WO2009105914A1 - Processing apparatus for anti-explosive material and the control device thereof - Google Patents

Processing apparatus for anti-explosive material and the control device thereof Download PDF

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Publication number
WO2009105914A1
WO2009105914A1 PCT/CN2008/000405 CN2008000405W WO2009105914A1 WO 2009105914 A1 WO2009105914 A1 WO 2009105914A1 CN 2008000405 W CN2008000405 W CN 2008000405W WO 2009105914 A1 WO2009105914 A1 WO 2009105914A1
Authority
WO
WIPO (PCT)
Prior art keywords
explosion
frame
proof material
shaped vertical
sliding
Prior art date
Application number
PCT/CN2008/000405
Other languages
French (fr)
Chinese (zh)
Inventor
黄晓东
Original Assignee
Huang Xiaodong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huang Xiaodong filed Critical Huang Xiaodong
Priority to PCT/CN2008/000405 priority Critical patent/WO2009105914A1/en
Priority to EP08714859A priority patent/EP2251113B1/en
Priority to CN2008801259622A priority patent/CN101932392B/en
Publication of WO2009105914A1 publication Critical patent/WO2009105914A1/en
Priority to HK10108769.0A priority patent/HK1142294A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/04Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
    • B21D31/046Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal making use of rotating cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/021Control or correction devices in association with moving strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D7/088Means for treating work or cutting member to facilitate cutting by cleaning or lubricating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006Article or web delivery apparatus incorporating cutting or line-perforating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2513/00Dynamic entities; Timing aspects
    • B65H2513/10Speed

Definitions

  • the invention relates to an explosion-proof material processing device and a control device thereof, in particular to a processing device for filling explosion-proof materials used in a storage and transportation container of a flammable and explosive hazardous chemicals and synchronous control of the rolling and pulling nets thereof unit.
  • the explosion-proof materials In the storage and transportation containers of flammable, explosive liquid and gaseous hazardous chemicals, in order to prevent the media from burning or exploding due to accidents such as static electricity, fire, gunshots, etc., the explosion-proof materials shall be filled in the storage and transportation containers.
  • the explosion-proof material is processed by cutting a roll-shaped flat aluminum alloy original foil material into a grid shape, and then gradually stretching outwardly on both sides to form a high-porosity sheet-like material, and then using a high-porosity sheet material.
  • One side of the body is wound into a multi-layered cylindrical explosion-proof material body in a direction perpendicular to the side.
  • the existing processing equipment is in patent number
  • the aluminum alloy raw foil coil of the existing equipment is placed on the roll holder at the upper part of the rack, and the weight of the coil is about 50 kg, and it is very difficult to manually install and disassemble the roll.
  • the rolling cutter driving motor of the existing equipment cutting mechanism and the pulling net driving motor of the pulling mechanism often have the situation that the rotation speed is not synchronized during the operation. In the process of operating the explosion-proof material, the motor rotation speed often changes, and needs constant The adjustment of the motor seriously limits the production schedule and the quality of the finished product.
  • the dust and chip particles on the surface of the aluminum foil easily block the blade, making the blade dull and affecting the quality of the cutting.
  • the existing equipment uses manual manual cutters to make the material of the net material difficult to control, and the manual operation and retrieving after cutting, labor inefficiency, high strength and safety hazards.
  • the existing equipment has many defects such as low automation control, low work efficiency, poor product quality, high labor intensity and large safety hazards.
  • One of the technical problems to be solved by the present invention is to provide an explosion-proof material processing device with a simple structure and low cost in view of the deficiencies of the prior art; Increase the degree of automation control of equipment, strengthen control over the production process of explosion-proof materials, short processing cycle and high work efficiency.
  • the second technical problem to be solved by the invention lies in that, in view of the deficiencies of the prior art, a processing equipment for explosion-proof materials is provided, the decontamination means for the rolling cutter is perfected, and the cleaning of the rolling cutter in the process of processing the explosion-proof material is ensured. , sharp, and thus improve product quality.
  • the third technical problem to be solved by the present invention is that, in view of the deficiencies of the prior art, an explosion-proof material processing device is provided, and a pneumatic cutting and pushing mechanism is added, the volume of the coil is controlled accurately, the labor intensity is reduced, and the operation is safe and reliable.
  • An explosion-proof material processing equipment comprising a frame, sequentially fixing the material roll bracket, the guiding mechanism, the rolling mechanism and the pulling mechanism from one end of the rack to the other end, and fixing the cutting and receiving materials at the other end of the rack
  • the mechanism in order to ensure the quality of the unplugged material of the explosion-proof material, the rack is provided with a rolling cutter drive motor and a pull-net extension drive motor synchronous control unit, and the setting position is between the rolling mechanism and the pulling mechanism, the synchronization
  • the control unit is electrically connected to the adjustment control box and inputs a control signal thereto, and the adjustment control box is electrically connected with the roller cutter drive motor and the pull-net extension drive motor and outputs a control signal to adjust the rotation speed thereof to synchronize the two.
  • the synchronous control unit comprises a buffer roller frame fixed on the frame, the buffer roller frame is composed of a pair of "T" shaped vertical frames, which are relatively fixed on both sides of the frame, and two of the "T" shaped vertical beam beams
  • a drum shaft is connected to the top end, and a buffer roller is arranged on the drum shaft.
  • the inside of the "T"-shaped vertical column column is provided with a positioning groove, and the buffer rod is vertically slidably arranged in the positioning groove, and the "T"-shaped vertical column column is provided.
  • the sensor detects the position of the buffer rod, and the output end of the sensor is connected to the input end of the adjustment control box; the sensor is more than one, and is disposed at more than one position of the "T"-shaped vertical column. In order to make the detection effect more accurate, the sensor is arranged in the upper, middle and lower positions of the "T" shaped vertical column.
  • the upper part of the rolling cutter roller bracket of the rolling mechanism is provided with a brush, and the upper part of the brush is provided with an oil drop cup, and the oil hole of the oil drop cup extends to the handle Upper, there is an oil storage tank in the handle, and a plurality of oil drop holes are arranged in the lower part of the oil storage tank, and the oil drop holes are connected with the bristles.
  • a control valve is arranged in the drip cup, the control valve includes a valve core connected to the rotating handle, the rotating handle is disposed above the drip cup and protrudes out of the drip cup, and the end of the valve core is corresponding to the position of the oil hole outlet By adjusting the gap between the end of the valve core and the oil hole outlet by pulling the rotating handle, the amount of oil flowing from the drip cup into the brush handle is changed.
  • a dust collecting hood is further disposed on the upper portion of the rolling cutter of the hobbing mechanism, and the dust absorbing cover is connected to an external vacuum cleaner to adsorb dust and chip particles on the surface of the aluminum foil.
  • the cutting and receiving mechanism comprises a platform fixed on a horizontal surface of the end of the frame, and a pneumatic sliding cylinder and a guiding sliding rail are mounted on the brackets at both ends of the platform, the pneumatic sliding cylinder is connected with the sliding block, and the lower part of the sliding rod is provided with a supporting rod and a branch.
  • a disc-shaped cutter is mounted on the rod, and the air slide tube is connected with the high-pressure gas source, and the slider has a sliding portion, and the sliding portion reciprocates the slider along the guide rail under the action of the high-pressure airflow, and the slider drives the disc The cutter cuts and cuts the finished net material.
  • a support plate is mounted on an outer lower portion of the end of the frame, and a receiving reel is disposed on the support plate, and the receiving reel is connected to the winding motor output shaft on the frame through a chain, and is drawn into a mesh-shaped material.
  • the receiving reel is provided with a pneumatic pushing mechanism
  • the pneumatic pushing mechanism comprises a pneumatic sliding tube and a guiding sliding rail fixed under the platform, the pneumatic sliding tube is connected with the sliding block, the sliding block is connected with the pushing plate, and the pushing plate is connected.
  • the sleeve is arranged on the receiving reel; the pneumatic sliding tube is connected with the high-pressure gas source, and the sliding part is provided with a sliding portion, the sliding portion moves the sliding block along the guiding sliding rail under the action of the high-pressure airflow, and the sliding block drives the pushing plate to be multi-layered
  • the cylindrical explosion-proof material body is pushed away from the receiving reel.
  • the pneumatic pushing mechanism provided on the receiving reel may further comprise a baffle plate disposed at one end of the frame to fix the cylinder, the telescopic push rod in the cylinder passes through the baffle, and the telescopic push rod is connected with the annular plate.
  • the annular plate is sleeved on the receiving reel and is not in contact with the reel.
  • the annular plate is also connected with a guiding rod, and the guiding rod passes through the baffle, on the gas red
  • the inlet and outlet pipes for placing high-pressure gas are connected to the gas source through the high-pressure resistant rubber hose; the high-pressure gas of the cylinder causes the telescopic push rod to expand and contract, and drives the annular plate to move along the guide rod on the receiving reel, and the multi-layer cylindrical
  • the explosion-proof material body is pushed away from the receiving reel.
  • the pressure of the gas stream is 0.25 M 3 /min.
  • the raw material roll carrier is fixed below the outer side of one end of the frame.
  • the fourth technical problem to be solved by the present invention is to provide a hobbing and pulling synchronous control unit for an explosion-proof material processing equipment according to the deficiencies of the prior art, which has a simple structure and low cost, and realizes a rolling cutter driving motor. Synchronous operation of the extended drive motor with the pull net greatly improves the quality of the explosion-proof material.
  • the technical problem solved by the present invention is achieved by the following technical solutions -
  • the present invention provides a control device for an explosion-proof material processing apparatus, comprising a hobbing and pulling synchronous control unit, wherein the control unit is disposed in an explosion-proof material processing device
  • the rack is located between the rolling mechanism and the pulling mechanism, and comprises a buffer roller frame fixed on the frame, the buffer roller frame is composed of a pair of "T" shaped vertical frames, and is fixed on opposite sides of the frame.
  • the top end of the "T"-shaped vertical beam is connected with a roller shaft, and the drum shaft is sleeved with a buffer roller.
  • the inside of the "T"-shaped vertical column is provided with a positioning groove, and the buffer rod is slid up and down in the positioning groove, " A sensor is arranged on the column of the T-shaped vertical frame, the sensor detects the position of the buffer rod, and the output end of the sensor is connected with the input end of the adjustment control box; the sensor is more than one, and is arranged in a "T" shape More than one position of the vertical column, the synchronous control unit is electrically connected with the adjustment control box and inputs a control signal thereto, and adjusts the control box and the rolling cutter drive electric And pull the net extending driving motor electrical connection and outputs a control signal to adjust its rotational speed, so that the two synchronous operation.
