CN2432028Y - Integral prestressed perforated plate internally-vibrating drawing forming machine - Google Patents

Abstract

The utility model relates to an integral prestressed perforated plate internally-vibrating drawing forming machine, belonging to the special construction machinery for producing concrete hollow plates. The utility model is composed of a traction mechanism, an internally-vibrating mechanism, a dragging bottom frame, a mould frame, etc. The traction mechanism and the internally-vibrating mechanism are together fixed on the dragging bottom frame to form a whole with the mould frame. After the concrete is filled into the mould frame, the vibrating mechanism is started; after vibration moulding, the traction mechanism is operated; a vibrating outer pipe is drawn firstly, then the mould frame is pulled out, and then the complete machine is reset to finish a work cycle. The utility model has the advantages of optimum structure, convenient operation, low failure rate and energy consumption reduction, the production efficiency is increased, and the working reliability is enhanced. The utility model is the construction machinery which is especially used for producing the concrete hollow plates.

Description

Drawing-die forming device shakes in the integrated prestressed porous plate

The drawing-die forming device that shakes in the integrated prestressed porous plate of the utility model belongs to building machinery, refers more particularly to the drawing-die forming device that shakes in a kind of prestressed porous plate of producing concrete hollow board.

Domestic prestressed porous sheet metal forming machinery mainly contains two kinds at present: a kind of is single lead screw ex truding briquetting machine, and a kind of is split type drawing-die forming device, and in use all there are a lot of problems to some extent in these two kinds of machineries.Single lead screw ex truding briquetting machine can't satisfy the various design standards of prestressed porous plate, and in forming process,, extruding produces and muscle and distortion owing to easily making reinforcing bar, cause prestressed porous plate bearing capacity to descend, do not reach designing requirement, prohibited use in the most of provinces and regions of China.Though and split type drawing-die forming device has overcome many defectives of extruder, but because tractor adopts moveable hinge to be connected with dilatory underframe, the pulling form moulding facility are in use operated too complicated, are difficult for grasping, and cause production efficiency low, can't satisfy instructions for use, and because the split design, fuselage is long, and the place service efficiency is reduced, the difficulty that self turns around to be shifted is big, brings inconvenience to manufacturing enterprise.

The drawing-die forming device that shakes in the integrated prestressed porous plate of the utility model provides a kind of new forming machine, its goal of the invention has been not only to overcome the defective of existing similar technology and product existence, but also increase substantially production efficiency, reduce labor intensity, reduce the place usable floor area, reduce energy resource consumption, finally reach the technological progress in enterprises of promotion member, improve the purpose of member product quality.

In order to realize the foregoing invention purpose, its technical scheme is as follows: shake in the integrated prestressed porous plate of the utility model drawing-die forming device by dilatory underframe, haulage gear, in shake mechanism and framedly constitute.Haulage gear is made up of axial drive disk assembly assembly and directive wheel, wherein axial drive disk assembly assembly is by motor, cycloidal planetary gear speed reducer, main rope roll, clutch, auxilliary rope roll, watt seat, brake handle, gear handle and splined shaft are formed, motor and cycloidal planetary gear speed reducer one end are fixedly linked, main rope roll, clutch, auxilliary rope roll is socketed on the splined shaft successively, splined shaft one end links to each other with the cycloidal planetary gear speed reducer other end, the splined shaft other end is fixed with a watt seat, gear handle and clutch join, and the engagement direction of solenoidoperated cluthes, the steel wire penetrating directive wheel socket of auxilliary rope roll is fixed on the framed front end cross beam support, and the bearing of brake handle and cycloidal planetary gear speed reducer one wing base are screwed on dilatory underframe front portion; In shake mechanism by motor, chain-wheel box, in shake core and vibration outer tube forms, motor is fixedlyed connected with chain-wheel box, in core one end that shakes be connected with chain-wheel box, its other end is set on and vibrates in the outer tube.The base of the cycloidal planetary gear speed reducer of haulage gear and watt seat all is fixed on the dilatory underframe front portion, and the directive wheel base of haulage gear is fixed on the transverse slat of dilatory underframe rear portion, makes the haulage gear overall fixed on dilatory underframe; In shake the chain-wheel box, motor of mechanism between the axial drive disk assembly assembly and directive wheel of haulage gear, in the shake chain-wheel box base of mechanism be fixed on the both sides, dilatory underframe middle part, the vibration outer tube is positioned at framed both sides, the vibration outer tube can be provided with several parallel longitudinals and arrange, the core that shakes in corresponding also is provided with several, vibration outer tube one end fixedly communicates with dilatory underframe back panel, and its other end stretches out outside the framed rear end, and framed front end both sides place on the tail end side frames of dilatory underframe rear portion.Haulage gear, in the mechanism of shaking be fixed on jointly on the dilatory underframe, form integrated with dilatory underframe.

