CN2354687Y - Apparatus for producing special screening materials - Google Patents
Apparatus for producing special screening materials Download PDFInfo
- Publication number
- CN2354687Y CN2354687Y CN 97236746 CN97236746U CN2354687Y CN 2354687 Y CN2354687 Y CN 2354687Y CN 97236746 CN97236746 CN 97236746 CN 97236746 U CN97236746 U CN 97236746U CN 2354687 Y CN2354687 Y CN 2354687Y
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- China
- Prior art keywords
- chain
- net
- rewinding
- joint
- support
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- Expired - Fee Related
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Abstract
The utility model provides a device for producing special net-shaped material, which relates to a special device which can produce alloy foil material into the net-shaped material. The utility model which is suitable for aluminium base alloy foil with the material thickness from 0.02 mm to 0.5 mm is provided with a machine body, a charging device, a shaping device, a lancing device, a net drawing expanding device, a material receiving mechanism, a power and power transmission device and an electric control device. The utility model is characterized in that the lancing device is composed of an upper and a lower cutting knife groups, a copper grid net, a base support seat, a gear and a chain wheel; the net drawing expanding device is composed of a net drawing chain, a net drawing chain support seat, a universal joint, a regulating screw rod and a power chain wheel; the material receiving device is composed of a support frame, a material receiving chain wheel, a riding wheel, a material receiving ring barrel and a material receiving disc.
Description
What the extraordinary Web materials production equipment of the utility model related to is the Special Equipment that production Alloy Foil material reticulates material, is applicable to that material thickness is the alloy foil of 0.02-0.5 millimeter.
Existing extraordinary Web materials manufacturing machine, its feeding device position on lathe bed can not be adjusted, the loading operation trouble, unproductive time is long.The cutting knife of its joint-cutting part is pointed blade, and is easy to wear, often damages, influence speed of production, the corresponding increase of production cost, drawing in the net device is that many breaker rolls formula is drawn in the net, the special material mesh of pulling out is inhomogeneous, not attractive in appearance, serviceability is poor, and speed of production is slow, yields poorly, rewinding is action and joint-cutting, the exercise not harmony that draws in the net partly, also is the slow main cause of speed of production.
The purpose of utility model is to exist weak point that a kind of extraordinary Web materials production equipment is provided at present extraordinary Web materials manufacturing machine, have lathe bed, feeding device, apparatus for shaping, joint-cutting device, draw in the net expanding unit, material collecting device, the special plane equipment of the production Web materials of the brand-new form of a cover is provided.This device structure is closely simple, and is easy to operate, applied widely, the production efficiency height, and the Web materials mesh of production is even, attractive in appearance.Serviceability reaches product requirement.
Extraordinary Web materials production equipment takes following scheme to realize: extraordinary Web materials production equipment adopts fabricated structure, by lathe bed, feeding device, apparatus for shaping, the joint-cutting device draws in the net expanding unit, material collecting device, each power, power transmission, electrical control gear is formed.Electrical control gear adopts the control of sheet machine, the joint-cutting device, draws in the net the power of expanding unit, material collecting device, adopts advanced frequency control, by Single-chip Controlling, speed between each power can be adjusted automatically, and speed of production improves greatly, thereby obtains high economic benefit.
The lathe bed of extraordinary Web materials production equipment, adopt welded structure, the top bed surface is welded to form by spheroidal graphite cast-iron and channel-section steel, under the situation that satisfies its intensity and stiffness requirement, saved steel, reduced machinery weight, manufacturing processing is more convenient, the bottom lathe bed is welded into rack and panel construction with angle steel and channel-section steel, makes the repairing of equipment more convenient with maintenance.
The feeding device of extraordinary Web materials production equipment is made of material tube, raw material axle, support, garden nut, hex nut, upper slide, following flap, base plate, handwheel, makes parts, is fastened on the front end of lathe bed top bed surface by the hex bolts location.This feeding device is adjusted the position of Alloy Foil raw material on lathe bed by adjusting screw mandrel, nut and handwheel, i.e. raw material and lathe bed axis parallel degree, the raw material flatness that enters cutting knife.Support is contained on the upper slide, adopts the big taper roll bearing of bearing capacity between barrel and the barrel axle, and by the elasticity between nut adjustment barrel and the barrel axle, it is straight that Alloy Foil is guaranteed when entering cutting knife.
