CN2387733Y

CN2387733Y - Noodle-shaving machine

Info

Publication number: CN2387733Y
Application number: CN 99244977
Authority: CN
Inventors: 张文
Original assignee: Individual
Current assignee: Individual
Priority date: 1999-09-27
Filing date: 1999-09-27
Publication date: 2000-07-19
Anticipated expiration: 2009-09-27

Abstract

The utility model relates to a noodle-shaving machine, which is suitable for making shaved noodles. The utility model has the advantages of high efficiency and good quality. The utility model is composed of a rotary cutting and shaving mechanism, an axial feeding mechanism, a radial feeding mechanism, a lubrication cleaning mechanism and an electric circuit, wherein, the rotary cutting and shaving mechanism is mainly composed of a main motor, a rotary cutter disk and a bending cutter arranged on the cutter disk; the axial feeding mechanism is mainly composed of an oil cylinder and a hydraulic device; the oil cylinder is fixedly connected with a support panel in a slide sleeve and in a slide form; the radial feeding mechanism is mainly formed by the screw combination of a motor, a guide rail, a screw rod and nut screws; the radial feeding mechanism is controlled by the electric control circuit to realize radial reciprocating feeding; the lubrication cleaning mechanism is mainly composed of a water pipe, a miniature water pump and a brush; the electric control circuit is mainly composed of a contactor, a button, a switch, a stroke switch, etc.

Description

Noodles cutting machine

The utility model relates to a kind of noodles cutting machine of making wheaten food, is applicable to the making plande noodles.

The preparation method of plande noodles is directly to cut on the dough that treacle kneads well with special cutter to be lowered to pot, its noodles essence, tough, also easily infiltration of seasoning, mouthfeel and taste are all very desirable, yet bevel is a kind of special manual skill, and efficient is low, quality is unstable, influenced popularizing of it, it is the electronic noodles cutting machine of CN2206550Y owing to exist following defective to fail so far to implement that a kind of notification number is arranged in the prior art: 1. need artificial auxiliary handle feeding in the bevel process, quality can not guarantee, and trouble; 2. segmentation after the tangent plane, mechanism's complexity; 3. one of decision condition of noodles thickness is that the rotary speed of handgrip is the qualification that the people handles, and is difficult to guarantee that noodles are even; 4. because dough is to be contained in the face bucket, because of centrifugal action, it is very tight that dough and face bucket wall glue, and the noodles of cutting-out have one side very rough.

The purpose of this utility model is: provide that a kind of quality is good, efficient is high, replace the home built noodles cutting machine with machine.

The purpose of this utility model is achieved in that the complicated skill of manual bevel is decomposed into three kinds of mechanical movements simple, that coordinate mutually, it is the rotary cutting motion of cutterhead, the support plate is finished above-mentioned mechanical movement for the axial index(ing) feed motion and the radially reciprocating feed motion of cutterhead by five kinds of mechanisms' cooperations.Rotary shearing mechanism: make the L type support and the bearing block that are connected with underframe by shaped steel and be connected, its floor projection becomes V-shape, the support that is connected with underframe is provided with main motor, the beam warp bearing of cutterhead is supported in the bearing block of frame, cutterhead is connected through belt with the belt pulley of main motor, cutterhead downside outer rim with circumference on the uniform tulwar that is fixed with; Axial feed mechanism: be equipped with oil cylinder in the sliding sleeve that is connected with the support plate, its excircle is provided with vertical groove, guide and limit screw cylindrical radially is sliding fit with circumferential and groove along oil cylinder, the oil cylinder bottom is threaded with valve body, be provided with suction in the valve body, draining valve is communicated with fuel tank, oil sucting valve comprises the stage clip hollow screw, spring, steel ball, duct on hollow screw and the valve body, draining valve comprises packing ring, duct on steel ball and the valve body, overflow valve is by steel ball, spring, the duct constitutes on hollow screw and the valve body, the fuel tank that is connected with valve body one side is communicated with, a left side, right plunger displacement pump comprises a left side, right plunger, a left side, right cylinder cap, duct on spring and the valve body, the joint door of hydraulic means is by screw, push rod, with the steel ball on the overflow valve, spring, the duct constitutes on hollow screw and the valve body, pressure oil when plunger is compressed in the pump chamber enters the duct in the valve body, back down steel ball, through the duct, gasket hole enters the oil cylinder chamber, promoting the words stopper rod rises, when plunger is stopped compression, during the valve body counter motion, spring stretches out plunger, oil in the fuel tank under the effect of atmospheric pressure through hollow screw, back down steel ball, through spring, the stage clip hollow screw, the duct enters in the pump chamber, for oil extraction is next time got ready, so repeatedly, dough on the support plate has been cut, till the support plate that guider screw restriction and sliding sleeve are connected rises, turn screw, push rod backs down steel ball, gently press the support plate again, then the oil in the oil cylinder chamber is through the valve body duct, steel ball, the duct, spring, hollow screw enters fuel tank, can adorn face again, be arranged on a left side, adjustment screw on the right riser is to be used for the compressed length of pilot plunger to regulate the height that rises when dough cuts at every turn, the support plate is provided with aperture to increase frictional force, prevent that tulwar from rolling dough, depth-feed mechanism: the rectangular recess on the valve body be fixed on a left side, guide rail on the right riser is sliding fit, a left side, right riser and underframe are connected, the nut and the screw rod that are connected with valve body screw, and the belt pulley of screw rod one end setting is connected through belt with belt pulley on the attached motor shaft; Lubricated cleaning mechanism: the sparge pipe that is arranged on the tulwar top is fixed on the support with clamp, the sparge pipe lower end links to each other with the outlet pipe of micro pump, micro pump is arranged on the water tank antetheca that is fixed on underframe, two brushes are fixed on the support, lay respectively at the tulwar upper and lower, with the face bits on the cleaning tulwar; Electrical control circuit: 380V or 220V alternating current are through master switch and main motor, the micro pump motor connects, normally opened contact through left contactor is connected with attached motor, normally opened contact through right contactor, oppositely be connected a left side with attached motor, be respectively equipped with coil in the right contactor, normally closed, a normally opened contact left side, right starting button, travel switch links to each other with coil respectively, the 380V power supply is through timer, stop button is given a left side, right contactor coil power supply, be provided with binding post in the circuit board, three motors and two travel switches are located in the machine, all the other whole electric elements are located in the control box of machine front side, and control box links to each other through lead with machinery compartment.

