CN2403559Y

CN2403559Y - Machne for making tiles

Info

Publication number: CN2403559Y
Application number: CN 99250631
Authority: CN
Inventors: 王忠财
Original assignee: Individual
Current assignee: Individual
Priority date: 1999-12-14
Filing date: 1999-12-14
Publication date: 2000-11-01
Anticipated expiration: 2009-12-14

Abstract

The utility model provides a machine for making tiles, which is composed of a main body frame, a pulley assembly, a long box assembly, and a power transmission operating device. The main body frame is used as a skeleton. The pulley assembly is arranged on a track iron of the main body frame in slippage. The long box assembly is longitudinally arranged at the middle of the inner side of the main body frame. The power transmission operating device is arranged on one side of the main body frame. The long box assembly comprises a long box body, channel steel, a lifter, a cam mechanism, a pull and push plate, a supporting rod, etc. The utility model has the advantages of simple, scientific, and reasonable structure, convenient operation, high productive efficiency. The machine for making tiles is a novel machine for making tiles, and is suitable for replacing the existing manual tile making process.

Description

A kind of system watt machine

The utility model relates to a kind of process equipment, particularly a kind of plant equipment that is used to make construction tile.

At present, the cement tile goods are still one of main material of the vast rural area in China three provinces in the northeast of China and North China civic building building.Though the requirement of this respect is big, but its production technique is essentially hand labour, utilizes watt machine production of manual system, and this machine needs hand-held watt thick stick in system watt process, with the cement mortar compacting of bulk storage on template (a kind of cast iron watt mould), the flat method that repaves the extension level of strip is made cement tile.Adopt this method to make,, be subjected to local pressure and the side is moved because the bulk storage mortar is fixing, pressure diffusion and strip are quickened at ordinary times, and mortar moves basic disappearance of exerting all one's strength, so can't guarantee to make under bigger pressure watt, cause manual watt of product, density contrast, quality is loose, and anti-buckling load is low, do not reach 40 kilograms, do not reach the Expected Results of cement service life, and its production efficiency is low, the mortar pilling up time is long and easily miss the cement initial setting time.

The purpose of this utility model provides a kind of simple in structure, scientific and reasonable, easy to use, production efficiency height, the novel system watt machine of good product quality.

The purpose of this utility model is achieved in that it is made up of main body frame, coaster assembly, long box assembly and power transmission manipulation device four parts; With the main body frame is skeleton, and the coaster assembly is slidingly mounted on the road iron of main body frame, and long box assembly vertically is installed in the inboard centre position of main body frame, and the power transmission manipulation device is installed in main body frame one side; Long box assembly comprises long casing, channel-section steel, lift, cam mechanism, draw back plate and a rod etc.

The process of using the utility model system watt is achieved in that the material feeding box 33 of the cement mortar that stirs being filled coaster assembly 35, the compo that has diluted is filled mortar box 37, need the system watt-hour, move control stick 11 and cross right side top 45 to the right, toply be subjected to spring action that control stick is stuck in binding site, the both surface friction sheet 86 of clutch is pressed on the right friction in the right side sprocket wheel 82, clutch is outwards exported positive power, coaster assembly 35 beginnings operation from left to right, pinch roller 53,55 also turns clockwise.When material feeding box 33 walks to the first little square chest top, the recuperator means 32 that advances with garage is pushed by long shift fork by interior fixture block outwards to be extracted two plates out, mortar loses to support and presses on the template that drops in the first little square chest, when pinch roller 51 proceeds to little square chest top, promptly mortar is rolled, second pinch roller 52 is counter-rotatings, unnecessary mortar can be blown off, roll and fill mortar through fusiform pinch roller 53 again to the arc of back top, smear pressure by the strip plate 49 of inclination angle 3 degree again after, make the mortar basic forming; Be installed in two strip plates 49, rocking bar 50 on 51 the mortar box 37 is stirred by short staking out 31, take out out the end plate of mortar box, the compo of dilution is trickled down on unbaked tile, close lightly by strip plate 49 and to be pressed in unbaked tile surface and to form watertight composition, such first block of cement tile is formed on the template in the little square chest, when material feeding box 33 walks to the 5th little case middle part, recuperator means 32 is pushed by outer fixture block 21, long shift fork circles round two plates is turned back to relatively, stop feed, when mortar box 37 walks to the 5th little square chest 3/5ths places, also being stirred rocking bar 50 by high staking out 20 closes mortar box and stops feed, when last strip plate 49 is separated from long casing 6, five blocks of cement tiles all are formed in five little square chests, at this moment, coaster assembly 35 in advancing knocks detached dowel 14 down, detached dowel 14 is walked around pulley 43 with control stick 11 usefulness steel cables 15 and is connected, the swinging distance of detached dowel 14, utilize steel wire rope 15 that control stick 11 is withdrawn into stop position, clutch 2 separated outside transmitting power, the coaster assemblies that run out of steam of stopping, stir shift fork pendulum 58 counterattack draw back plates 25 by being used to power, make long casing decline 35mm, the cement tile master plate holder support of making is exposed, and available hand takes off.Be parked in the coaster assembly on main body frame 18 right sides, in the time of need travelling from right to left, move control stick 11 left, it is top 44 to cross the left side, also is stuck in binding site, coaster assembly 35 is stroke from right to left, when row arrived the left side, top iron 62 pushed the centering block slip 141mm of slide bar 65, and short rocker arm| is erected, lifting return on the long casing, operating left coaster assembly 35 knock down and wave stake 42; Control stick is withdrawn into stop position, and the coaster assembly is parked in the left side of main body frame 19, and blockage of the no end reinstalls template, the reciprocating stroke of next time making watt is moved control stick with hand, this machine automatic tile like this, take off watt with hand again, thereby realized the semi-automation of whole system watt process.