The apparatus for shaping of extraordinary Web materials production equipment is made of cylinder, drum shaft support, base plate, adopt stainless steel tube to do cylinder, adopt precise rolling bearing to link between cylinder and the axle, be contained on the lathe bed by support, base plate, between the first assembling materials device and the joint-cutting device, do the preceding shaping of joint-cutting, second is assembled in the joint-cutting device and draws in the net between the expanding unit, do shaping behind the joint-cutting, the first half of second group of apparatus for shaping also plays the effect of tensioning joint-cutting Alloy Foil, makes to draw in the net expansion and carry out smoothly.
The joint-cutting device of extraordinary Web materials production equipment is made up of last lower cutter group, copper aperture plate, subplate bearer, gear, sprocket wheel.Be contained between first group and the second group of apparatus for shaping, be fixed on the bed surface by bolt, alignment pin, the cutting knife of upper and lower cutting knife group adopts the superior alloy steel manufacturing, blade is made wafer-type and band breach wafer-type, improved cutting edge strength, making does not have the raising of several times ground cutter life, and the upper cutter group works cutting knife by adjusting the cutting knife penetraction depth in the best condition.A pair of copper aperture plate is contained between the lower cutter group, makes Alloy Foil smoothly by blade cuts, and can not break.The power of this joint-cutting device is contained on the lathe bed lower bracket, adopt the frequency control motor speed changer, power is passed to the slitter shaft of lower cutter group, control its speed automatically by single-chip microcomputer by chain, sprocket wheel, make joint-cutting, draw in the net to expand the coordination with rewinding, reach production requirement.
Extraordinary Web materials production equipment draw in the net expanding unit by draw in the net chain, draw in the net chain bearing, universal joint, adjustment screw mandrel, power chain and constitute, be contained between second group of apparatus for shaping and the material collecting device, by being bolted on the lathe bed face, drawing in the net chain is contained in and draws in the net on the chain bearing, the forward and backward adjustment screw mandrel that is equipped with of bearing, power transmission chain wheel shaft two ends are equipped with universal joint, drive sprocket, transmission and draw in the net special-shaped chain.Originally draw in the net expanding unit, adopt 2 5# channel-section steels through being machined into support, it is simple and reasonable, and is easy to adjust.Originally draw in the net expanding unit and adopt special-shaped chain to draw in the net continuously, make the suffered tension uniform unanimity of joint-cutting Alloy Foil each several part, the Web materials mesh of producing is evenly attractive in appearance, and serviceability reaches product requirement.The power of this device adopts the frequency control motor speed changer, be contained on the lathe bed lower bracket, by its speed of Single-chip Controlling, by chain, sprocket wheel power is passed to and to be drawn in the net special-shaped chain, draw in the net special-shaped chain support to adjust screw mandrels by two and adjust the relative positions of both sides supports and satisfy production requirement.
The material collecting device of extraordinary Web materials production equipment, be made of support, rewinding sprocket wheel, support roller, rewinding circle tube, rewinding dish, the rewinding sprocket wheel is assemblied in the support both sides, and support roller is arranged on rewinding sprocket wheel inboard, rewinding circle tube is erected on the support roller, and the rewinding dish is equipped with on rewinding circle tube both sides.Material collecting device is installed in the bed surface afterbody by support, by being contained in the frequency control motor speed changer of lathe bed bottom,, power is passed to rewinding circle tube via chain, rewinding sprocket wheel, by its speed of Single-chip Controlling, make material recovering speed and joint-cutting, draw in the net to expand two-part speed and adjust automatically.Guarantee the correct at a high speed running of whole equipment, produce qualified products.
When extraordinary Web materials production equipment is worked reel shape Alloy Foil is contained on the material tube of feeding device, shaping cylinder by first group of apparatus for shaping, incision cutting knife group joint-cutting the aperture plate of copper up and down from the joint-cutting device, Alloy Foil behind the joint-cutting by second group of apparatus for shaping shaping after, enter and draw in the net expanding unit and draw in the net, pull into net form after, be rolled into cylindrical by material collecting device, after material collecting device is rolled up reel, cut off by being contained in the plug-in strip that draws in the net between expanding unit and the material collecting device.Continue rewinding after changing the rewinding reel.This equipment adopts advanced frequency control motor speed changer, by the speed between each power of Single-chip Controlling, makes each power set close look at the swing, has improved speed of production.This device structure is tight, and is easy to operate, applied widely, the constant product quality of being produced, production efficiency height.