  • the sensor is placed in the upper, middle and lower positions of the "T" shaped vertical column.
  • the present invention provides an explosion-proof material processing device and a control device thereof, which are simple in structure and low in cost, and realize the synchronous operation of the rolling cutter driving motor and the extended driving motor of the pulling net, thereby increasing the degree of automatic control of the device.
  • Strengthen the control of the production process of explosion-proof materials the processing cycle is short and the work efficiency is high; the decontamination means for the rolling cutter is perfected, the cleaning and sharpness of the rolling cutter in the process of explosion-proof material processing are ensured, and the product quality is improved;
  • the automatic cutting and pushing mechanism is added, the volume of the coil is controlled accurately, the labor intensity is reduced, and the operation is safe and reliable.
  • Embodiment 1 is a schematic overall structural view of Embodiment 1 of the present invention.
  • FIG. 2 is a schematic partial structural diagram of a synchronous control unit according to an embodiment of the present invention.
  • FIG. 3 is a schematic view showing a partial structure of a brush and an oil drop cup according to an embodiment of the present invention
  • FIG. 4 is a partial structural schematic view of a drop cup according to an embodiment of the present invention.
  • FIG. 5 is a schematic top plan view of a device according to Embodiment 1 of the present invention.
  • FIG. 6 , FIG. 7 and FIG. 8 are schematic diagrams showing partial structures of three different angles of a pneumatic pushing mechanism according to an embodiment of the present invention
  • FIG. 9 is a partial schematic structural view of a pneumatic pushing mechanism according to Embodiment 2 of the present invention.
  • FIG. 1 is a schematic view of an overall structure of a first embodiment of the present invention.
  • the present invention provides an apparatus for processing an explosion-proof material, including a frame 1, which is sequentially and intermittently fixed from one end of the frame 1 to the other end.
  • the roll carrier 2, the guiding mechanism 3, the rolling mechanism 4 and the pulling mechanism 5, and the other end of the frame 1 is fixed to the cutting and receiving mechanism 6.
  • the device mainly cuts the rolled flat aluminum alloy raw foil material through a rolling cutter in the rolling mechanism 4 to form a grid shape, and then gradually pulls both sides thereof in the pulling mechanism 5
  • the expanded and formed mesh-shaped high-porosity sheet-shaped explosion-proof material is wound into a multi-layer cylindrical explosion-proof material body in a direction perpendicular to the side edge centering on one side.
  • the present invention is provided with a rolling cutter drive motor and a pull-net extension drive motor synchronization control unit 7 on the frame 1, which is disposed between the hobbing mechanism 4 and the wire-drawing mechanism 5,
  • the synchronous control unit 7 is electrically connected to an adjustment control box (not shown) and inputs a control signal thereto, and the adjustment control box is electrically connected to the roller cutter drive motor 41 and the pull-length extension drive motor 51 and outputs a control signal. To adjust its speed and keep the two running in sync.
  • the synchronous control unit 7 includes a buffer roller frame 71 fixed on a frame, and the buffer roller frame 71 is formed by a pair of "T" shapes.
  • the vertical frame 711, 712 is composed of a drum shaft (not shown) connected to the top end of the "T"-shaped vertical beam, and the buffer roller 72 is sleeved on the drum shaft, and the inside of the " ⁇ "-shaped vertical column is provided.
  • the positioning groove 73, the buffer rod 74 is positioned in the positioning groove 73 and can slide up and down in the positioning groove 73.
  • the "T"-shaped vertical column column is provided with a sensor 75, and the setting position can be located in a "T" shape vertical
  • the output of the sensor 75 is electrically connected to the input of the adjustment control box.
  • there are more than one sensor 75 which are arranged in the upper, middle and lower positions on the outside of the "T" shaped vertical column.
  • the sensor can be XTFJ-R12.
  • the buffer rod 74 is attached to the upper surface of the running material.
  • the degree of tightness exhibited by the material varies, and the buffer rod 74 attached to the material can slide up and down in the positioning groove 73.
  • the buffer bar 74 blocks the sensor 75 of the upper portion of the buffer roller frame 71; when the buffer bar 74 is at the lower position of the buffer roller frame 71, the buffer bar 74 blocks the lower portion of the buffer roller frame
  • the sensor, the blocked sensor will output the sensing signal to the adjustment control box, the adjustment control box will output the control signal, through the PLC adjustment control system in the control box, to control and adjust the roller cutter drive motor 41 and the extension of the net
  • the rotation speed of the driving motor 51 is synchronized, and the buffer rod 74 at this time should be in the middle position. At this time, the optimal operation state of the device.
  • the synchronous operation of the motor realized by the synchronous control unit 7 greatly improves the reliability of the operation of the device and improves the product quality.
  • the rolling cutter 42 in the rolling mechanism 4 is composed of upper and lower pair of cutting seam rollers, and the upper roller is composed of a plurality of disc-shaped cutters.
  • the disc is designed with a blade and a groove, and the lower roller is designed with a corresponding disc.
  • the dust and debris on the surface of the aluminum foil can easily block the blade and blunt the blade, which seriously affects the cutting quality.
  • 3 is a partial structural view of a brush and an oil drop cup according to an embodiment of the present invention. As shown in FIG. 3 and in conjunction with FIG.
  • the roller cutter roller bracket of the rolling mechanism 4 The upper portion is provided with a brush 43 for performing ash removal treatment; in order to keep the blade sharp, the upper portion of the brush, 43 is provided with an oil drop cup 44, and the oil hole of the oil drop cup 44 extends to the brush handle 45, and the handle 45
  • An oil storage tank 46 is disposed therein, and a plurality of oil drop holes (not shown) are disposed at a lower portion of the oil storage tank 46, and the oil drop holes are connected to the brush 43.
  • the cleaning oil in the drip cup 44 is lubricated with the hob through the oil hole with the brush 43, so that the brush can easily clean the dirt on the hob and keep the cutting seam uniform.
  • FIG. 4 is a partial structural view of a drip cup according to an embodiment of the present invention.
  • a control valve is disposed in the drip cup 44, and the control valve includes a valve connected to the rotating handle 441.
  • the core 442, the rotating handle 441 is disposed above the drip cup 44 and protrudes beyond the drip cup 44.
  • the end of the valve core 442 is disposed corresponding to the position of the oil hole outlet 443, and the spool 442 is adjusted by rotating the rotating handle 441.
  • the gap between the end and the oil hole outlet 443 changes the amount of oil that flows from the drip cup 44 into the brush handle 45.
  • the upper portion of the rolling cutter 42 of the rolling mechanism 4 is provided with a dust collecting cover 47, which vacuum is provided.
  • the cover 47 is connected to an external vacuum cleaner, and during the processing of the aluminum alloy original foil material, the aluminum powder on the aluminum foil can be effectively prevented from flying, and adsorbed by the vacuum cleaner to keep the working environment clean.
  • FIG. 5 is a schematic top plan view of the apparatus according to the first embodiment of the present invention.
  • the cutting and receiving mechanism 6 is fixed on the horizontal surface of the end of the frame 1 .
  • the platform 61 1 and the bracket 612 of the platform 611 are mounted with a pneumatic sliding cylinder 613 and a guiding sliding rail 617.
  • the pneumatic sliding cylinder is connected with the sliding rod 614.
  • the lower portion of the sliding rod 614 is provided with a supporting rod 615, and the supporting rod 615 is mounted with a circle.
  • the disc cutter 616 is connected to the high pressure gas source, and the slider 614 is provided with a sliding portion (not shown).
  • the sliding portion reciprocates the slider 614 along the guiding cylinder and the sliding rail under the action of the high-pressure airflow, and the slider 614 drives the disc-shaped cutter 616 to roll to cut the finished net material.
  • the high pressure gas introduced into the air slide has a pressure of 7.5 KPa, a flow rate of 0.22 M7 minutes, and a pipe joint of 8 mm in diameter.
  • FIG. 7, FIG. 8 are partial structural diagrams of three different angles of a pneumatic pushing mechanism according to an embodiment of the present invention, as shown in FIG. 6 to FIG. 8 and in conjunction with FIG. 1 and FIG. 5, on the outer side of the end of the frame 1.
  • the lower part is mounted with a support plate 621.
  • the support plate 621 is provided with a receiving reel 622.
  • the receiving reel 622 is connected to the output shaft of the winding motor 624 on the frame 1 through a chain 623, and the formed mesh material is wound around the receiving material.
  • a multi-layer cylindrical explosion-proof material body is formed on the reel 622.
  • the receiving reel 622 is provided with a pneumatic pushing mechanism 63, which T/CN2008/000405
  • the pneumatic pushing mechanism includes a pneumatic sliding cylinder 631 and a guiding slide rail 632 fixed under the platform 611.
  • the pneumatic sliding cylinder 631 and the sliding block 633 communicate with the sliding block 633 and the push plate 634, and the push plate 634 is sleeved on the
  • the front end of the push plate 634 is provided with a slot larger than the receiving reel 622, and the slot is sleeved on the receiving reel 622 and is not in contact with the shaft.
  • the air slide 631 is in communication with the high-pressure air source, and the slider 633 is provided with a sliding portion (not shown).
  • the sliding portion moves the slider 633 along the guiding slide 632 under the action of the high-pressure airflow, and the slider 633 drives the push plate. 634 pushes the multi-layered cylindrical body of material away from the take-up reel 622.
  • the pressure of the high pressure gas is 7.5 KPa, and the flow rate of the gas is 0.22 M 3 /min.
  • the control of pneumatic cutting, winding and automatic pushing is carried out according to the preset of the counter mounted on the cutting roller shaft.
  • the counter records the number of pulses. After reaching the preset value, for example: 100 pulses is a roll.
  • the adjustment control box issues a command to stop the roll cutter drive motor 41 and the pull-net extension drive motor 51, and then the relay starts the air supply to drive the hobbing mechanism.
  • the disc-shaped cutter cuts the mesh-shaped explosive material, and finally drives the pneumatic pushing mechanism to push the explosion-proof material coil wound on the receiving reel to complete a roll of finished product operation.
