timei and other conditions such as injection machine generation itself fault and injection machine operational mode electric or mechanical aspects are exported non-defective unit/defective products signal by the judgement of semi-automatic or manual mode switching etc. to sorting unit, sorting unit is its feed opening of automatic setting in view of the above, non-defective unit is fallen into the finished product basket, defective products is fallen into the defective products basket.Therefore having adopted the utility model, its advantage is the quantity that has significantly reduced the defective products that falls into the finished product basket, thereby has alleviated manual sorting's workload greatly.Simultaneously, if sorting unit is received the signal of defective products continuously, also give injection machine with the continuous defective products signal of loopback, stop to produce, the ruuning situation of checkout facility is also checked the setting situation of parameter, to prevent because these generations former thereby the continuous defective products that produces have improved production efficiency.
The utility model embodiment is described further in conjunction with the accompanying drawings.
Fig. 1 is the utility model hopper body front view,
Fig. 2 is the utility model hopper body Side view;
Fig. 3 is the utility model Pneumatic control circuit figure;
Fig. 4 is the utility model controller partial circuit figure;
Fig. 5 is an injection machine relevant portion software flow pattern;
Fig. 6 is the PLC software flow pattern.
Shown in Fig. 1,2,3, the utility model is made up of basic machine and controller two parts, and basic machine is by hopper body 1. gyroaxis 2. turnover panel 3. Pneumatic control circuit 4, rotary cylinder 5 and compressed air filter plant 6 are formed; Hopper 1 is a case structure, top is feeding mouth 7, the bottom is equipped with two feed openings 8,9, turnover panel 3 places between feeding mouth 7 and two feed openings 8,9, turnover panel 3 is enclosed within on the gyroaxis 2, and turnover panel 3 drives motion by the gyroaxis 2 that rotary cylinder 5 drives, and two feed opening 8,9 belows are placed finished product basket and defective products basket respectively, finished product is fallen on the turnover panel through feeding mouth, in turnover panel is fallen corresponding basket again; By shown in Figure 3, Pneumatic control circuit is made up of magnetic valve 15, filtering pressure reducing valve 16, muffler 17, Pressure gauge belt switch 18, cylinder current limiter 19, tracheae 20, compressed air filter plant 6 and rotary cylinder 5.By shown in Figure 4, controller part is by main control PLC 10, power circuit breaker 11, and indicator lamp 12, buzzer 13 is formed.The design flip angle of turnover panel 3 is about 90 degree, and rotary cylinder 5 is equipped with spacing knob 14, is used to regulate the flip angle of turnover panel 3.Main control PLC is the core of sorting unit, bears acceptance from the various signals of injection machine with send the motion of portion of instruction directs mechanism and carry out the effect of logical process.Indicator lamp and buzzer that sorting unit is installed carry out indicative warning with regard to the working condition of itself software and hardware and the sorting situation of non-defective unit/defective products.The software of this device is made up of injection machine relevant portion software and sorting unit main control PLC software two parts, injection machine relevant portion software flow as shown in Figure 5, main control PLC software judges that the signal from injection machine is non-defective unit or defective products signal, and the running of driving rotary cylinder can judge to corresponding position whether sorting unit itself has the abnormal conditions generation and export corresponding signal to injection machine simultaneously.This software can also judge whether that continuous defective products occurs and the corresponding signal of loopback, and the main control PLC software flow as shown in Figure 6.
Claims (3)
1, the injection-molded finished automatic sorting device a kind of by basic machine, that controller is formed is characterized in that, basic machine is by hopper body (1), gyroaxis (2), turnover panel (3), Pneumatic control circuit (4), rotary cylinder (5) and compressed air filter plant (6) are formed; Hopper (1) is a case structure, top is feeding mouth (7), the bottom is equipped with two feed openings (8), (9), turnover panel (3) places between feeding mouth (7) and two feed openings (8), (9), turnover panel (3) is enclosed within gyroaxis (2), turnover panel (3) drives motion by the gyroaxis (2) that rotary cylinder (5) drives, and two feed openings (8), (9) below are set to product basket and defective products basket in the side respectively; Controller part is by main control PLC (10), power circuit breaker (11), and indicator lamp (12), buzzer (13) is formed.
2, injection-molded finished automatic sorting device according to claim 1 is characterized in that, is equipped with a spacing knob (14) that is used to regulate turnover panel (3) flip angle on the described rotary cylinder (5).