The utility model is described in further detail below with reference to accompanying drawing.
Fig. 1 is extraordinary Web materials production equipment structural representation.
Fig. 2 is the utility model feeding device structural representation.
Fig. 3 is the utility model joint-cutting device front view.
Fig. 4 is the utility model joint-cutting device side view.
Fig. 5 is the structural representation of the utility model joint-cutting cutter group.
Fig. 6 is the structural representation of the utility model band breach blade.
Fig. 7 is the shape schematic diagram after the Alloy Foil cutting.
Fig. 8 is that the utility model draws in the net the structural representation of expanding unit.
Fig. 9 is that the utility model draws in the net expanding unit A to schematic diagram.
Figure 10 is that the utility model draws in the net the chain structure schematic diagram.
Figure 11 is that the utility model draws in the net chain chain chip architecture schematic diagram.
Overall structure schematic diagram with reference to accompanying drawing 1 extraordinary Web materials production equipment.This equipment adopts the welded type lathe bed.Feeding device 2, joint-cutting device 3 draws in the net expanding unit 4, and material collecting device 6 and apparatus for shaping 8 etc. link into an integrated entity with lathe bed 1 by bolt, alignment pin.The joint-cutting device, draw in the net expanding unit and material collecting device power motor, decelerator 7 and be installed on lathe bed the latter half 9, power is passed to each device, finish action separately by chain, sprocket wheel.5 is the cut-out plug-in strip that adopts the printing paper cutter to do among the figure, and it is simple in structure, and is easy to operate.7 is three dynamic retarding group of motors shown in the figure, by the unified control of single-chip microcomputer, makes their automatic speed of adjusting separately in whole process of production, reaches at a high speed and produces smoothly.
Shown in accompanying drawing 2, be the feeding device structural representation of extraordinary Web materials production equipment.By 10 (four M12 bolts) among the figure base plate 18 is connected on the lathe bed, the Alloy Foil raw material is fixed on the material tube 12 by round nut 13, refill on raw material axle 11, adjust relative elasticity between material tubes 12 and the raw material axle 11 by two ends hex nut 14, by handwheel 15, adjust the lengthwise position of upper slide 16, by the corner of flap 17 under the adjustment of opposite side handwheel, make the raw material work in-process guarantee correct position, to guarantee speed of production and product quality.
Shown in accompanying drawing 3,4, the structural representation of the joint-cutting device of this extraordinary Web materials production equipment is connected base plate 28 on the lathe bed by 19 among the figure (four M12 bolts).Support 27 is connected with base plate 28 by bolt, pin.Power is passed to sprocket wheel 20 by chain, sprocket wheel 20 is connected for flat key with slitter shaft 23, by gear 24,25 power is passed to slitter shaft 22 again, cutting knife is that flat key is connected (its structure as shown in Figure 5) with slitter shaft, and slitter shaft 22 is adjusted screws 21 by two and adjusted the cutting knife penetraction depths.Alloy Foil 29 enters lower cutter by in the middle of the two bronze medal grid 26, makes Alloy Foil cut into state as shown in Figure 7, enters down the road flow process.As shown in Figure 5, be the cutting knife group structural representation of this joint-cutting device, the joint-cutting cutter adopts the multi-disc stepped construction, and blade is made with superior alloy steel.The upper cutter group has 31 (as shown in Figure 6) of circular knife 32, band breach blade, and a slice folder a slice by flat key 33 location, is contained on the cutter shaft 22, clamps and guarantees operate as normal by two ends clip blade 30 and round nut 34,35.The lower cutter group is by the different gardens of two kinds of diameters blade, and a slice folder a slice is combined into, and is contained on the cutter shaft by the flat key location.
Shown in accompanying drawing 8,9, be the structural representation that draws in the net expanding unit of extraordinary Web materials production equipment.1 is lathe bed among the figure, and 37 is power chain, makes both sides draw in the net chain 42 by universal joint 41 and is synchronized with the movement, and draws in the net chain 42 to be special-shaped chain (its structure is shown in Figure 10,11).Draw in the net chain 42 by chain guide plate 43,44 guiding, make abnormity draw in the net chain interlock up and down.Adjust and draw in the net folding degree between the chain bearing 38,39 by adjusting screw mandrel 36,40, front end is a joint-cutting Alloy Foil width, the rear end is the forming net width, owing to draw in the net between the chain bearing 38,39 to pre-small post-large, joint-cutting Alloy Foil 29 is being drawn in the net up and down under the chain interlock, move forward together, make the joint-cutting Alloy Foil be launched into net, arrow is depicted as moving direction among the figure.