  • the coil of the aluminum alloy original foil material in the existing equipment is disposed on the roll bracket on the upper part of the rack, and the weight of the original foil material has a weight of about 20 kg, and the coil of the original aluminum alloy original foil material is currently used.
  • the weight is about 50 kg, and it is very strong in working or lifting the coil. Therefore, as shown in FIG. 1 in conjunction with FIG. 5, the present invention mounts the roll carrier at the bottom of the rack; specifically, the material roll carrier 2 is fixed below the outer side of one end of the frame 1 to facilitate the attachment and detachment of the material roll. .
  • the material roll carrier 2 protrudes outwardly from the two long arms 21, the arm ends are provided with bearing sleeves, the aluminum foil with the reels is placed on the bearing forks, and the friction fork assembly is mounted on one side of the bearing forks, and the structure and the bicycle
  • the axle brake assemblies are identical in order to define a uniform roll-up process for the roll material with a certain amount of damping.
  • Fig. 9 is a partial structural view showing the pneumatic pushing mechanism of the second embodiment of the present invention.
  • the pneumatic pushing mechanism disposed on the receiving reel in this embodiment has a structure different from that of the first embodiment.
  • the pneumatic pushing mechanism 64 includes a baffle 641 disposed at one end of the frame.
  • the baffle 641 is fixed to the air cylinder 642.
  • the telescopic push rod 643 in the air cylinder 642 passes through the baffle 641, and the telescopic push rod 643 is connected to the annular plate 644,
  • the annular plate 644 is sleeved on the receiving reel 622 and is not in contact with the reel.
  • the annular plate 644 is further connected with a guiding rod 645.
  • the guiding rod 645 passes through the baffle 641.
  • the cylinder 642 is provided with a high-pressure gas inlet and outlet tube. It is connected to the gas source through a high pressure resistant hose.
  • the high pressure gas of the cylinder causes the telescopic push rod 643 to telescopically move, and the annular plate 644 is moved along the guide rod 645 on the receiving reel 622, and the multi-layer cylindrical explosion-proof material body is pushed away from the receiving reel to complete the processing.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Metal Rolling (AREA)
  • Winding, Rewinding, Material Storage Devices (AREA)

Abstract

A processing apparatus for anti-explosive material and the control device thereof are disclosed. The processing apparatus for anti-explosive material includes a frame (1). A tray for the raw material roll (2), a guiding mechanism (3), a rolling cutter mechanism (4) and a webbing mechanism (5) are disposed from one end to the other end of the frame in order and spaced one from the other (1), and a cutting and material collecting mechanism (6) is fixed to the other end of the frame (1). A synchronous control unit (7) for the actuating motor (41) of the rolling cutter and the actuating motor (51) of the webbing mechanism is provided on the frame (1) and positioned between the rolling cutter mechanism (4) and the webbing mechanism (5). The synchronous control unit (7) is electrically connected to the adjusting control box and inputs the control signal to it, and the adjusting control box is electrically connected to the actuating motor (41) of the rolling cutter and the actuating motor (51) of the webbing mechanism and outputs the control signal to regulate the speed. The apparatus of the present invention has a simple structure and low cost. Since operation of the actuating motor (41) of the rolling cutter and the actuating motor (51) is synchronous, the degree of the automated control of the apparatus is increased, the control of the manufacturing process of the anti-explosive material is enhanced, the processing period is short and the work efficiency is high. The decontaminating means for the rolling cutter (42) is improved to ensure the rolling cutter (42) remains clean and sharp during the manufacturing process of the anti-explosive material, thus enhancing product quality. An automatic cutting and material pushing mechanism is also provided, to enable accurate roll quantity control, lower labor intensity and safe and reliable operation.

Description

防爆材料加工设备及其控制装置  Explosion-proof material processing equipment and its control device
技术领域 Technical field
本发明涉及一种防爆材料加工设备及其控制装置, 尤其是一种用于填充在易燃易 爆危化品的储运容器内使用的防爆材料的加工设备及其滚切和拉网同步控制单元。 背景技术  The invention relates to an explosion-proof material processing device and a control device thereof, in particular to a processing device for filling explosion-proof materials used in a storage and transportation container of a flammable and explosive hazardous chemicals and synchronous control of the rolling and pulling nets thereof unit. Background technique
在易燃、 易爆液态、 气态危险化学品的储、 运容器内, 为了防止介质因静电、 明 火、 枪击等意外事故发生燃烧、 爆炸事故, 在储、 运容器内填装防爆材料。 该防爆材 料的加工过程是将卷状平幅的铝合金原箔材料进行切割形成栅格状, 然后将其两侧逐 渐向外拉伸扩张形成高孔隙片状材料, 再以高孔隙片状材料的一侧边为中心沿垂直于 该侧边的方向卷绕成多层圆柱形的防爆材料体。 现有的加工设备在专利号为 In the storage and transportation containers of flammable, explosive liquid and gaseous hazardous chemicals, in order to prevent the media from burning or exploding due to accidents such as static electricity, fire, gunshots, etc., the explosion-proof materials shall be filled in the storage and transportation containers. The explosion-proof material is processed by cutting a roll-shaped flat aluminum alloy original foil material into a grid shape, and then gradually stretching outwardly on both sides to form a high-porosity sheet-like material, and then using a high-porosity sheet material. One side of the body is wound into a multi-layered cylindrical explosion-proof material body in a direction perpendicular to the side. The existing processing equipment is in patent number
ZL02117070. 3的专利文献中有所揭示。现有设备的铝合金原箔材卷料设置在机架上部 的料卷托架上, 而采用其卷料的重量为 50公斤左右, 人工安装和拆卸料卷十分困难。 现有设备切割机构的滚切刀驱动电机和拉网机构的拉网驱动电机在运行中经常有转速 不同步的情况发生, 在运行加工防爆材料的过程中, 电机转速常发生变化, 需不断的 对电机进行调整, 这严重制约了生产进度和成品的质量。 现有设备在连续切割的过程 中, 铝箔表面的粉尘、 切屑颗粒很容易阻塞刀片, 使刀刃变钝, 影响切割的质量。 另 外, 现有设备利用人工手动切刀将网料, 成卷量的大小很难控制, 切料后人工操作取 料, 劳动效率低、 强度大且存在安全隐患。 It is disclosed in the patent document of ZL02117070. The aluminum alloy raw foil coil of the existing equipment is placed on the roll holder at the upper part of the rack, and the weight of the coil is about 50 kg, and it is very difficult to manually install and disassemble the roll. The rolling cutter driving motor of the existing equipment cutting mechanism and the pulling net driving motor of the pulling mechanism often have the situation that the rotation speed is not synchronized during the operation. In the process of operating the explosion-proof material, the motor rotation speed often changes, and needs constant The adjustment of the motor seriously limits the production schedule and the quality of the finished product. In the process of continuous cutting in the existing equipment, the dust and chip particles on the surface of the aluminum foil easily block the blade, making the blade dull and affecting the quality of the cutting. In addition, the existing equipment uses manual manual cutters to make the material of the net material difficult to control, and the manual operation and retrieving after cutting, labor inefficiency, high strength and safety hazards.
综上所述, 现有设备存在自动化控制程度低、 工作效率低、 产品质量差、 劳动强 度大和安全隐患大等诸多缺陷亟待改善。 发明内容  In summary, the existing equipment has many defects such as low automation control, low work efficiency, poor product quality, high labor intensity and large safety hazards. Summary of the invention
本发明所要解决的技术问题之一在于, 针对现有技术的不足, 提供一种防爆材料 加工设备, 其结构简单、 成本低廉; 由于实现了滚切刀驱动电机和拉网延伸驱动电机 的同步运转, 增加设备的自动化控制程度, 加强对防爆材料生产过程中的控制, 加工 周期短且工作效率高。  One of the technical problems to be solved by the present invention is to provide an explosion-proof material processing device with a simple structure and low cost in view of the deficiencies of the prior art; Increase the degree of automation control of equipment, strengthen control over the production process of explosion-proof materials, short processing cycle and high work efficiency.
本发明所要解决的技术问题之二在于, 针对现有技术的不足, 提供一种防爆材料 的加工设备, 完善了对滚切刀的除污手段,保证滚切刀在防爆材料加工过程中的清洁、 锋利, 进而提高产品质量。  The second technical problem to be solved by the invention lies in that, in view of the deficiencies of the prior art, a processing equipment for explosion-proof materials is provided, the decontamination means for the rolling cutter is perfected, and the cleaning of the rolling cutter in the process of processing the explosion-proof material is ensured. , sharp, and thus improve product quality.
本发明所要解决的技术问题之三在于, 针对现有技术的不足, 提供一种防爆材料 的加工设备, 增设气动切割和推料机构, 成卷量控制准确, 减小劳动强度且操作安全 可靠。  The third technical problem to be solved by the present invention is that, in view of the deficiencies of the prior art, an explosion-proof material processing device is provided, and a pneumatic cutting and pushing mechanism is added, the volume of the coil is controlled accurately, the labor intensity is reduced, and the operation is safe and reliable.
本发明所解决的技术问题是通过如下技术方案实现的: 一种防爆材料的加工设备, 包括机架, 从机架的一端向另一端分别顺序、 间隔固 定原料卷托架, 导向机构、 滚切机构和拉网机构, 在机架 另一端固定切割收料机构, 为了确保防爆材料的拉网质量, 所述的机架上设有滚切刀驱动电机和拉网延伸驱动电 机同步控制单元, 其设置位置位于滚切机构和拉网机构之间, 该同步控制单元与调节 控制箱电性连接并对其输入控制信号, 调节控制箱与滚切刀驱动电机和拉网延伸驱动 电机电性连接并输出控制信号以调节其转速, 使两者同步运转。 The technical problem solved by the present invention is achieved by the following technical solutions: An explosion-proof material processing equipment, comprising a frame, sequentially fixing the material roll bracket, the guiding mechanism, the rolling mechanism and the pulling mechanism from one end of the rack to the other end, and fixing the cutting and receiving materials at the other end of the rack The mechanism, in order to ensure the quality of the unplugged material of the explosion-proof material, the rack is provided with a rolling cutter drive motor and a pull-net extension drive motor synchronous control unit, and the setting position is between the rolling mechanism and the pulling mechanism, the synchronization The control unit is electrically connected to the adjustment control box and inputs a control signal thereto, and the adjustment control box is electrically connected with the roller cutter drive motor and the pull-net extension drive motor and outputs a control signal to adjust the rotation speed thereof to synchronize the two.