Mechanical part and part hydraulic part are by machining, and the spring in the remaining fluid casting die, steel ball, whole electrical equipment, motor, micro pump are the commercially available prod, can buy.

The utility model has the advantages that: 1. replace making plande noodles by hand with machine, alleviated people's labour intensity, improved efficient; 2. quality is good, owing to coordinate three kinds of motions with machine, and be provided with lubricated cleaning mechanism, and so the noodles that cut are even and smooth.

Fig. 1 is a front view of the present utility model, Fig. 2 is the vertical view of Fig. 1, Fig. 3 is the A-A cutaway view of Fig. 1, Fig. 4 is the enlarged diagram of I among Fig. 3, and Fig. 5 is the D-D cutaway view of Fig. 4, and Fig. 6 is that the C of Fig. 2 is to partial view, Fig. 7, Fig. 8, Fig. 9 are respectively the front views of tulwar, left view and vertical view, Figure 10 are the hydraulic means schematic diagrams, and Figure 11 is circuit theory diagrams.

In conjunction with the accompanying drawings structure of the present utility model and embodiment are described as follows: by rotary cutting, axial feed, radial feed, lubricated cleaning mechanism and electrical control circuit are formed, rotary shearing mechanism: make the L type support 3 and the bearing block 5 that are connected with underframe 12 by shaped steel and be connected, its floor projection becomes V-shape, the support 4 fixing with underframe is provided with main motor D 1, the beam warp bearing of cutterhead 6 is supported in the bearing block 5 of frame, the belt pulley 1 of cutterhead and main motor is connected through belt, be fixed with 4～8 tulwar 8 in that cutterhead downside outer rim is uniform on circumference, during work, the crooked cutting edge of rotation tulwar cuts dough, tulwar has three important structure parameters: throwing face arc radius R is 50～90, basil β is 30 °～50 °, and edge clearance angle α is 1 °～3 °; Axial feed mechanism: be equipped with oil cylinder 24 in the sliding sleeve 10 that is connected with support plate 7, its circumference is provided with vertical groove, guide and limit screw 28 cylindricals radially are sliding fit with circumferential and groove along oil cylinder, the oil cylinder bottom is threaded with valve body 23, be provided with suction in the valve body, draining valve (47,46) be communicated with fuel tank 19, oil sucting valve 47 among Figure 10 comprises the steel ball 33 among Fig. 4, spring 32, stage clip hollow screw 31, hollow screw 34 and valve body duct 23f, 23c, draining valve 46 among Figure 10 comprises the packing ring 29 among Fig. 4, duct 23b on steel ball 30 and the valve body, 23d, 23c, overflow valve 44 among Figure 10, by steel ball 37, spring 38, hollow screw 39 and valve body duct (23g, 23e, 23a) constitute, the fuel tank 19 that is connected with valve body one side is communicated with, joint door 48 among Figure 10 is by the screw among Fig. 4 35, steel ball 37 in push rod 36 and the overflow valve, spring 38, hollow screw 39 and valve body duct (23g, 23e, 23a) constitute, a left side, right plunger displacement pump (43,45) comprise a left side among Fig. 5, right plunger (18,20) left side, right cylinder cap (40,42), duct (23h on spring 41 and the valve body, 23c), support plate 7 is provided with 10～100 apertures, depth-feed mechanism: the rectangular recess on the valve body 23 be fixed on a left side, guide rail 11 on the right riser 16 is sliding fit, a left side, right riser and underframe 12 are connected, guide rail is enclosed in the groove of valve body with two pressing plates 25 among Fig. 3, nut 27 footpath two angle steel 26 are connected with valve body, two little holes with angle steel on the nut are movingly, screw rod 21 screws with nut, when screw rod rotates, nut can only move, and belt pulley on 2 of the belt pulley 14 of screw rod one end setting and the attached motor D 15 is connected through belt; Lubricated cleaning mechanism: the sparge pipe 2 usefulness clamps that are arranged on the tulwar top are fixed on the support 3, the sparge pipe lower end links to each other with the outlet pipe of micro pump motor D 3, micro pump is arranged on water tank 13 antethecas that are fixed on underframe 12, two brushes 22 are fixed on the support, lay respectively at the above and below of tulwar 8, on left and right riser 16, be provided with the adjustment screw 17 of pilot plunger stroke; Electrical control circuit: 380V or 220V alternating current are through master switch K1 and main motor D 1, micro pump motor D 3 connects, normally opened contact (a through left contactor J1, b, c) be connected with attached motor D 2, normally opened contact (a through right contactor J2, b, c) oppositely be connected with attached motor, a left side, be respectively equipped with coil f in the right contactor, normally-closed contact e, normally opened contact d, a left side, right starting button K4, K3, a left side, right lateral journey switch L1, L2,380V is through timer T, stop button K2 gives a left side, right contactor coil f power supply, in the