Shown in accompanying drawing 10,11, draw in the net the structural representation of chain for drawing in the net expanding unit, originally draw in the net chain to adopt the roller 45 of roller chain, the chain sheet 46 with silent chain assembles with chain pin 47.Wherein Yi Bian three chain sheet increments are worn into tack and are played the effect of interlock Alloy Foil.This chain guiding is simple, stable drive, snap-in force are big, just can guarantee to draw in the net the work of expanding smoothly.
Constitute by support 48, rewinding sprocket wheel 49, support roller, rewinding circle tube 50, rewinding dish 51 with reference to accompanying drawing 1 material collecting device.Frequency control motor speed changer (7) is via chain, rewinding chain gear transmission rewinding circle tube 50, by its speed of Single-chip Controlling, makes material recovering speed and joint-cutting, draws in the net to expand two parts speed and adjust automatically.
Claims (3)
1. an extraordinary Web materials production equipment has lathe bed, feeding device, apparatus for shaping, and the joint-cutting device draws in the net expanding unit, material collecting device, power, power transmission, electrical control gear draws in the net expanding unit; Feeding device is made of material tube, raw material axle, support, garden nut, hex nut, upper slide, following flap, base plate, handwheel, makes parts, locatees the front end that is fastened on lathe bed top bed surface by bolt, and support is contained on the upper slide; Apparatus for shaping is made of cylinder, drum shaft, support, base plate, adopts precise rolling bearing to link between cylinder and the drum shaft, is contained on the lathe bed by support, base plate; Power, power transmission are made of reducing motor group, chain, sprocket wheel, electrical control gear is a Single-chip Controlling, it is characterized in that the joint-cutting device is made up of last lower cutter group, copper aperture plate, subplate bearer, gear, sprocket wheel, be contained between first group and the second group of apparatus for shaping, be fixed on the lathe bed face, a pair of copper aperture plate is contained between the lower cutter group; Draw in the net expanding unit by draw in the net chain, draw in the net chain bearing, universal joint, adjustment screw mandrel, power chain and constitute, be contained between second group of apparatus for shaping and the material collecting device, be fixed on the lathe bed face, drawing in the net chain is contained in and draws in the net on the chain bearing, the adjustment screw mandrel is housed before and after the bearing, and power transmission chain wheel shaft two ends are equipped with universal joint, travelling gear, transmission and are drawn in the net chain; Material collecting device is made of support, rewinding sprocket wheel, support roller, rewinding circle tube, rewinding dish, and the rewinding sprocket wheel is assemblied in the support both sides, and support roller is arranged on rewinding sprocket wheel inboard, and rewinding circle tube is erected on the support roller, and the rewinding dish is equipped with on rewinding circle tube both sides.
2. extraordinary Web materials production equipment according to claim 1, the last lower cutter group joint-cutting cutter that it is characterized in that the joint-cutting device adopts the multi-disc stepped construction, the upper cutter group has garden blade, band breach blade, a slice folder a slice by the flat key location, is contained on the cutter shaft, clamp by two ends blade and garden nut, the lower cutter group is by the different gardens of two kinds of diameters blade, and a slice folder a slice is combined into, and is positioned on the cutter shaft by flat key.