所述的同步控制单元包括固定在机架上的缓冲滚筒架, 该缓冲滚筒架由一对 " T " 字形竖架组成, 相对固定在机架的两侧, " T"字形竖架横梁的两侧顶端连接有滚筒轴, 滚筒轴上套设有缓冲滚筒, " T " 字形竖架立柱内侧设有定位槽, 缓冲棒在该定位槽中 上下滑动设置, " T "字形竖架立柱上设有传感器, 所述的传感器对缓冲棒的位置进行 探测, 传感器的输出端与调节控制箱的输入端连接; 所述的传感器为一个以上, 设置 在 " T "字形竖架立柱的一个以上位置。 为了探测效果更加准确, 所述的传感器设置在 " T "字形竖架立柱的上、 中、 下三个位置。  The synchronous control unit comprises a buffer roller frame fixed on the frame, the buffer roller frame is composed of a pair of "T" shaped vertical frames, which are relatively fixed on both sides of the frame, and two of the "T" shaped vertical beam beams A drum shaft is connected to the top end, and a buffer roller is arranged on the drum shaft. The inside of the "T"-shaped vertical column column is provided with a positioning groove, and the buffer rod is vertically slidably arranged in the positioning groove, and the "T"-shaped vertical column column is provided. The sensor detects the position of the buffer rod, and the output end of the sensor is connected to the input end of the adjustment control box; the sensor is more than one, and is disposed at more than one position of the "T"-shaped vertical column. In order to make the detection effect more accurate, the sensor is arranged in the upper, middle and lower positions of the "T" shaped vertical column.
为了保证滚切刀的清洁和润滑, 所述的滚切机构的滚切刀辊轮支架上部设有毛 刷, 毛刷的上部设有滴油杯, 滴油杯的油孔延伸到毛刷柄上, 毛刷柄内设有储油池, 储油池下部设有多个滴油孔, 滴油孔与刷毛连接。 滴油杯内设有控制阀, 该控制阀包 括与旋转手柄连接的阀芯, 旋转手柄设在滴油杯的上方并伸出于滴油杯之外, 阀芯末 端与油孔出口位置对应设置, 通过扳动旋转手柄, 调节阀芯末端与油孔出口的间隙, 改变从滴油杯流入毛刷柄的出油量。  In order to ensure the cleaning and lubrication of the rolling cutter, the upper part of the rolling cutter roller bracket of the rolling mechanism is provided with a brush, and the upper part of the brush is provided with an oil drop cup, and the oil hole of the oil drop cup extends to the handle Upper, there is an oil storage tank in the handle, and a plurality of oil drop holes are arranged in the lower part of the oil storage tank, and the oil drop holes are connected with the bristles. A control valve is arranged in the drip cup, the control valve includes a valve core connected to the rotating handle, the rotating handle is disposed above the drip cup and protrudes out of the drip cup, and the end of the valve core is corresponding to the position of the oil hole outlet By adjusting the gap between the end of the valve core and the oil hole outlet by pulling the rotating handle, the amount of oil flowing from the drip cup into the brush handle is changed.
同时, 在所述的滚切机构的滚切刀上部还设有吸尘罩, 该吸尘罩与外接吸尘器连 接并对铝箔表面的粉尘、 切屑颗粒进行吸附。  At the same time, a dust collecting hood is further disposed on the upper portion of the rolling cutter of the hobbing mechanism, and the dust absorbing cover is connected to an external vacuum cleaner to adsorb dust and chip particles on the surface of the aluminum foil.
所述的切割收料机构包括固定在机架末端水平面上的平台, 平台两端支架上安装 有气动滑筒和导向滑轨, 气动滑筒与滑块联通, 滑块下部设有支杆, 支杆上安装有圆 盘形切刀, 气动滑筒与高压气源联通, 滑块内设有滑动部, 该滑动部在高压气流作用 下使滑块沿导向滑轨往复运动, 滑块带动圆盘形切刀滚动行驶, 切断成品网料。  The cutting and receiving mechanism comprises a platform fixed on a horizontal surface of the end of the frame, and a pneumatic sliding cylinder and a guiding sliding rail are mounted on the brackets at both ends of the platform, the pneumatic sliding cylinder is connected with the sliding block, and the lower part of the sliding rod is provided with a supporting rod and a branch. A disc-shaped cutter is mounted on the rod, and the air slide tube is connected with the high-pressure gas source, and the slider has a sliding portion, and the sliding portion reciprocates the slider along the guide rail under the action of the high-pressure airflow, and the slider drives the disc The cutter cuts and cuts the finished net material.
所述的机架末端的外侧下部安装有支撑板, 支撑板上穿设有收料卷轴, 该收料卷 轴通过链条与机架上的收卷电机输出轴连接,拉制成形网状的材料缠绕在收料卷轴上, 制成多层圆柱形的材料体。  A support plate is mounted on an outer lower portion of the end of the frame, and a receiving reel is disposed on the support plate, and the receiving reel is connected to the winding motor output shaft on the frame through a chain, and is drawn into a mesh-shaped material. On the take-up reel, a multi-layered cylindrical body of material is formed.
所述的收料卷轴上设有气动推料机构, 该气动推料机构包括固定在平台下方的气 动滑筒和导向滑轨, 气动滑筒与滑块联通, 滑块与推板连接, 推板套设在收料卷轴上; 气动滑筒与高压气源联通, 滑块内设有滑动部, 该滑动部在高压气流作用下使滑块沿 导向滑轨运动, 滑块带动推板将多层圆柱形的防爆材料体推离收料卷轴。  The receiving reel is provided with a pneumatic pushing mechanism, the pneumatic pushing mechanism comprises a pneumatic sliding tube and a guiding sliding rail fixed under the platform, the pneumatic sliding tube is connected with the sliding block, the sliding block is connected with the pushing plate, and the pushing plate is connected. The sleeve is arranged on the receiving reel; the pneumatic sliding tube is connected with the high-pressure gas source, and the sliding part is provided with a sliding portion, the sliding portion moves the sliding block along the guiding sliding rail under the action of the high-pressure airflow, and the sliding block drives the pushing plate to be multi-layered The cylindrical explosion-proof material body is pushed away from the receiving reel.
所述的收料卷轴上设置的气动推料机构, 还可以包括在机架一端设置的挡板' 挡 板上固定气缸, 气缸内的伸缩推杆穿过挡板, 伸缩推杆与环形板连接, 该环形板套设 在收料卷轴上且不与卷轴接触, 环形板上还连接有导向杆, 导向杆穿过挡板, 气紅上 安置有高压气体的进、 出管, 通过耐高压胶管与气源相连接; 气缸的高压气体使伸缩 推杆伸缩运动, 带动环形板沿导向杆在收料卷轴上运动, 将多层圆柱形的防爆材料体 推离收料卷轴。 The pneumatic pushing mechanism provided on the receiving reel may further comprise a baffle plate disposed at one end of the frame to fix the cylinder, the telescopic push rod in the cylinder passes through the baffle, and the telescopic push rod is connected with the annular plate. The annular plate is sleeved on the receiving reel and is not in contact with the reel. The annular plate is also connected with a guiding rod, and the guiding rod passes through the baffle, on the gas red The inlet and outlet pipes for placing high-pressure gas are connected to the gas source through the high-pressure resistant rubber hose; the high-pressure gas of the cylinder causes the telescopic push rod to expand and contract, and drives the annular plate to move along the guide rod on the receiving reel, and the multi-layer cylindrical The explosion-proof material body is pushed away from the receiving reel.
所述的高压气体的压力为 7. 5 KPa, 气流流量为 0. 22 M3/分钟。 The pressure of the gas stream is 0.25 M 3 /min.
为了便于对原料卷的拆装, 所述的原料卷托架固定在机架一端外侧的下方。  In order to facilitate the disassembly and assembly of the raw material roll, the raw material roll carrier is fixed below the outer side of one end of the frame.
本发明所要解决的技术问题之四在于, 针对现有技术的不足, 提供一种防爆材料 加工设备的滚切和拉网同步控制单元, 其结构简单、 成本低廉, 由于实现了滚切刀驱 动电机和拉网延伸驱动电机的同步运转, 大大提高了防爆材料的质量。  The fourth technical problem to be solved by the present invention is to provide a hobbing and pulling synchronous control unit for an explosion-proof material processing equipment according to the deficiencies of the prior art, which has a simple structure and low cost, and realizes a rolling cutter driving motor. Synchronous operation of the extended drive motor with the pull net greatly improves the quality of the explosion-proof material.
本发明所解决的技术问题是通过如下技术方案实现的- 本发明提供一种防爆材料加工设备的控制装置, 包括滚切和拉网同步控制单元, 所述的控制单元设置在防爆材料加工设备的机架上, 位于滚切机构和拉网机构之间, 包括固定在机架上的缓冲滚筒架, 该缓冲滚筒架由一对 " T"字形竖架组成, 相对固定 在机架的两侧, " T" 字形竖架横梁的两侧顶端连接有滚筒轴, 滚筒轴上套设有缓冲滚 筒, " T " 字形竖架立柱内侧设有定位槽, 缓冲棒在该定位槽中上下滑动设置, " T "字 形竖架立柱上设有传感器, 所述的传感器对缓冲棒的位置进行探测, 传感器的输出端 与调节控制箱的输入端连接; 所述的传感器为一个以上, 设置在 " T"字形竖架立柱的 一个以上位置, 该同步控制单元与调节控制箱电性连接并对其输入控制信号, 调节控 制箱与滚切刀驱动电机和拉网延伸驱动电机电性连接并输出控制信号以调节其转速, 使两者同步运转。 传感器设置在 " T "字形竖架立柱的上、 中、 下三个位置。  The technical problem solved by the present invention is achieved by the following technical solutions - The present invention provides a control device for an explosion-proof material processing apparatus, comprising a hobbing and pulling synchronous control unit, wherein the control unit is disposed in an explosion-proof material processing device The rack is located between the rolling mechanism and the pulling mechanism, and comprises a buffer roller frame fixed on the frame, the buffer roller frame is composed of a pair of "T" shaped vertical frames, and is fixed on opposite sides of the frame. The top end of the "T"-shaped vertical beam is connected with a roller shaft, and the drum shaft is sleeved with a buffer roller. The inside of the "T"-shaped vertical column is provided with a positioning groove, and the buffer rod is slid up and down in the positioning groove, " A sensor is arranged on the column of the T-shaped vertical frame, the sensor detects the position of the buffer rod, and the output end of the sensor is connected with the input end of the adjustment control box; the sensor is more than one, and is arranged in a "T" shape More than one position of the vertical column, the synchronous control unit is electrically connected with the adjustment control box and inputs a control signal thereto, and adjusts the control box and the rolling cutter drive electric And pull the net extending driving motor electrical connection and outputs a control signal to adjust its rotational speed, so that the two synchronous operation. The sensor is placed in the upper, middle and lower positions of the "T" shaped vertical column.