Use the utility model system watt,, therefore can reduce producers' labour intensity greatly, enhance productivity and the yield rate of product because a whole system watt process is finished automatically by mechanical device fully.

Below in conjunction with accompanying drawing in detail the utility model is described in detail.

Fig. 1 is a structural representation of the present utility model.

Fig. 2 is the vertical view of Fig. 1.

Fig. 3 is the side view of Fig. 1.

As shown in the figure, the utility model is made up of main body frame, coaster assembly, long box assembly and power transmission manipulation device four parts; With the main body frame is skeleton, and the coaster assembly is slidingly mounted on the road iron of main body frame, and long box assembly vertically is installed in the inboard centre position of main body frame, and the power transmission manipulation device is installed in main body frame one side; Long box assembly comprises long casing, channel-section steel, lift, cam mechanism, draw back plate and a rod etc.This machine is utilization " streamlined " technology produces system under 150 kilograms of pressure watt in system watt process a machinery.Streamlined is by pinch roller 53, fill block 45, and 55 3 members of strip plate are formed.Be installed on the coaster framework 8 of coaster assembly 35 before and after dividing.The coaster assembly is by coaster framework 8, back shaft 46, and material feeding box 33, recuperator means 32,

pinch roller

53,54,55, fill block 52, strip plate 51,49, mortar box 37 parts such as grade are formed.With coaster framework 8 is support, and parts such as material feeding box are installed on it and form an individual components.Stretch out outside the coaster framework 8 by flat again, divide the six roots of sensation back shaft of both sides, the bearings of 46 axle heads and can be along 3.4 meters of road iron 4 operations on the road of main body frame 19 iron 4.Being installed in streamlined on the coaster assembly 35 is to form like this: the pinch roller 53 that lateral rotation is connected on the coaster framework 8 is the strip plates 51 of 3 degree with hard-wired top rake thereafter, because pinch roller 53 is revolving bodies, so a structure neutral gear is arranged, by the bottom surface is that the fill block 52 of arc is filled up, three's bottom surface is connected into an apertured curve, see from three element cross-sections to be streamlined.For making streamlined produce pressure in system watt process, need possess speed, so coaster assembly 35 drops by chain (big chain ring 18), can move with the speed of 0,408 metre per second (m/s) along road iron 4, travelling from left to right is the operation stroke, is return stroke from right to left.About the power of operation be achieved in that main shaft, the countershaft at chain 18 vertical wraparound passageway iron 4 and iron two ends, road, 4 guide grooves wheel 57 links to each other with coaster assembly 35 two ends and forms two big closed chain rings 18, leans on the acquisition that links to each other with power of the big main wheel 47 usefulness chains on the main shaft 38 and the chain wheel set 40 of tilted supporter.Form fusiform pinch roller 53, self turns clockwise again with the speed of 5.5 revolution per seconds in coaster assembly right lateral; Place's inactive state during left lateral, the power of pinch roller rotation are to link to each other with the chain wheel set 63 of solid grillage 64 by stretching out coaster framework 8 outer pinch roller sprocket wheel 36 usefulness chains, and linking to each other with driving wheel 61 obtains unidirectional rotary power again.The effect of pressing commentaries on classics self rotation is in system watt process, utilize the rotating speed of its linear resonance surface velocity 1.8 metre per second (m/s)s to roll mortar, mortar is filled on the linear arc of co-current flow top, because the little square chest of the long casing 6 of the long box assembly 56 that fusiform three the member bottom surfaces of composition and its below are cooperation devices, form temporary space, volume is constant, so being filled in the mortar on arc top gathers and produces pressure, be that 49 utilizations of the 3 strip plates of spending are smeared the pressure mortar with the speed of coaster assembly 35 right laterals by top rake again, sand will be mixed pressure be reduced to predetermined altitude, thickness, this machine reduces by 150 kilograms of pressure of thick end needs, so can be made cement tile under 150 kilograms constant voltage.