circuit board

1,2,3,4,5,6,7,8,9,10,11,12 is binding post, three motor D 1, D2, D3 and two travel switch L1, L2 is arranged in the machine, all the other whole electric elements are arranged in the control box of machine front side, 6 leads that control box comes out link to each other with motor, and other is 8 leads and travel switch L1, L2 links to each other.

The operation principle of the present utility model and the course of work are described as follows:

As the noodles section wide * thick=3 * 3, cutter diameter is 120 rev/mins of φ 450, rotating speeds, 6 of tulwars, cutting linear velocity V1=120 * 450 π/the 60=2826mm/s of tulwar then, equate with the oil cylinder piston shank diameter that as left and right diameter of plunger then the length (setting 3mm) that is compressed of plunger equals oil cylinder piston bar lifting height.The radial feed speed V2=120 * 6 * 3/60=36mm/s of dough, dough is made radially reciprocating feed for 36 millimeters with per second, and when dough had whenever been cut one deck axial feeding and is 3 millimeters, the noodles section of cutting-out just in time was 3 * 3 square millimeters.

The course of work: at first the dough that treacle is knead well places on the support plate and flattens.Connect power supply Closing Switch K1; cutterhead 6 rotations are cut; micro pump D3 begins to draw water; by sparge pipe 2 water is rushed at through the tulwar 8 under it; 22 pairs of processes of brush and the tulwar that contacts its bristle are cleaned with water; the handgrip of rotary timer T; set the cutting time; press starting button K4; then electric current is through the coil f of left contactor J1; the normally closed point (e) of right contactor J2; the normally closed some g circulation of right lateral journey switch L2; the J1 adhesive; the normal battle of (a of J1; b; c; d) all closed; attached motor D 2 is rotated; with give the K4 self-insurance the normal battle (d) on K4 and the J1 that connects; normally closed some e disconnects; make the J2 can not adhesive; screw rod 21 rotates; make valve body 23 be with dough 9 feeding to the right by nut 27; when dough contacts with tulwar; begun cutting; cutterhead constantly rotates; dough is feeding to the right constantly; cut from the noodles of dough and cast aside machine by the arcuate furrow on the tulwar; when dough feeding is to the right cut down one deck fully; feeding to the right again; then the inclined-plane on the valve body 23 contacts with push rod on the right lateral journey switch L2 gradually; and compression push rod; make the L2 action at last; then the normally closed point (g) on it at first disconnects the J1 outage is discharged; attached motor D 2 stalls; then normal (h) closure of making war; electric current is by the normally closed point (e) of J1; the normally closed point (g) of left lateral journey switch L1 makes contactor J2 adhesive; the normal battle of (a of J2 then; b; c; d) all closed; (d) makes the J2 self-insurance by normal battle; attached motor D 2 reverse rotations; the normally closed point (e) of J2 disconnects; make the J1 can not adhesive; the push rod of inclined-plane compression travel switch L2 on valve body 23 and make 2 counter-rotatings of attached motor D before; vertical feed is also being carried out; right plunger 20 collision adjustment screw 17 on the valve body; make right plunger be compressed 3 millimeters; oil among the right plunger pump chamber 23h is through duct 23c; 23d; steel ball 30; duct 23b; packing ring 29 rows make the piston rod in the oil cylinder also rise 3 millimeters to oil cylinder 24 chambers; be that dough 9 has risen 3 millimeters; after attached motor D 2 reverse rotations; the valve body band dough feeding left; when dough contacts with tulwar; begun time one deck cutting again; being cut down one deck valve body band when dough dough and is fed into left end; during valve body inclined-plane compression left lateral journey switch L1 push rod; the course of work is with right; and so forth up to the setting-up time of timer T to or the face on the support plate has all been cut (staying certain thickness face stubble) always; at this moment operable switch K1 shuts down; turn screw 35; make push rod 36 back down steel ball 37, gently press support plate 7, then the oil in the oil cylinder 24 is got back to fuel tank 19; turn screw 35 again steel ball 37 is resetted, the dress face begins the next round cutting again.