综上所述, 本发明提供一种防爆材料加工设备及其控制装置, 其结构简单、 成本 低廉, 由于实现了滚切刀驱动电机和拉网延伸驱动电机的同步运转, 增加设备的自动 化控制程度, 加强对防爆材料生产过程中的控制, 加工周期短且工作效率高; 完善了 对滚切刀的除污手段, 保证滚切刀在防爆材料加工过程中的清洁、 锋利, 进而提高产 品质量; 增设自动切割和推料机构, 成卷量控制准确, 减小劳动强度且操作安全可靠。  In summary, the present invention provides an explosion-proof material processing device and a control device thereof, which are simple in structure and low in cost, and realize the synchronous operation of the rolling cutter driving motor and the extended driving motor of the pulling net, thereby increasing the degree of automatic control of the device. Strengthen the control of the production process of explosion-proof materials, the processing cycle is short and the work efficiency is high; the decontamination means for the rolling cutter is perfected, the cleaning and sharpness of the rolling cutter in the process of explosion-proof material processing are ensured, and the product quality is improved; The automatic cutting and pushing mechanism is added, the volume of the coil is controlled accurately, the labor intensity is reduced, and the operation is safe and reliable.
以下结合附图和具体实施例对本发明的技术方案做进一步地详细说明。 附图说明  The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings and specific embodiments. DRAWINGS
图 1为本发明实施例一的整体结构示意图;  1 is a schematic overall structural view of Embodiment 1 of the present invention;
图 2为本发明实施例一同步控制单元的局部结构示意图;  2 is a schematic partial structural diagram of a synchronous control unit according to an embodiment of the present invention;
图 3为本发明实施例一 4刷、 滴油杯局部结构示意图; ―  3 is a schematic view showing a partial structure of a brush and an oil drop cup according to an embodiment of the present invention;
图 4为本发明实施例一滴油杯的局部结构示意图;  4 is a partial structural schematic view of a drop cup according to an embodiment of the present invention;
图 5为本发明实施例一的设备整体俯视示意图;  FIG. 5 is a schematic top plan view of a device according to Embodiment 1 of the present invention; FIG.
图 6、 图 7、 图 8为本发明实施例一气动推料机构三个不同角度的局部结构示意 图; 图 9为本发明实施例二气动推料机构的局部结构示意图。 具体实施方式 6 , FIG. 7 and FIG. 8 are schematic diagrams showing partial structures of three different angles of a pneumatic pushing mechanism according to an embodiment of the present invention; FIG. 9 is a partial schematic structural view of a pneumatic pushing mechanism according to Embodiment 2 of the present invention. detailed description
实施例一  Embodiment 1
图 1为本发明实施例一的整体结构示意图, 如图 1所示, 本发明提供一种防爆材 料的加工设备, 包括机架 1, 从机架 1 的一端向另一端分别顺序、 间隔固定原料卷托 架 2, 导向机构 3、 滚切机构 4和拉网机构 5, 机架 1的另一端固定切割收料机构 6。 该设备主要是将卷状平幅的铝合金原箔材料通过滚切机构 4中的滚切刀进行切割, 使 其形成栅格状, 然后在拉网机构 5中将其两侧逐渐向外拉伸扩张形成网状高孔隙片状 防爆材料,再以一侧边为中心沿垂直于该侧边的方向卷绕成多层圆柱形的防爆材料体。  1 is a schematic view of an overall structure of a first embodiment of the present invention. As shown in FIG. 1, the present invention provides an apparatus for processing an explosion-proof material, including a frame 1, which is sequentially and intermittently fixed from one end of the frame 1 to the other end. The roll carrier 2, the guiding mechanism 3, the rolling mechanism 4 and the pulling mechanism 5, and the other end of the frame 1 is fixed to the cutting and receiving mechanism 6. The device mainly cuts the rolled flat aluminum alloy raw foil material through a rolling cutter in the rolling mechanism 4 to form a grid shape, and then gradually pulls both sides thereof in the pulling mechanism 5 The expanded and formed mesh-shaped high-porosity sheet-shaped explosion-proof material is wound into a multi-layer cylindrical explosion-proof material body in a direction perpendicular to the side edge centering on one side.
现有的设备滚切机构在加工过程中, 由于滚切刀驱动电机 41 和拉网机构的拉网 延伸驱动电机 51运行中经常出现转速不同步的情况,开始运行一段时间后就需要进行 调试, 尤其在加工过程中, 电机转速经常发生变化, 就要不断地进行调整, 严重制约 了生产进度和成品的产品质量。 因此, 如图 1所示, 本发明在机架 1上设有滚切刀驱 动电机和拉网延伸驱动电机同步控制单元 7,其设置位置位于滚切机构 4和拉网机构 5 之间, 该同步控制单元 7与调节控制箱(图中未示出) 电性连接并对其输入控制信号, 调节控制箱与滚切刀驱动电机 41和拉网延仲驱动电机 51电性连接并输出控制信号以 调节其转速, 并使两者同步运行。  In the process of the existing equipment hobbing mechanism, since the rotation speed of the rolling cutter driving motor 41 and the pulling extension driving motor 51 of the pulling mechanism often occurs, the rotation speed is not synchronized, and debugging is required after starting the operation for a period of time. Especially in the process of machining, the motor speed often changes, it is necessary to constantly adjust, which seriously restricts the production schedule and the product quality of the finished product. Therefore, as shown in FIG. 1, the present invention is provided with a rolling cutter drive motor and a pull-net extension drive motor synchronization control unit 7 on the frame 1, which is disposed between the hobbing mechanism 4 and the wire-drawing mechanism 5, The synchronous control unit 7 is electrically connected to an adjustment control box (not shown) and inputs a control signal thereto, and the adjustment control box is electrically connected to the roller cutter drive motor 41 and the pull-length extension drive motor 51 and outputs a control signal. To adjust its speed and keep the two running in sync.
图 2为本发明实施例一同步控制单元的局部结构示意图, 如图 2所示, 同步控制 单元 7包括固定在机架上的缓冲滚筒架 71,该缓冲滚筒架 71由一对 "T"字形竖架 711、 712组成, " T"字形竖架横梁的两侧顶端连接有滚筒轴 (图中未示出), 滚筒轴上套设 有缓冲滚筒 72 , "Ί"字形竖架立柱内侧设有定位槽 73, 缓冲棒 74在该定位槽 73中定 位并能够在该定位槽 73中上、 下滑动, " T "字形竖架立柱上设有传感器 75, 其设置 位置可以位于 " T"字形竖架立柱的外侧, 传感器 75的输出端与调节控制箱的输入电 性连接。 为了使感测更如准确, 传感器 75为一个以上, 设置在 " T"字形竖架立柱外 侧的上、 中、 下三个位 。 通常情况下, 传感器可以选用 XTFJ-R12型号。 在设备加工 防爆材料的过程中, 缓^棒 74附在运转材料的上表面' 当滚切刀驱动电机 41和拉网 延伸驱动电机 51的转速不同时, 缓冲滚筒架 71上的材料运行被拉紧的力度不同' 材 料所呈现出的松紧程度就会有所不同, 附在材料上的缓冲棒 74可在定位槽 73中上、 下滑动。 当缓冲棒 74处在缓冲滚筒架 71上部位置时, 缓冲棒 74阻挡缓冲滚筒架 71 上部的传感器 75; 当缓冲棒 74处在缓冲滚筒架 71下部位置时' 缓冲棒 74阻挡缓冲 滚筒架 Π下部的传感器, 被阻挡的传感器就会输出感测信号给调节控制箱, 调节控制 箱将输出控制信号, 通过控制箱内的 PLC调节控制系统, 以控制和调节滚切刀驱动电 机 41和拉网延伸驱动电机 51的转速, 使其同步, 此时的缓冲棒 74应处在中间位置, 且此时为设备的运转最佳状态。 通过同步控制单元 7所实现的电机同步运转, 大大改 善了设备运行的可靠性, 同时提高了产品质量。 2 is a partial structural diagram of a synchronous control unit according to an embodiment of the present invention. As shown in FIG. 2, the synchronous control unit 7 includes a buffer roller frame 71 fixed on a frame, and the buffer roller frame 71 is formed by a pair of "T" shapes. The vertical frame 711, 712 is composed of a drum shaft (not shown) connected to the top end of the "T"-shaped vertical beam, and the buffer roller 72 is sleeved on the drum shaft, and the inside of the "Ί"-shaped vertical column is provided. The positioning groove 73, the buffer rod 74 is positioned in the positioning groove 73 and can slide up and down in the positioning groove 73. The "T"-shaped vertical column column is provided with a sensor 75, and the setting position can be located in a "T" shape vertical On the outside of the column, the output of the sensor 75 is electrically connected to the input of the adjustment control box. In order to make the sensing more accurate, there are more than one sensor 75, which are arranged in the upper, middle and lower positions on the outside of the "T" shaped vertical column. Normally, the sensor can be XTFJ-R12. In the process of processing the explosion-proof material, the buffer rod 74 is attached to the upper surface of the running material. When the rotational speeds of the rolling cutter driving motor 41 and the net extending driving motor 51 are different, the material running on the buffer roller frame 71 is pulled. The tightness of the force is different. The degree of tightness exhibited by the material varies, and the buffer rod 74 attached to the material can slide up and down in the positioning groove 73. When the buffer bar 74 is at the upper position of the buffer roller frame 71, the buffer bar 74 blocks the sensor 75 of the upper portion of the buffer roller frame 71; when the buffer bar 74 is at the lower position of the buffer roller frame 71, the buffer bar 74 blocks the lower portion of the buffer roller frame The sensor, the blocked sensor will output the sensing signal to the adjustment control box, the adjustment control box will output the control signal, through the PLC adjustment control system in the control box, to control and adjust the roller cutter drive motor 41 and the extension of the net The rotation speed of the driving motor 51 is synchronized, and the buffer rod 74 at this time should be in the middle position. At this time, the optimal operation state of the device. The synchronous operation of the motor realized by the synchronous control unit 7 greatly improves the reliability of the operation of the device and improves the product quality.