The structure of main body frame 19 and effect are to form like this: it comprises: 4, eight channel-section steel columns 75 of two road iron, footing 76, main shaft 38, countershaft 13, guide groove wheel 57.Based on two road iron 4, eight piece channel-section steel columns 75 footing following with it, 76 welding form a cuboid framework, main shaft 38, countershaft 13 is fixed by bolts to the main body frame two ends, be positioned on the main shaft 38 of left end two little head sprockets 48 are housed, a big main wheel 47 is housed between two-wheeled, the countershaft 13 of right-hand member, also correspondence is equipped with two auxiliary chain wheels 59, main, four guided mode wheels 57 are equipped with in the auxiliary chain wheel below, main shaft, the effect of countershaft and four guide grooves wheel be with equipped chain 18 thereon around two big chain rings that passageway iron links to each other with the coaster assembly and forms, can drop the coaster assembly and move along road iron about 4.

The coaster assembly 35 of motion is adapting devices of making in watt process with the long box assembly 56 of only doing lifting, keeps fit clearance 1.5mm.

The structure of long box assembly 56 and effect are achieved in that it comprises: long casing 6, and channel-section steel 26, lift 22, cam mechanism 77, draw back plate 25, excellent 27 member such as grade is formed.Long box assembly 56 vertically is installed in 19 li of main body frames, locates the centre position, leans on channel-section steel 26 to be supported in the middle of the twice iron 4.Long casing 56 is divided into five little square chests in the no end by dividing plate, be welded in 20 rods 27 on the channel-section steel 26, put in five little square chests in the no end by beneath respectively, the effect of a rod is to support the template (clay plate mould tool) be contained in the little square chest to make interim base plate, but in system watt process the splendid attire mortar.Long casing 6 is by lift holder support, the supporting plate 5 usefulness bolts of long casing are tightened on the vertical shaft 28 of lift 22, the upright cover 29 of lift, be fixed on the channel-section steel 26, vertical shaft 28 pushes by the short rocker arm| 24 of cam mechanism 77, can do the 35mm lifting, so the lifting thereupon of long casing, the lift action of long casing is a splendid attire mortar and take off a watt finished product in system watt process.The lifting action of long casing is that the short rocker arm| 24 90 degree rotations by the Cam set assembly 77 under the vertical shaft 28 erect the difference in height that peace crouches and realize.The rotation of 90 degree is to promote arm-tie 25 by slide bar assembly 34 to drive long rocking arm 23 swings 90 degree that are rotationally connected with it.The power of slide bar 65 slip 141mm is that the top iron 62 that the solid grillage by coaster assembly 35 is welded with for 64 times promotes to realize, upper slide bar 66 is walked around small grooved wheel 68 with drop shot with steel cable 67 and is linked to each other, so two slide bars can be done opposite slip, thus the action of realization lifting 35mm.Appearance body down maneuver is achieved in that coaster assembly 35 right laterals stir pendulum 58 and fight back draw back plates 26 and return 141mm left by being used to power when cutting off power to terminal, drives short rocker arm| 24 flat crouching, and long casing 6 loses support and falls after rise, reaches down maneuver.

The power of this machine is to be provided by one 2 horsepowers single-phase motor 1, and all transmission of power are realized by chain entirely.This machine does not have reduction box, and deceleration is recently to be realized to the rotating speed the sprocket wheel of final transmission by motor.