Claims

1, a kind of noodles cutting machine, it is characterized in that, it is made up of rotary cutting, axial feed, radial feed, lubricated cleaning mechanism and electrical control circuit, rotary shearing mechanism: make the L type support (3) and the bearing block (5) that are connected with underframe (12) by shaped steel and be connected, its floor projection becomes V-shape, the support (4) that is connected with underframe is provided with main motor (D1), the beam warp bearing of cutterhead (6) is supported in the bearing block (5) of frame, cutterhead is connected through belt with the belt pulley (1) of main motor, cutterhead downside outer rim with circumference on the uniform tulwar (8) that is fixed with; Axial feed mechanism: be equipped with oil cylinder (24) in the sliding sleeve (10) that is connected with support plate (7), its excircle is provided with vertical groove, guide and limit screw (28) cylindrical radially is sliding fit with circumferential and groove along oil cylinder, the oil cylinder bottom is threaded with valve body (23), be provided with suction in the valve body, draining valve (47,46) be communicated with fuel tank (19), oil sucting valve comprises stage clip hollow screw (31), spring (32), steel ball (33), duct (23f on hollow screw (34) and the valve body, 23c), draining valve comprises packing ring (29), duct (23b on steel ball (30) and the valve body, 23d, 23c), overflow valve (44) comprises steel ball (37), spring (38), duct (23g on hollow screw (39) and the valve body, 23e, 23a), the fuel tank that is connected with valve body one side is communicated with, a left side, right plunger displacement pump (43,45) comprise a left side, right plunger (18,20), a left side, right cylinder cap (40,42), duct (23h on spring (41) and the valve body, 23c), the joint door (48) of hydraulic means is by screw (35), steel ball (37) on push rod (36) and the overflow valve, spring (38), duct (23g on hollow screw (39) and the valve body, 23e, 23a) constitute; Depth-feed mechanism: the rectangular recess on the valve body be fixed on a left side, guide rail (11) on the right riser (16) is sliding fit, being provided with belt pulley (14) with screw rod (21) one ends that the nut that is connected on the valve body (27) screws is connected through belt with belt pulley (15) on attached motor (D2) axle, lubricated cleaning mechanism: the sparge pipe (2) that is located at tulwar (8) top is fixed on the support (3) with clamp, the sparge pipe lower end links to each other with the outlet pipe of micro pump (D3), micro pump is arranged on water tank (13) sidewall that is fixed on underframe (12), two brushes (22) are fixed on and lay respectively on the tulwar on the support, the below is on a left side, right riser (16) is provided with pilot plunger (18,20) adjustment screw of stroke (17); Electrical control circuit: the 380V alternating current is through master switch (K1) and main motor (D1), micro pump motor (D3) connects, normally opened contact (a through left contactor (J1), b, c) be connected with attached motor (D2), normally opened contact (a through right contactor (J2), b, c) oppositely be connected with attached motor, a left side, be respectively equipped with coil (f) in the right contactor, normally-closed contact (e), normally opened contact (d), a left side, right starting button (K4, K3), a left side, right lateral journey switch (L1, L2), 380V is through timer (T), stop button (K2) is given a left side, right contactor coil (f) power supply, 1 in the circuit board, 2,3 ... 12 is binding post.

2, by the described noodles cutting machine of claim 1, it is characterized in that the quantity of tulwar (8) is 4～8, three structural parameters of tulwar are: throwing face arc radius R is 50～90, and basil β is 30 °～50 °, and edge clearance angle α is 1 °～3 °.

3, by the described noodles cutting machine of claim 1, it is characterized in that, have 10～100 apertures on the support plate (7).