如图 1所示, 本发明所提供的防爆材料加工设备, 滚切机构 4中的滚切刀 42是 由上、 下一对切割缝辊轮构成的, 上辊轮由多片圆盘型刀构成的, 每一片圆盘刀上设 计有刀刃和凹槽, 下辊轮设计有对应的圆盘。 设备在连续切割的过程中, 铝箔表面的 粉尘、 碎屑很容易阻塞刀片并使刀刃变钝, 严重影响切割质量。 图 3为本发明实施例 一毛刷、 滴油杯局部结构示意图, 如图 3并结合图 1所示, 为了保持滚切刀 42的清洁 和锋利, 滚切机构 4的滚切刀辊轮支架上部设有毛刷 43, 可进行除灰处理; 为保持刀 刃锋利, 毛刷、 43的上部设有滴油杯 44, 滴油杯 44的油孔延伸到毛刷柄 45上, 毛刷 柄 45内设有储油池 46, 储油池 46下部设有多个滴油孔 (图中未示出), 滴油孔与毛 刷 43连接。滴油杯 44内的清洁油通过油孔随着毛刷 43给滚刀滴油润滑, 这样毛刷可 方便地清刷滚刀上的污垢, 保持切割缝栅均匀一致。  As shown in Fig. 1, the explosion-proof material processing apparatus provided by the present invention, the rolling cutter 42 in the rolling mechanism 4 is composed of upper and lower pair of cutting seam rollers, and the upper roller is composed of a plurality of disc-shaped cutters. The disc is designed with a blade and a groove, and the lower roller is designed with a corresponding disc. During the continuous cutting process, the dust and debris on the surface of the aluminum foil can easily block the blade and blunt the blade, which seriously affects the cutting quality. 3 is a partial structural view of a brush and an oil drop cup according to an embodiment of the present invention. As shown in FIG. 3 and in conjunction with FIG. 1, in order to maintain the cleaning and sharpness of the roller cutter 42, the roller cutter roller bracket of the rolling mechanism 4 The upper portion is provided with a brush 43 for performing ash removal treatment; in order to keep the blade sharp, the upper portion of the brush, 43 is provided with an oil drop cup 44, and the oil hole of the oil drop cup 44 extends to the brush handle 45, and the handle 45 An oil storage tank 46 is disposed therein, and a plurality of oil drop holes (not shown) are disposed at a lower portion of the oil storage tank 46, and the oil drop holes are connected to the brush 43. The cleaning oil in the drip cup 44 is lubricated with the hob through the oil hole with the brush 43, so that the brush can easily clean the dirt on the hob and keep the cutting seam uniform.
图 4为本发明实施例一滴油杯的局部结构示意图, 如图 4所示, 为了便于调节和 控制油量, 滴油杯 44内设有控制阀, 该控制阀包括与旋转手柄 441连接的阀芯 442, 旋转手柄 441设在滴油杯 44的上方并伸出于滴油杯 44之外, 阀芯 442末端与油孔出 口 443的位置对应设置, 通过扳动旋转手柄 441, 调节阀芯 442末端与油孔出口 443 的间隙, 改变从滴油杯 44流入毛刷柄 45的出油量。  4 is a partial structural view of a drip cup according to an embodiment of the present invention. As shown in FIG. 4, in order to facilitate adjustment and control of the amount of oil, a control valve is disposed in the drip cup 44, and the control valve includes a valve connected to the rotating handle 441. The core 442, the rotating handle 441 is disposed above the drip cup 44 and protrudes beyond the drip cup 44. The end of the valve core 442 is disposed corresponding to the position of the oil hole outlet 443, and the spool 442 is adjusted by rotating the rotating handle 441. The gap between the end and the oil hole outlet 443 changes the amount of oil that flows from the drip cup 44 into the brush handle 45.
同时, 如图 1、 图 3所示, 为了有效清除滚切机构 4在加工过程中所产生的切割 碎屑颗粒, 滚切机构 4的滚切刀 42上部设有吸尘罩 47, 该吸尘罩 47与外接的吸尘器 连接, 在对铝合金原箔材料进行加工的过程中, 可有效防止铝箔上的铝粉飞扬, 并通 过吸尘器进行吸附, 保持工作环境的清洁。  At the same time, as shown in FIG. 1 and FIG. 3, in order to effectively remove the cutting debris particles generated during the processing of the rolling mechanism 4, the upper portion of the rolling cutter 42 of the rolling mechanism 4 is provided with a dust collecting cover 47, which vacuum is provided. The cover 47 is connected to an external vacuum cleaner, and during the processing of the aluminum alloy original foil material, the aluminum powder on the aluminum foil can be effectively prevented from flying, and adsorbed by the vacuum cleaner to keep the working environment clean.
图 5为本发明实施例一的设备整体俯视示意图, 如图 5并结合图 1所示, 本发明 所提供的防爆材料的加工设备中, 切割收料机构 6包括固定在机架 1末端水平面上的 平台 61 1, 平台 611两端支架 612上安装有气动滑筒 613和导向滑轨 617, 气动滑筒与 滑块 614联通, 滑块 614下部设有支杆 615, 支杆 615上安装有圆盘形切刀 616, 气动 滑筒和滑轨与高压气源联通, 滑块 614内设有滑动部(图中未示出)。 该滑动部在高压 气流作用下, 使滑块 614沿导向滑筒及滑轨往复运动, 滑块 614带动圆盘形切刀 616 滚动行驶,切断成品网料。通常情况下,气动滑筒中所通入的高压气体,压力为 7. 5 KPa, 气流流量为 0. 22 M7分钟, 管接口为直径 8mm的倒钩接头。  FIG. 5 is a schematic top plan view of the apparatus according to the first embodiment of the present invention. As shown in FIG. 5 and in conjunction with FIG. 1 , in the processing equipment for the explosion-proof material provided by the present invention, the cutting and receiving mechanism 6 is fixed on the horizontal surface of the end of the frame 1 . The platform 61 1 and the bracket 612 of the platform 611 are mounted with a pneumatic sliding cylinder 613 and a guiding sliding rail 617. The pneumatic sliding cylinder is connected with the sliding rod 614. The lower portion of the sliding rod 614 is provided with a supporting rod 615, and the supporting rod 615 is mounted with a circle. The disc cutter 616 is connected to the high pressure gas source, and the slider 614 is provided with a sliding portion (not shown). The sliding portion reciprocates the slider 614 along the guiding cylinder and the sliding rail under the action of the high-pressure airflow, and the slider 614 drives the disc-shaped cutter 616 to roll to cut the finished net material. Normally, the high pressure gas introduced into the air slide has a pressure of 7.5 KPa, a flow rate of 0.22 M7 minutes, and a pipe joint of 8 mm in diameter.
现有设备的操作方式是由人工切料后, 再由人工从收卷机构的轴上取出, 这种操 作方式劳动强度大且存在安全隐患。 图 6、 图 7、 图 8为本发明实施例一气动推料机构 三个不同角度的局部结构示意图, 如图 6-图 8并结合图 1、 图 5所示, 在机架 1末端 的外侧下部安装有支撑板 621, 支撑板 621 上穿设有收料卷轴 622, 该收料卷轴 622 通过链条 623与机架 1上的收卷电机 624输出轴连接, 成形的网状材料缠绕在收料卷 轴 622上, 制成多层圆柱形的防爆材料体。 收料卷轴 622上设有气动推料机构 63 , 该 T/CN2008/000405 气动推料机构包括固定在平台 611下方的气动滑筒 631和导向滑轨 632 ,气动滑筒 631 与滑块 633联通 滑块 633与推板 634连接, 推板 634套设在收料卷轴 622上, 推板 634的前端设有大于收料卷轴 622的开槽, 开槽套设在收料卷轴 622上且与轴不接触。 气动滑筒 631与高压气源联通, 滑块 633内设有滑动部(图中未示出), 滑动部在高压 气流作用下使滑块 633沿导向滑轨 632运动, 滑块 633带动推板 634将多层圆柱形的 材料体推离收料卷轴 622。 其高压气体的压力为 7. 5 KPa, 气流流量为 0. 22 M3/分钟。 The operation mode of the existing equipment is manually cut and then manually taken out from the shaft of the winding mechanism. This operation mode is labor intensive and has potential safety hazards. 6, FIG. 7, FIG. 8 are partial structural diagrams of three different angles of a pneumatic pushing mechanism according to an embodiment of the present invention, as shown in FIG. 6 to FIG. 8 and in conjunction with FIG. 1 and FIG. 5, on the outer side of the end of the frame 1. The lower part is mounted with a support plate 621. The support plate 621 is provided with a receiving reel 622. The receiving reel 622 is connected to the output shaft of the winding motor 624 on the frame 1 through a chain 623, and the formed mesh material is wound around the receiving material. On the reel 622, a multi-layer cylindrical explosion-proof material body is formed. The receiving reel 622 is provided with a pneumatic pushing mechanism 63, which T/CN2008/000405 The pneumatic pushing mechanism includes a pneumatic sliding cylinder 631 and a guiding slide rail 632 fixed under the platform 611. The pneumatic sliding cylinder 631 and the sliding block 633 communicate with the sliding block 633 and the push plate 634, and the push plate 634 is sleeved on the On the receiving reel 622, the front end of the push plate 634 is provided with a slot larger than the receiving reel 622, and the slot is sleeved on the receiving reel 622 and is not in contact with the shaft. The air slide 631 is in communication with the high-pressure air source, and the slider 633 is provided with a sliding portion (not shown). The sliding portion moves the slider 633 along the guiding slide 632 under the action of the high-pressure airflow, and the slider 633 drives the push plate. 634 pushes the multi-layered cylindrical body of material away from the take-up reel 622. The pressure of the high pressure gas is 7.5 KPa, and the flow rate of the gas is 0.22 M 3 /min.