In order to satisfy the power demand of this machine, now provide a kind of: the normal cut-off clutch 2 of dry friction formula, this clutch and side steering 41 cooperate, when the power of motor 1 input, can outwards export positive and negative two direction power, during the output of positive direction power, export a folk prescription simultaneously to power, the structure of this clutch 2 and cooperate outside outputting power to be achieved in that clutch 2 comprises left side friction sprocket wheel 87, right friction sprocket wheel 82 with side steering 41, two watt shell blocks 89 that are welded with supporting leg, 80, both surface friction sheet 86, splined shaft 88, fly chain pulley seat 79, bicycle freewheel 78 parts such as grade are formed.Clutch 2 is watt shells 80 that are welded with supporting leg 90 by two, 89 support, be tightened on the base plate 74 with bolt, left and right friction sprocket wheel 87,82, rubbing surface relative spacing 56mm is contained in watt shell block 89 of both sides respectively, on 80, in the middle of studding with bearing 81, two friction sprocket wheels in the two friction sprocket wheels 87,82 the both surface friction sheet 86 that endoporus is a splined hole is housed, a splined shaft 88, run through wherein,, stretch out on the splined shaft outside watt shell block 80 by bearing 91 supports of watt shell block, be fixed with and fly chain pulley seat 79, fly to stud with on the chain pulley seat bicycle freewheel 78.Both surface friction sheet 86 supports by splined shaft, and can move axially, and can be closely attached on respectively on the friction surface of two friction sprocket wheels 87,82, with it with changeing.Left side friction sprocket wheel 87 usefulness chains link to each other with minor sprocket 73 on the motor and form the left chain ring 69 of closure, and the left sprocket wheel 87 that rubs can be attained at the identical power of motor steering.The left sprocket wheel external toothing of side steering 41 is above left chain ring 69, according to the be meshed principle of switched in opposite of two gears, so left sprocket wheel can obtain the power opposite with motor steering.The structure of side steering 41 is achieved in that it is by an axis, stud with left sprocket wheel on the axis, right sprocket wheel 71, two-wheeled spacing distance and friction sprocket wheel 87,82 with wide, the axis two ends are by the bearings in watt shell, be welded with supporting leg 62 under watt shell, be fixed by bolts on the base plate 79, between clutch and motor, two small grooved wheels 92 are housed on the left branch leg 62, and in chain ring 69 inboards, effect is the total number of teeth in engagement that increases chain ring 69 and left sprocket wheel, prevent the chain circular runout and come off, also can adjust the degree of tightness of chain ring, the right sprocket wheel 71 usefulness chains (GB1243-76) on the axis link to each other with the right side of clutch 2 friction sprocket wheel 82, form a right chain ring 70 of closure, because of right sprocket wheel 71 and left sprocket coaxiality, do the rotational motion opposite with motor steering so can drive right friction sprocket wheel 82.Like this, the left and right friction sprocket wheel 87,82 of clutch 2, when motor input power, to do rightabout rotation simultaneously, therefore, when both surface friction sheet 86 is closely attached on the friction surface of left and right friction sprocket wheel 87,82 respectively, can change together by the stiction effect thereupon, drive splined shaft with changeing, by flying chain pulley seat 79, bicycle freewheel 78 is outwards exported positive and negative two direction power and a folk prescription to power.When coaster assembly 35 obtains forward and reverse power, can along about road iron, move, when pinch roller 36 obtains unidirectional powers, can be with self rotation in the coaster right lateral, thus the power supply of this machine of realization.

The manipulation of this machine is achieved in that the two-sided wearing piece 86 of clutch 2, move axially along splined shaft 88, the power that is closely attached on both sides friction sprocket wheel 87,82 is to be finished by the shift fork 3 of operating mechanism, shift fork 3 is stirred tooth shell 85, tooth shell 85 is fixed on the external diameter of bearing 84, inner footpath is adjacent to the pressure of both surface friction sheet 86 with 30 kilograms on any side friction sprocket surface, by the two-stage lever strength of control stick 11, reaches the manipulation of this machine like this.

Claims

1. make watt machine for one kind, it is characterized in that: it is made up of main body frame, coaster assembly, long box assembly and power transmission manipulation device four parts; With the main body frame is skeleton, and the coaster assembly is slidingly mounted on the road iron of main body frame, and long box assembly vertically is installed in the inboard centre position of main body frame, and the power transmission manipulation device is installed in main body frame one side; Long box assembly comprises long casing, channel-section steel, lift, cam mechanism, draw back plate and a rod etc.