The operation principle of drawing-die forming device of shaking in the integrated and split type prestressed porous plate is identical with the course of work, in shake mechanism, structure such as framed, connected mode similar.Its job step is: the one, in framed, fill concrete, and the 2nd, vibration moulding, the 3rd, the demoulding of loosing core, the 4th, complete machine resets.

At first the drawing-die forming device that shakes in the integrated prestressed porous plate is located on the production line, the steel wire rope of main rope roll is fixed on the earth anchor of production line the place ahead, in framed, insert concrete then, then Vibration on Start-up mechanism, vibration moulding.After the vibration moulding, utilize haulage gear to finish and loose core and knockout course.Its operation principle is that the Motor Drive cycloidal planetary gear speed reducer drives main rope roll rotation serving, under the effect of haulage cable, whole dilatory underframe is moved ahead, and correspondingly extracts the vibration outer tube out.After treating that whole vibration outer tube is extracted out, the operation brake handle makes main rope roll be in on-position, handle the gear handle simultaneously clutch is allocated to auxilliary rope roll, this moment, the Motor Drive cycloidal planetary gear speed reducer drove auxilliary rope roll rotation serving, framed the moving ahead of auxilliary rope roll steel wire rope pulling, finish demoulding work, last complete machine resets.In the knockout course of loosing core, dilatory underframe and the framed released state that is in, enter second working cycles, necessary first horizontal reset, the brake activation handle makes main rope roll be in free state when resetting, actuating motor drives auxilliary rope roll serving then, utilizes framed deadweight that the frictional force on ground is moved after greater than the dilatory underframe of frictional force traction of dilatory underframe to ground, will vibrate outer tube reset to framed in.After finishing complete machine and resetting, enter second working cycles.

The drawing-die forming device that shakes in the integrated prestressed porous plate of the utility model is compared with existing similar technology or product, has following feature: the one, and complete machine structure optimization is than split type contraction in length 70%; The 2nd, reducing gear adopts cycloidal planetary gear speed reducer, makes the kind of drive more reasonable, and structure is compact more, has adapted to incorporate requirement; The 3rd, cut down the consumption of energy; The 4th, be convenient to operation.Increase substantially production efficiency in a word and strengthened functional reliability.

The drawing-die forming device structural representation shakes in the integrated prestressed porous plate of accompanying drawing.

From Figure of description, can learn: shake in the integrated prestressed porous plate drawing-die forming device by dilatory underframe 16, haulage gear, in the mechanism and framed 6 of shaking constitute.Haulage gear is made up of axial drive disk assembly assembly and directive wheel 8, and wherein axially the drive disk assembly assembly is made up of motor 1, cycloidal planetary gear speed reducer 2, gear handle 3, brake handle 15, main rope roll 14, clutch 13, auxilliary rope roll 12, splined shaft 11, watt seat 10 etc.; In shake mechanism by chain-wheel box 4, in shake core 5, vibration outer tube 7, motor 9 etc. form.Haulage gear, in the mechanism of shaking be fixed on jointly on the dilatory underframe 16, framed 6 front end both sides place on the tail end side frames of dilatory underframe (16) rear portion.Motor 1 is fixedlyed connected with cycloidal planetary gear speed reducer 2, splined shaft 11 1 ends are connected with cycloidal planetary gear speed reducer 2, its other end is fixed with watt seat 10, main rope roll 14, clutch 13, auxilliary rope roll 12 is socketed on the splined shaft 11 successively, the steel wire rope of auxilliary rope roll 12 is worn directive wheel 8 is fixed on the framed 6 front end cross beam supports, cycloidal planetary gear speed reducer 2, the base of watt seat 10 all is fixed on dilatory underframe 16 front portions, directive wheel 8 bases are fixed on the dilatory underframe 16 rear portion transverse slats, one wing base of the bearing of brake handle 15 and cycloidal planetary gear speed reducer 2 is screwed on dilatory underframe 16, brake handle 15 is used to control main rope roll 14 work, gear handle 3 joins with clutch 13, and the engagement direction of solenoidoperated cluthes 13, in a word, the axial drive disk assembly assembly crosswise fixed of haulage gear is on dilatory underframe 16 front portions.Motor 9 is fixedlyed connected with chain-wheel box 4, chain-wheel box 4 bases and dilatory underframe 16 middle parts fix, in core 5 one ends that shake be connected with chain-wheel box 4, its other end is set in the vibration outer tube 7, motor 9 and chain-wheel box 4 are between axial drive disk assembly assembly of haulage gear and directive wheel 8, and vibration outer tube 7 is positioned at framed 6 both sides, and vibration outer tube 7 is provided with several and is the parallel longitudinal arrangement, vibration outer tube 7 one ends fixedly communicate with dilatory underframe 16 rear portions one plate face, and its other end stretches out outside framed 6 rear ends.In the time will producing concrete hollow board, the drawing-die forming device that shakes in the integrated prestressed porous plate is located on the production line, steel wire rope on the main rope roll 14 is fixed on the production line earth anchor, in framed 6, insert concrete then, the motor 9 drive chain roller boxs 4 of Vibration on Start-up mechanism, the core 5 that shakes in the drive, 7 work of vibration outer tube, vibration moulding.After the vibration moulding, utilize haulage gear to finish and loose core and knockout course.Its operation principle is a brake activation handle 15, motor 1 drives cycloidal planetary gear speed reducer 2, drive main rope roll 14 and rotate serving, under the effect of haulage cable, whole dilatory underframe 16 is moved ahead, after correspondingly will vibrating outer tube 7 extractions framed 6, brake activation handle 15 makes main rope roll 14 be in on-position, clutch 13 is allocated to auxilliary rope roll 12 by gear handle 3, this moment, motor 1 driving cycloidal planetary gear speed reducer 2 drove auxilliary rope roll 12 rotation servings, the steel wire rope of auxilliary rope roll 12 spurs framed 6 and moves ahead, and is separated from the concrete hollow board finished product fully, finishes demoulding work.Brake activation handle 15 made main rope roll 14 be in free state when complete machine resetted, actuating motor 1 drives cycloidal planetary gear speed reducer 2 and drives auxilliary rope roll 12 servings then, move after utilizing the dilatory underframe 16 of frictional force traction of frictional force greater than dilatory 16 pairs of ground of underframe of framed 6 deadweights ground, to vibrate outer tube 7 and reset in framed 6, finish entering next working cycles after complete machine resets.