在防爆材料的加工过程中, 气动切割、 收卷和自动推料的控制是按照安装在切割 缝辊轮轴上计数器的预先设定进行的。 电机转动一圈, 计数器记一个脉冲数, 达到预 设值后, 例如: 100个脉冲为一卷料。 当收料卷轴 622缠绕到需要的一卷成品时, 调 节控制箱发出指令, 将滚切刀驱动电机 41和拉网延伸驱动电机 51停转, 之后继电器 启动气源供气, 驱使滚切机构的圆盘形切刀将网状肪爆材料切断, 最后再驱动气动推 料机构, 将缠绕在收料卷轴上的防爆材料卷推离, 完成一卷成品料作业。  During the processing of explosion-proof materials, the control of pneumatic cutting, winding and automatic pushing is carried out according to the preset of the counter mounted on the cutting roller shaft. When the motor rotates once, the counter records the number of pulses. After reaching the preset value, for example: 100 pulses is a roll. When the take-up reel 622 is wound into a desired roll of finished product, the adjustment control box issues a command to stop the roll cutter drive motor 41 and the pull-net extension drive motor 51, and then the relay starts the air supply to drive the hobbing mechanism. The disc-shaped cutter cuts the mesh-shaped explosive material, and finally drives the pneumatic pushing mechanism to push the explosion-proof material coil wound on the receiving reel to complete a roll of finished product operation.
另外, 现有设备中铝合金原箔材料的卷料设置在机架上部的卷托架上, 原箔材料 一卷的重量有大约 20公斤, 目前所使用的铝合金原箔材料的卷料的重量大约为 50公 斤, 无论是搬运或举升卷料, 工作强度很大。 因此, 如图 1结合图 5所示, 本发明将 卷托架安装在机架底部; 具体地说, 原料卷托架 2固定在机架 1一端外侧的下方, 以 便于对原料卷的拆装。 该原料卷托架 2向外侧伸出两长臂 21, 臂端设有轴承套, 带有 卷轴的铝箔料安置在轴承叉座, 轴承叉座的一侧装有摩擦总成, 其结构与脚踏车的轴 刹总成相同, 目的是限定成卷材料的展卷过程均匀并带有一定阻尼。 通过上述改进, 本发明所提供的防爆材料加工设备可以降低劳动强度, 提高工作效率。 实施例二  In addition, the coil of the aluminum alloy original foil material in the existing equipment is disposed on the roll bracket on the upper part of the rack, and the weight of the original foil material has a weight of about 20 kg, and the coil of the original aluminum alloy original foil material is currently used. The weight is about 50 kg, and it is very strong in working or lifting the coil. Therefore, as shown in FIG. 1 in conjunction with FIG. 5, the present invention mounts the roll carrier at the bottom of the rack; specifically, the material roll carrier 2 is fixed below the outer side of one end of the frame 1 to facilitate the attachment and detachment of the material roll. . The material roll carrier 2 protrudes outwardly from the two long arms 21, the arm ends are provided with bearing sleeves, the aluminum foil with the reels is placed on the bearing forks, and the friction fork assembly is mounted on one side of the bearing forks, and the structure and the bicycle The axle brake assemblies are identical in order to define a uniform roll-up process for the roll material with a certain amount of damping. Through the above improvements, the explosion-proof material processing equipment provided by the invention can reduce labor intensity and improve work efficiency. Embodiment 2
图 9为本发明实施例二气动推料机构的局部结构示意图, 如图 9所示, 本实施例 中设置在收料卷轴上的气动推料机构, 其结构与实施例一有所不同。 该气动推料机构 64包括在机架一端设置的挡板 641, 挡板 641上固定气缸 642, 气缸 642内的伸缩推 杆 643穿过挡板 641, 伸缩推杆 643与环形板 644连接, 该环形板 644套设在收料卷 轴 622上且不与卷轴接触, 环形板 644上还连接有导向杆 645 , 导向杆 645穿过挡板 641, 气缸 642上安置有高压气体的进、 出管, 通过耐高压胶管与气源相连接。 气缸的 高压气体使伸缩推杆 643伸缩运动, 带动环形板 644沿导向杆 645在收料卷轴 622上 运动, 将多层圆柱形的防爆材料体推离收料卷轴, 完成加工。  Fig. 9 is a partial structural view showing the pneumatic pushing mechanism of the second embodiment of the present invention. As shown in Fig. 9, the pneumatic pushing mechanism disposed on the receiving reel in this embodiment has a structure different from that of the first embodiment. The pneumatic pushing mechanism 64 includes a baffle 641 disposed at one end of the frame. The baffle 641 is fixed to the air cylinder 642. The telescopic push rod 643 in the air cylinder 642 passes through the baffle 641, and the telescopic push rod 643 is connected to the annular plate 644, The annular plate 644 is sleeved on the receiving reel 622 and is not in contact with the reel. The annular plate 644 is further connected with a guiding rod 645. The guiding rod 645 passes through the baffle 641. The cylinder 642 is provided with a high-pressure gas inlet and outlet tube. It is connected to the gas source through a high pressure resistant hose. The high pressure gas of the cylinder causes the telescopic push rod 643 to telescopically move, and the annular plate 644 is moved along the guide rod 645 on the receiving reel 622, and the multi-layer cylindrical explosion-proof material body is pushed away from the receiving reel to complete the processing.
本实施例的其他技术特征与实施例一相同, 详细内容参见实施例一, 不再赘述。 最后所应说明的是: 以上实施例仅用以说明本发明而非限制, 尽管参照较佳实施 例对本发明进行了详细说明, 应当理解, 本领域的普通技术人员可以对本发明进行修 改或者等同替换, 而不脱离本发明的精神和范围, 其均应涵盖在本发明的权利要求范 围当中。  Other technical features of the embodiment are the same as those of the first embodiment. For details, refer to the first embodiment, and details are not described herein again. It should be noted that the above embodiments are only intended to illustrate the invention and are not to be construed as limiting the scope of the invention. The spirit and scope of the invention are intended to be included within the scope of the appended claims.

Claims

权利要求书 Claim
1、 一种防爆材料的加工设备, 包括机架, 从机架的一端向另一端分别顺序、 间 隔固定原料卷托架, 导向机构、 滚切机构和拉网机构, 在机架的另一端固定切割收料 机构, 其特征在于: 所述的机架上设有滚切刀驱动电机和拉网延伸驱动电机同步控制 单元, 其设置位置位于滚切机构和拉网机构之间, 该同步控制单元与调节控制箱电性 连接并对其输入控制信号, 调节控制箱与滚切刀驱动电机和拉网延伸驱动电机电性连 接并输出控制信号以调节其转速, 使两者同步运转。  1. An explosion-proof material processing device, comprising a frame, which sequentially and intermittently fix a raw material roll bracket, a guiding mechanism, a rolling mechanism and a pulling mechanism from one end of the rack to the other end, and fixed at the other end of the rack The cutting and receiving mechanism is characterized in that: the rack is provided with a rolling cutter driving motor and a pull-net extending driving motor synchronous control unit, and the setting position is between the rolling cutting mechanism and the pulling mechanism, the synchronous control unit The control box is electrically connected to the control box and the control signal is input thereto. The control box is electrically connected with the roller cutter drive motor and the pull extension drive motor and outputs a control signal to adjust the rotation speed thereof to synchronize the two.
2、 根据权利要求 1 所述的防爆材料的加工设备, 其特征在于, 所述的同步控制 、 单元包括固定在机架上的缓冲滚筒架, 该缓冲滚筒架由一对 " T"字形竖架组成, 相对 固定在机架的两侧, " T " 字形竖架横梁的两侧顶端连接有滚筒轴, 滚筒轴上套设有缓 冲滚筒, " T "字形竖架立柱内侧设有定位槽, 缓冲棒在该定位槽中上下滑动设置, " T " 字形竖架立柱上设有传感器, 所述的传感器对缓冲棒的位置进行探测, 传感器的输出 端与调节控制箱的输入端连接; 所述的传感器为一个以上, 设置在 " T "字形竖架立柱 的一个以上位置。 2. The explosion-proof material processing apparatus according to claim 1, wherein said synchronous control unit comprises a buffer roller frame fixed to the frame, the buffer roller frame being a pair of "T" shaped vertical frames The composition is relatively fixed on both sides of the frame. The top end of the "T"-shaped vertical beam is connected with a roller shaft, and the drum shaft is sleeved with a buffer roller. The inside of the T-shaped vertical column is provided with a positioning groove for buffering. The rod is slid up and down in the positioning groove, and the "T"-shaped vertical column column is provided with a sensor, the sensor detects the position of the buffer rod, and the output end of the sensor is connected with the input end of the adjustment control box; More than one sensor, located in more than one position of the "T"-shaped vertical column.
3、 根据权利要求 2 所述的防爆材料的加工设备, 其特征在于, 所述的传感器设 置在 " T"字形竖架立柱内侧的上、 中、 下三个位置。 3. The apparatus for processing an explosion-proof material according to claim 2, wherein the sensor is disposed at three positions of upper, middle and lower sides of the "T"-shaped vertical column.
4、 根据权利要求 1 所述的防爆材料的加工设备, 其特征在于, 所述的滚切机构 的滚切刀辊轮支架上部设有毛刷, 毛刷的上部设有滴油杯, 滴油杯的油孔延伸到毛刷 柄上, 毛刷柄内设有储油池, 储油池下部设有多个滴油孔, 滴油孔与刷毛连接。 The processing device for an explosion-proof material according to claim 1, wherein the upper portion of the roller cutter roller bracket of the hobbing mechanism is provided with a brush, and the upper portion of the brush is provided with an oil drop cup, and the oil is dripped. The oil hole of the cup extends to the handle of the brush, and the oil storage tank is arranged in the handle, and a plurality of oil drop holes are arranged in the lower part of the oil storage tank, and the oil drop hole is connected with the bristles.
5、 根据权利要求 4 所述的防爆材料的加工设备, 其特征在于, 所述的滴油杯内 设有控制阀, 该控制阀包括与旋转手柄连接的阀芯, 旋转手柄设在滴油杯的上方并伸 出于滴油杯之 ^t, 阀芯末端与油孔出口位置对应设置, 通过扳动旋转手柄, 调节阀芯 末端与油孔出口的间隙, 改变从滴油杯流入毛刷柄的出油量。 The processing device for an explosion-proof material according to claim 4, wherein the drip cup is provided with a control valve, the control valve includes a valve core connected to the rotating handle, and the rotating handle is disposed in the drip cup The upper part of the valve body extends from the oil drop cup. The end of the valve core is corresponding to the oil hole outlet position. By rotating the rotary handle, the gap between the end of the valve core and the oil hole outlet is adjusted to change the flow from the oil drop cup to the brush handle. The amount of oil produced.