3, injection-molded finished automatic sorting device according to claim 1 is characterized in that, described turnover panel (3) flip angle is 90 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00217647 CN2426771Y (en) | 2000-05-18 | 2000-05-18 | Automatic sorting apparatus for injection moulding products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00217647 CN2426771Y (en) | 2000-05-18 | 2000-05-18 | Automatic sorting apparatus for injection moulding products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2426771Y true CN2426771Y (en) | 2001-04-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00217647 Expired - Fee Related CN2426771Y (en) | 2000-05-18 | 2000-05-18 | Automatic sorting apparatus for injection moulding products |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2426771Y (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550056A (en) * | 2014-12-30 | 2015-04-29 | 宁波长飞亚塑料机械制造有限公司 | Product sorting device used for injection molding machine |
| CN105149240A (en) * | 2015-05-20 | 2015-12-16 | 中国农业大学 | Leaf vegetable automatic grading system |
| CN105149246A (en) * | 2015-10-10 | 2015-12-16 | 上海亚虹模具股份有限公司 | Sorting method and device of injection moulding abnormal product |
| CN105214965A (en) * | 2015-10-27 | 2016-01-06 | 无锡太湖阳山水蜜桃科技有限公司 | A kind of red green difference screening machine |
| CN105239085A (en) * | 2015-11-25 | 2016-01-13 | 陕西昕宇表面工程有限公司 | Automatic separating collection device for two kinds of liquid |
| CN105564913A (en) * | 2016-02-02 | 2016-05-11 | 珠海格力电器股份有限公司 | Screw conveyor and adopt its screw to detect machine |
| CN105731026A (en) * | 2016-04-20 | 2016-07-06 | 苏州鸿普精密模具有限公司 | Distributing unit of car door shackle production line |
| CN106218988A (en) * | 2016-09-14 | 2016-12-14 | 钟振东 | The material of a kind of counting grain machine is rejected and buffer storage |
| CN107091714A (en) * | 2017-06-23 | 2017-08-25 | 弥富科技（浙江）有限公司 | T-shaped threeway air tightness detection equipment and its detection method |
| CN107159588A (en) * | 2017-05-31 | 2017-09-15 | 句容晨阳体育用品有限公司 | A kind of method for separating of badminton head separator |
| CN107175213A (en) * | 2017-05-31 | 2017-09-19 | 句容晨阳体育用品有限公司 | A kind of badminton head separator |
| CN107931141A (en) * | 2017-11-16 | 2018-04-20 | 铭板精密科技(中山)有限公司 | A kind of product printed patterns dislocation detection sorter |
| CN109262957A (en) * | 2017-10-23 | 2019-01-25 | 中日龙(襄阳)机电技术开发有限公司 | The feeding-distribution device of non-defective unit and defective products |
| CN110369338A (en) * | 2019-07-26 | 2019-10-25 | 盐城工学院 | A kind of temperature controller sorting machine according to temperature controller resistance value automatic measurement |
| CN111112113A (en) * | 2020-01-17 | 2020-05-08 | 苏州海森电器有限公司 | Transformer test equipment |
-
2000
- 2000-05-18 CN CN 00217647 patent/CN2426771Y/en not_active Expired - Fee Related
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550056A (en) * | 2014-12-30 | 2015-04-29 | 宁波长飞亚塑料机械制造有限公司 | Product sorting device used for injection molding machine |
| CN105149240B (en) * | 2015-05-20 | 2018-02-02 | 中国农业大学 | A kind of leaf vegetables automatic grading system |
| CN105149240A (en) * | 2015-05-20 | 2015-12-16 | 中国农业大学 | Leaf vegetable automatic grading system |
| CN105149246A (en) * | 2015-10-10 | 2015-12-16 | 上海亚虹模具股份有限公司 | Sorting method and device of injection moulding abnormal product |
| CN105214965A (en) * | 2015-10-27 | 2016-01-06 | 无锡太湖阳山水蜜桃科技有限公司 | A kind of red green difference screening machine |
| CN105239085B (en) * | 2015-11-25 | 2018-03-09 | 陕西昕宇表面工程有限公司 | The automatic classification collection device of two kinds of liquid |
| CN105239085A (en) * | 2015-11-25 | 2016-01-13 | 陕西昕宇表面工程有限公司 | Automatic separating collection device for two kinds of liquid |
| CN105564913A (en) * | 2016-02-02 | 2016-05-11 | 珠海格力电器股份有限公司 | Screw conveyor and adopt its screw to detect machine |
| CN105731026A (en) * | 2016-04-20 | 2016-07-06 | 苏州鸿普精密模具有限公司 | Distributing unit of car door shackle production line |
| CN106218988A (en) * | 2016-09-14 | 2016-12-14 | 钟振东 | The material of a kind of counting grain machine is rejected and buffer storage |
| CN106218988B (en) * | 2016-09-14 | 2019-05-28 | 钟振东 | A kind of material of counting grain machine is rejected and buffer storage |
| CN107159588A (en) * | 2017-05-31 | 2017-09-15 | 句容晨阳体育用品有限公司 | A kind of method for separating of badminton head separator |
| CN107175213A (en) * | 2017-05-31 | 2017-09-19 | 句容晨阳体育用品有限公司 | A kind of badminton head separator |
| CN107091714A (en) * | 2017-06-23 | 2017-08-25 | 弥富科技（浙江）有限公司 | T-shaped threeway air tightness detection equipment and its detection method |
| CN109262957A (en) * | 2017-10-23 | 2019-01-25 | 中日龙(襄阳)机电技术开发有限公司 | The feeding-distribution device of non-defective unit and defective products |
| CN107931141A (en) * | 2017-11-16 | 2018-04-20 | 铭板精密科技(中山)有限公司 | A kind of product printed patterns dislocation detection sorter |
| CN110369338A (en) * | 2019-07-26 | 2019-10-25 | 盐城工学院 | A kind of temperature controller sorting machine according to temperature controller resistance value automatic measurement |
| CN111112113A (en) * | 2020-01-17 | 2020-05-08 | 苏州海森电器有限公司 | Transformer test equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20010418 |