Claims (3)

1, the mechanism of shaking in the drawing-die forming device that shakes in the integrated prestressed porous plate of the utility model contains, dilatory underframe, framed and haulage gear, it is characterized in that also containing cycloidal planetary gear speed reducer in the axial drive disk assembly assembly of haulage gear, haulage gear is made up of axial drive disk assembly assembly and directive wheel, in shake mechanism by motor, chain-wheel box, in shake core and vibration outer tube form, axially drive disk assembly assembly crosswise fixed is on dilatory underframe front portion, directive wheel is fixed on the transverse slat of dilatory underframe rear portion, axially the steel wire penetrating directive wheel of the auxilliary rope roll of drive disk assembly assembly and the support socket on the framed front end cross beam are fixed, motor, chain-wheel box is positioned at dilatory underframe middle part, between axial drive disk assembly assembly and directive wheel, motor is fixedlyed connected with chain-wheel box, the base of chain-wheel box is fixed on the dilatory underframe, in shake core one end and chain-wheel box be fixedly connected, its other end is set in the vibration outer tube, the vibration outer tube is positioned at the parallel longitudinal arrangement inside of framed both sides, framed both sides front end places on the tail end side frames of dilatory underframe rear portion, the above is enough to illustrate haulage gear, in shake mechanism and dilatory underframe fixedly be connected as a single entity, framed and dilatory underframe is connected and fixed indirectly.

2, drawing-die forming device shakes in the integrated prestressed porous plate according to claim 1, it is characterized in that axial drive disk assembly assembly is by motor, cycloidal planetary gear speed reducer, main rope roll, clutch, auxilliary rope roll, splined shaft, watt seat, brake handle and gear handle are formed, motor is fixedlyed connected with cycloidal planetary gear speed reducer one end, splined shaft one end is fixedlyed connected with the cycloidal planetary gear speed reducer other end, the splined shaft other end is fixed with a watt seat, main rope roll, clutch, auxilliary rope roll is socketed on the splined shaft successively, gear handle and clutch join, and the engagement direction of solenoidoperated cluthes, brake handle is positioned at cycloidal planetary gear speed reducer one side, the base of cycloidal planetary gear speed reducer is fixedlyed connected with dilatory underframe, the bearing of brake handle and cycloidal planetary gear speed reducer one wing base are fixed on the dilatory underframe jointly, brake handle is used to control the operation of main rope roll, and watt seat base and dilatory underframe fix.

3, the drawing-die forming device that shakes in the integrated prestressed porous plate according to claim 1, it is characterized in that vibrating outer tube one end fixedly communicates with dilatory underframe rear portion one plate face, its other end stretches out outside the framed rear end, and the vibration outer tube can be provided with several, and the core that shakes in corresponding also is provided with several.

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