6、 根据权利要求 1 所述的防爆材料的加工设备, 其特征在于, 所述的滚切机构 的滚切刀上部设有吸尘罩, 该吸尘罩与外接吸尘器连接并对切屑颗粒进行吸附。 The processing device for an explosion-proof material according to claim 1, wherein the upper portion of the rolling cutter of the hobbing mechanism is provided with a dust absorbing cover, which is connected with an external vacuum cleaner and adsorbs the swarf particles. .
7、 根据权利要求 1 所述的防爆材料的加工设备, 其特征在于, 所述的切割收料 机构包括固定在机架末端水平面上的平台, 平台两端支架上安装有气动滑筒和导向滑 轨, 气动滑筒与滑块联通, 滑块下部设有支杆, 支杆上安装有圆盘形切刀, 气动滑筒 与高压气源联通, 滑块内设有滑动部, 该滑动部在高压气流作用下使滑块沿导向滑轨 往复运动, 滑块带动圆盘形切刀滚动行驶, 切断成品网料。 7. The explosion-proof material processing apparatus according to claim 1, wherein the cutting and receiving mechanism comprises a platform fixed on a horizontal surface of the end of the frame, and the air slides and the guide slides are mounted on the brackets at both ends of the platform. Rail, the air slide is connected with the slider, the lower part of the slider is provided with a strut, and the disc is mounted with a disc cutter, a pneumatic slide The utility model is connected with the high-pressure gas source, and the sliding part is provided with a sliding portion, and the sliding portion reciprocates the sliding block along the guiding sliding rail under the action of the high-pressure airflow, and the sliding block drives the disc-shaped cutter to roll and cut the finished net material.
8、 根据权利要求 7 所述的防爆材料的加工设备, 其特征在于, 所述的机架末端 的外侧下部安装有支撑板, 支撑板上穿设有收料卷轴, 该收料卷轴通过链条与机架上 的收卷电机输出轴连接, 成形的网状材料缠绕在收料卷轴上, 制成多层圆柱形的材料 体。 The processing device for an explosion-proof material according to claim 7, wherein a lower portion of the outer end of the frame is mounted with a support plate, and the support plate is provided with a receiving reel, and the receiving reel passes through the chain and The winding motor output shaft of the frame is connected, and the formed mesh material is wound on the take-up reel to form a multi-layer cylindrical material body.
9、 根据权利要求 8 所述的防爆材料的加工设备, 其特征在于, 所述的收料卷轴 上设有气动推料机构, 该气动推料机构包括固定在平台下方的气动滑筒和导向滑轨, 气动滑筒与滑块联通, 滑块与推板连接, 推板套设在收料卷轴上; 气动滑筒与高压气 源联通, 滑块内设有滑动部, 该滑动部在高压气流作用下使滑块沿导向滑轨运动, 滑 块带动推板将多层圆柱形的材料体推离收料卷轴。 9. The explosion-proof material processing apparatus according to claim 8, wherein the receiving reel is provided with a pneumatic pushing mechanism, and the pneumatic pushing mechanism comprises a pneumatic sliding cylinder and a guiding sliding fixed under the platform. The rail, the pneumatic sliding tube is connected with the sliding block, the sliding block is connected with the pushing plate, and the pushing plate is sleeved on the receiving reel; the pneumatic sliding tube is connected with the high-pressure gas source, and the sliding portion is provided with a sliding portion, the sliding portion is in the high-pressure airflow Under the action, the slider is moved along the guiding slide rail, and the slider drives the pushing plate to push the multi-layer cylindrical material body away from the receiving reel.
10、 根据权利要求 8所述的防爆材料的加工设备, 其特征在于, 所述的收料卷轴 上设有气动推料机构, 该气动推料机构包括在机架一端设置的挡板, 挡板上固定气缸, 气缸内的伸缩推杆穿过挡板, 伸缩推杆与环形板连接, 该环形板套设在收料卷轴上且 不与卷轴接触, 环形板上还连接有导向杆, 导向杆穿过挡板, 气缸上安置有高压气体 的进、 出管, 通过耐高压胶管与气源相连接; 气缸的高压气体使伸缩推杆伸缩运动, 带动环形板沿导向杆在收料卷轴上运动, 将多层圆柱形的防爆材料体推离收料卷轴。 10. The explosion-proof material processing apparatus according to claim 8, wherein the receiving reel is provided with a pneumatic pushing mechanism, and the pneumatic pushing mechanism comprises a baffle disposed at one end of the frame, the baffle The upper cylinder is fixed, the telescopic push rod in the cylinder passes through the baffle, and the telescopic push rod is connected with the annular plate. The annular plate is sleeved on the receiving reel and is not in contact with the reel. The annular plate is also connected with a guiding rod and a guiding rod. Through the baffle plate, the inlet and outlet pipes of the high-pressure gas are arranged on the cylinder, and are connected with the gas source through the high-pressure resistant rubber pipe; the high-pressure gas of the cylinder causes the telescopic push rod to expand and contract, and drives the annular plate to move along the guide bar on the receiving reel , push the multi-layer cylindrical explosion-proof material body away from the receiving reel.
11、 根据权利要求 7或 9或 10所述的防爆材料的加工设备, 其特征在于, 所述 的高压气体的压力为 7. 5 KPao A processing apparatus for an explosion-proof material according to claim 7 or 9 or 10, wherein said high pressure gas has a pressure of 7.5 KPao.
12、 根据权利要求 7或 9或 10所述的防爆材料的加工设备, 其特征在于, 所述 的高压气体的气流流量为 0. 22 MV分钟。  The venting flow rate of the high-pressure gas is 0.22 MV minutes, the gas flow rate of the high-pressure gas is 0.22 MV minutes.
13、 根据权利要求 1所述的防爆材料的加工设备, 其特征在于, 所述的原料卷托 架固定在机架一端外侧的下方, 以便于对原料卷的拆装。 13. The apparatus for processing an explosion-proof material according to claim 1, wherein the material roll holder is fixed below an outer side of one end of the frame to facilitate attachment and detachment of the material roll.
14、 一种防爆材料加工设备的控制装置, 包括滚切和拉网同步控制单元, 其特征 在于: 所述的控制单元设置在防爆材料加工设备的机架上, 位于滚切机构和拉网机构 之间, 包括固定在机架上的缓冲滚筒架, 该缓冲滚筒架由一对 " T"字形竖架组成, 相 对固定在机架的两侧, " T " 字形竖架横梁的两侧顶端连接有滚筒轴, 滚筒轴上套设有 缓冲滚筒, " T " 字形竖架立柱内侧设有定位槽, 缓冲棒在该定位槽中上下滑动设置' " τ"字形竖架立柱上设有传感器, 对缓冲棒的位置进行探测, 传感器的输出端与调节 控制箱的输入端连接; 所述的传感器为一个以上, 设置在 "Τ"字形竖架立柱的一个以 上位置, 该同步控制单元与调节控制箱电性连接并对其输入控制信号, 调节控制箱与 滚切刀驱动电机和拉网延伸驱动电机电性连接并输出控制信号以调节其转速, 使两者 同步运转。 14. A control device for an explosion-proof material processing device, comprising a rolling and pulling synchronous control unit, wherein: the control unit is arranged on a frame of an explosion-proof material processing device, and is located in a rolling mechanism and a pulling mechanism. Between the two, including a buffer roller frame fixed on the frame, the buffer roller frame is composed of a pair of "T" shaped vertical frames, which are fixed on opposite sides of the frame, and the top ends of the "T" shaped vertical beam are connected at both ends. There is a roller shaft, a buffer roller is arranged on the roller shaft, and a positioning groove is arranged inside the "T"-shaped vertical column column, and the buffer rod slides up and down in the positioning groove. The τ"-shaped vertical column column is provided with a sensor for detecting the position of the buffer rod, and the output end of the sensor is connected with the input end of the adjustment control box; the sensor is more than one, and is arranged in the "Τ"-shaped vertical column column One or more positions, the synchronous control unit is electrically connected to the adjustment control box and inputs a control signal thereto, and the adjustment control box is electrically connected with the rolling cutter drive motor and the pull-net extension drive motor and outputs a control signal to adjust the rotation speed thereof. Keep the two running at the same time.
15、 根据权利要求 14 所述的防爆材料加工设备控制装置, 其特征在于, 所述的 传感器设置在 " Τ" 字形竖架立柱内侧的上、 中、 下三个位置。 15. The control device for an explosion-proof material processing apparatus according to claim 14, wherein the sensor is disposed at three positions of upper, middle and lower sides of the "Τ"-shaped vertical column.
PCT/CN2008/000405 2008-02-27 2008-02-27 Processing apparatus for anti-explosive material and the control device thereof WO2009105914A1 (en)

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* Cited by examiner, † Cited by third party
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CN102248400A (en) * 2011-03-16 2011-11-23 王新钢 Production equipment of metal foil three-dimensional net explosion-proof filler used for separate and explosion-proof superconductive heat dissipation
CN102248400B (en) * 2011-03-16 2013-04-17 王新钢 Production equipment of metal foil three-dimensional net explosion-proof filler used for separation and explosion-resistance as well as superconductive heat dissipation
CN109862681A (en) * 2019-03-18 2019-06-07 董江平 Plastic grain Destaticizing device
CN112427527A (en) * 2020-11-27 2021-03-02 江苏京天下电气科技有限公司 Transverse wire shearing equipment suitable for online stacking and sheet discharging method
CN112427527B (en) * 2020-11-27 2024-04-09 江苏京天下电气科技有限公司 Transverse wire cutting equipment suitable for online stacking and sheet discharging method
CN113180773A (en) * 2021-05-14 2021-07-30 四川大学华西第二医院 Tourniquet and fixed cutting device thereof
CN113358350A (en) * 2021-06-03 2021-09-07 河北工业大学 RV reduction gear dust-resistant reliability testing device

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EP2251113A1 (en) 2010-11-17
CN101932392B (en) 2012-10-03
EP2251113B1 (en) 2012-06-27
CN101932392A (en) 2010-12-29
EP2251113A4 (en) 2011-06-01
HK1142294A1 (en) 2010-12-03

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