3. extraordinary Web materials production equipment according to claim 1, it is characterized in that drawing in the net chain is special-shaped chain, draw in the net chain by chain guide plate guiding, draw in the net chain to adopt the roller of roller chain and the chain sheet of silent chain to assemble with chain pin, wherein Yi Bian three chain sheet increments are worn into tack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97236746 CN2354687Y (en) | 1997-08-06 | 1997-08-06 | Apparatus for producing special screening materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 97236746 CN2354687Y (en) | 1997-08-06 | 1997-08-06 | Apparatus for producing special screening materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2354687Y true CN2354687Y (en) | 1999-12-22 |
Family
ID=33947544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 97236746 Expired - Fee Related CN2354687Y (en) | 1997-08-06 | 1997-08-06 | Apparatus for producing special screening materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2354687Y (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009105914A1 (en) * | 2008-02-27 | 2009-09-03 | Huang Xiaodong | Processing apparatus for anti-explosive material and the control device thereof |
| CN102068346A (en) * | 2010-10-09 | 2011-05-25 | 杭州珂瑞特机械制造有限公司 | Special wide-range transition wheel for adult incontinence trouser production equipment |
| CN102248400A (en) * | 2011-03-16 | 2011-11-23 | 王新钢 | Production equipment of metal foil three-dimensional net explosion-proof filler used for separate and explosion-proof superconductive heat dissipation |
| CN102501260A (en) * | 2011-10-10 | 2012-06-20 | 莱州市得利安数控机械有限公司 | Automatic fixed-length cutting machine for soft rubber hose |
| CN104588489A (en) * | 2014-11-19 | 2015-05-06 | 浙江环球滤清器有限公司 | Manufacturing method for spiral filtering net and filtering net forming mechanism of manufacturing method |
| CN105522040A (en) * | 2016-02-03 | 2016-04-27 | 郑州睿森自动化科技有限公司 | Unfolding device for barrier and explosion-proof aluminium foil |
| CN107175288A (en) * | 2017-05-26 | 2017-09-19 | 河南中联安全科技有限公司 | Aluminum foil coil joint-cutting net puller and supporting aluminum foil coil processing method |
-
1997
- 1997-08-06 CN CN 97236746 patent/CN2354687Y/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101932392B (en) * | 2008-02-27 | 2012-10-03 | 上海华篷防爆科技有限公司 | Processing apparatus for anti-explosive material and the control device thereof |
| EP2251113A1 (en) * | 2008-02-27 | 2010-11-17 | Xiaodong Huang | Processing apparatus for anti-explosive material and the control device thereof |
| EP2251113A4 (en) * | 2008-02-27 | 2011-06-01 | Xiaodong Huang | Processing apparatus for anti-explosive material and the control device thereof |
| WO2009105914A1 (en) * | 2008-02-27 | 2009-09-03 | Huang Xiaodong | Processing apparatus for anti-explosive material and the control device thereof |
| CN102068346A (en) * | 2010-10-09 | 2011-05-25 | 杭州珂瑞特机械制造有限公司 | Special wide-range transition wheel for adult incontinence trouser production equipment |
| CN102068346B (en) * | 2010-10-09 | 2012-10-10 | 杭州珂瑞特机械制造有限公司 | Special wide-range transition wheel for adult incontinence trouser production equipment |
| CN102248400B (en) * | 2011-03-16 | 2013-04-17 | 王新钢 | Production equipment of metal foil three-dimensional net explosion-proof filler used for separation and explosion-resistance as well as superconductive heat dissipation |
| CN102248400A (en) * | 2011-03-16 | 2011-11-23 | 王新钢 | Production equipment of metal foil three-dimensional net explosion-proof filler used for separate and explosion-proof superconductive heat dissipation |
| CN102501260A (en) * | 2011-10-10 | 2012-06-20 | 莱州市得利安数控机械有限公司 | Automatic fixed-length cutting machine for soft rubber hose |
| CN102501260B (en) * | 2011-10-10 | 2013-08-28 | 莱州市得利安数控机械有限公司 | Automatic fixed-length cutting machine for soft rubber hose |
| CN104588489A (en) * | 2014-11-19 | 2015-05-06 | 浙江环球滤清器有限公司 | Manufacturing method for spiral filtering net and filtering net forming mechanism of manufacturing method |
| CN104588489B (en) * | 2014-11-19 | 2017-02-22 | 浙江环球滤清器有限公司 | Manufacturing method for spiral filtering net and filtering net forming mechanism of manufacturing method |
| CN105522040A (en) * | 2016-02-03 | 2016-04-27 | 郑州睿森自动化科技有限公司 | Unfolding device for barrier and explosion-proof aluminium foil |
| CN107175288A (en) * | 2017-05-26 | 2017-09-19 | 河南中联安全科技有限公司 | Aluminum foil coil joint-cutting net puller and supporting aluminum foil coil processing method |
| CN107175288B (en) * | 2017-05-26 | 2020-02-14 | 河南中联安全科技有限公司 | Aluminum foil coil cutting and net pulling machine and matched aluminum foil coil processing method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |