CN117283316B - Full-automatic production device and method for radiating pipes - Google Patents
Full-automatic production device and method for radiating pipes Download PDFInfo
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- CN117283316B CN117283316B CN202311576890.6A CN202311576890A CN117283316B CN 117283316 B CN117283316 B CN 117283316B CN 202311576890 A CN202311576890 A CN 202311576890A CN 117283316 B CN117283316 B CN 117283316B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims description 16
- 238000001816 cooling Methods 0.000 claims abstract description 145
- 238000004140 cleaning Methods 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims description 272
- 238000003466 welding Methods 0.000 claims description 97
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 94
- 239000000110 cooling liquid Substances 0.000 claims description 72
- 239000003921 oil Substances 0.000 claims description 72
- 238000001179 sorption measurement Methods 0.000 claims description 60
- 238000005498 polishing Methods 0.000 claims description 43
- 238000007790 scraping Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 27
- 238000011010 flushing procedure Methods 0.000 claims description 22
- 229920000742 Cotton Polymers 0.000 claims description 20
- 238000000227 grinding Methods 0.000 claims description 19
- 239000002893 slag Substances 0.000 claims description 18
- 244000309464 bull Species 0.000 claims description 17
- 239000010687 lubricating oil Substances 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 6
- 238000005452 bending Methods 0.000 claims description 5
- 238000005057 refrigeration Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims 1
- 238000011017 operating method Methods 0.000 claims 1
- 238000004381 surface treatment Methods 0.000 abstract description 3
- 239000002826 coolant Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 7
- 239000013049 sediment Substances 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 229910001111 Fine metal Inorganic materials 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- -1 and meanwhile Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0064—Devices for removing chips by using a magnetic or electric field
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of full-automatic production of radiating pipes, in particular to a full-automatic production device and a full-automatic production method of radiating pipes. The device has higher degree of automation, is convenient for a user to carry out feeding work, can improve the produced quality, improves the air tightness of products, can automatically carry out cooling and cleaning work, and ensures the flatness of the surface treatment of the products, thereby improving the appearance of the products.
Description
Technical Field
The invention relates to the technical field of full-automatic production of radiating pipes, in particular to a full-automatic production device and method for radiating pipes.
Background
The radiating pipe is a main pipeline used on the radiator, has different shapes, and has the main functions of flowing a cooling medium according to a specific route, and taking away heat by the cooling medium in a heat conduction mode so as to achieve the purposes of radiating and cooling;
the existing radiating pipe production equipment is low in automation degree in production, production efficiency is low, operation is complicated, operation of a user is inconvenient, sealing performance of produced products is poor, welding position firmness is poor, appearance is uneven, and attractiveness is poor.
Disclosure of Invention
The invention aims to provide a full-automatic production device and method for radiating pipes, which are used for solving the problems that the existing radiating pipe production equipment provided in the background art is low in automation degree, low in production efficiency, cumbersome in operation, inconvenient for users to operate, poor in tightness of produced products, poor in welding position firmness, uneven in appearance and attractive in appearance, and the automatic production device is high in automation degree, free of operation of a plurality of users, simple and convenient in operation, further capable of saving the production cost of the users, capable of improving the working efficiency by automatic operation, convenient for the users to perform feeding work, capable of improving the produced quality, improving the air tightness of the products, capable of automatically performing cooling cleaning work, guaranteeing the flatness of the surface treatment of the products, and further capable of improving the appearance of the products.
In order to achieve the above purpose, the present invention provides the following technical solutions: the device comprises a main frame, a discharging mechanism, a welding mechanism, a polishing and cooling mechanism and a correction auxiliary mechanism, wherein one end of the main frame is provided with a power frame, one end of the power frame is provided with a power auxiliary roller, the top end of the power auxiliary roller is provided with a power roller, one end of the power roller is connected with the power frame through a bearing, one end of the power roller extends to one end of the power frame, one end of the power frame is provided with a motor, the output end of the motor is fixedly connected with one end of the power roller, one side of the power frame is provided with a buffer groove, both ends of the buffer groove are connected with the buffer roller through bearings, one side of the buffer groove is provided with two groups of cleaning frames, the cleaning frames are fixedly connected with the main frame, and the middle parts of the cleaning frames are provided with cleaning cotton, the cleaning frame is connected with the oil drip frame through a free oil drip frame, the oil drip frame is fixedly connected with the main frame, the middle part of the oil drip frame is connected with an oil drip roller through a bearing, the top end of the oil drip roller is provided with a movable roller, two ends of the movable roller are connected with movable blocks through bearings, the middle part of each movable block is slidably connected with a fixed rod, two ends of each fixed rod are fixedly connected with the oil drip frame, the top ends of the movable blocks are fixedly connected with springs, one ends of the springs are fixedly connected with the inner wall of the oil drip frame, one end of the oil drip frame is provided with an oil tank, the top end of the oil drip frame is provided with an oil pipe, the bottom side of the oil pipe is uniformly connected with an oil drip head, the bottom end of the oil drip head extends to the top end of the movable roller through the oil drip frame, one end of the oil pipe is connected with the oil tank, the top end of the main frame is provided with a coiled material, the middle part of the main frame is provided with a plastic device, one side of the shaper is provided with a first power module.
Preferably, the control end of motor and first power module is all through external switch and external power electric connection, the coiled material passes between one end of power frame, power auxiliary roller and the power roller, the top of buffer roller, the middle part of clean cotton and between oil drip roller and the movable roller, be connected through five sets of universal joints between plastic ware and the first power module, the coiled material runs through the plastic ware, and the plastic ware can carry out the plastic to the coiled material, and this device of being convenient for works.
Preferably, the discharging mechanism comprises a material rack, an adjusting fixing piece, a first electric push rod, a movable rod, a second electric push rod, a movable groove, a push rod, a connecting rod and an arc plate, wherein the material rack is arranged at one end of the main rack, the adjusting fixing piece is rotationally connected at one end of the material rack, the first electric push rod is arranged on the inner wall of one end of the material rack, the output end of the first electric push rod is connected with the adjusting fixing piece through a bearing, the movable rod is slidably connected inside the adjusting fixing piece, the second electric push rod is arranged on the inner wall of one end of the adjusting fixing piece, the output end of the second electric push rod is fixedly connected with the movable rod, the movable groove is uniformly formed in the surface of the middle of the adjusting fixing piece, the push rod is slidably connected with the push rod, one end of the push rod is connected with the connecting rod through a rotating shaft, one end of the connecting rod is connected with the movable rod, one side of the adjusting fixing piece is uniformly provided with four groups of arc plates, the arc plates are fixedly connected with the push rod respectively, one side of the arc plates, which are mutually far away from each other, and the inner wall of the coil is mutually attached to one side of the arc plates, and a user can conveniently feed and feed materials.
Preferably, the control ends of the first electric push rod and the second electric push rod are electrically connected with an external power supply through an external switch, so that the device can work conveniently.
Preferably, the welding mechanism comprises a welding machine, a water tank, a first adjusting seat, a first movable seat, a first rotating rod, a fixed seat, a first rotating roller, a first cooling channel, a first cooling pipe, a first water pump, a first refrigerating sheet, a welding head, a second adjusting seat, a second movable seat, a second rotating rod, a guide seat, a guide cover and a third rotating rod, wherein the welding machine is arranged in the middle of the main frame and is positioned on one side of a first power module, the second adjusting seat is fixedly connected with the middle of the main frame and is positioned on one side of a shaper, the water tank is arranged in the middle of the main frame and is positioned on one side of the second adjusting seat, the inner wall at the bottom end of the water tank is fixedly connected with the first adjusting seat, the inner walls at two ends of the first adjusting seat are respectively provided with the first refrigerating sheet, the top ends of the first adjusting seat are slidably connected with two groups of first movable seats, the middle part of the first movable seat is connected with a first rotating rod through threads, two ends of the first rotating rod are connected with the first adjusting seat through bearings, one end of the first rotating rod extends to the outside of the first adjusting seat, the top ends of the first movable seat are fixedly connected with fixing seats, two groups of first rotating rollers are connected to one side of the fixing seats, which are close to each other, through the bearings, a first cooling channel is formed in the fixing seats, four openings on one side of the first cooling channel are respectively positioned between the first rotating rollers and at the top ends between the first rotating rollers, one end of the water channel is connected with a first cooling pipe, one end of the first cooling pipe is respectively connected with one end of the first cooling channel, one end of the first cooling pipe is provided with a first water pump, one end of the welding machine is provided with a welding head, the coiled material penetrates through the welding head, the top ends of the second adjusting seat are slidably connected with a second movable seat, the middle part of second movable seat is connected with the second bull stick through threaded connection, and the both ends of second bull stick are all connected through the bearing with the second movable seat, the one end of second bull stick extends to the outside of first regulation seat, the top fixedly connected with guide holder of second movable seat, the top of guide holder is provided with the direction lid, and one side and the second movable seat sliding connection of direction lid, the top of second movable seat has the third bull stick through threaded connection, and the bottom of third bull stick is connected with the direction lid through the bearing, the control end of welding machine, first water pump and first refrigeration piece is all through external switch and external power source electric connection, the coiled material is located the middle part of guide holder, the inner wall of coiled material is laminated mutually with one side that is close to each other with first revolving roller, and the welding and the first cooling work of being convenient for this device can improve welding quality simultaneously.
Preferably, the polishing cooling mechanism comprises a working box, a mixing water bin, a working water bin, a cooling table, a second cooling channel, a second cooling pipe, a second water pump, a treatment rack, a flushing pipe, a guide roller, a cleaning piece, a third electric push rod, a treatment head, a sliding base, a collecting tank, an electric slide block, a connecting hole, an electromagnet adsorption rack, a second refrigerating sheet, a fourth electric push rod and a filter plate, wherein the working box is fixedly connected with the middle part of the main rack, the working box is positioned on one side of the welding machine, the mixing water bin is arranged on one side of the working box, the working water bin is arranged on the other side of the working box, one side of the mixing water bin is provided with a connecting hole, one end of the connecting hole is connected with the working water bin, the connecting hole is positioned at the top of one side of the second water pump, the inner wall fixedly connected with the cooling table at the bottom end of the working box, the inner wall fixedly connected with the treatment rack, the treatment rack is positioned at one side of the cooling table, the second cooling channel is uniformly provided with the second cooling channel, the top end of the second cooling pipe is connected with the second cooling pipe, the second cooling channel is positioned at one side of the cooling rack, the end is close to the surface of the guide roller, the cleaning piece is arranged at one end of the cleaning piece, the end of the cleaning piece is close to the surface of the cleaning piece is arranged at the top of the cleaning piece, the end is close to the surface of the guide roller is arranged at one end of the cleaning piece, and is close to the top end is arranged at the top end of the cleaning piece, and is close to the top end is close to the surface is arranged at one end is close to the top end is close to the cleaning piece and connected with the cleaning piece and is respectively and has one end is respectively connected with the cleaning piece, the utility model discloses a cooling liquid cooling device, including work bin, collecting tank, electric slider, work bin bottom, work bin's top is provided with the collecting tank, the one end of collecting tank is provided with two sets of electric sliders, and the bottom and sliding base sliding connection of electric slider, the inside of work bin bottom is provided with the electro-magnet adsorption frame, the inner wall of work bin bottom is provided with two sets of second refrigeration piece, and the second refrigeration piece is located the middle part of electro-magnet adsorption frame, the top of work bin is provided with fourth electric push rod, and the bottom and the electro-magnet adsorption frame fixed connection of fourth electric push rod, the middle part fixedly connected with filter of work bin, and the filter is located one side of work bin, is convenient for polish, scrapes sediment, polishing work to the product, improves the roughness and the outward appearance of product, can cool down and clear up the work to the coolant liquid simultaneously.
Preferably, the coiled material runs through the cooling table, the one end of second cooling channel is located the middle part of top and both sides of coiled material respectively, the top of coiled material is laminated with the surface of handling the first bottom mutually, the bottom of handling the first is the circular-arc of slope, and be convenient for laminate with the top of product, make things convenient for its sediment polishing work of scraping, the bottom of handling the first divide into two parts, polish and scrape sediment polishing treatment to the surface of coiled material respectively, the input of flushing pipe all is connected with the second cooling pipe, the output of flushing pipe is located respectively between the middle part of handling the first and clearance piece, one side of working box bottom inner wall is the slope form, and the coolant liquid of being convenient for gets into the inside in working water storehouse, second water pump, third electricity push rod, electricity slider, electro-magnet adsorption frame and fourth electricity push rod's control end all through external switch and external power source electric connection, this device of being convenient for works.
Preferably, the correction auxiliary mechanism comprises a second power module, a fourth rotating rod, a four-station finishing frame, a range finder, a five-wheel straightening frame, a six-wheel straightening frame, an eddy current flaw detector, a driving roller, a movable auxiliary roller, a moving block, a fifth rotating rod, a fat degree base, a fat degree movable frame and a fat degree roller, wherein one end of the main frame is provided with the second power module, one side of the main frame is uniformly provided with four groups of four-station finishing frames, the welding head and the second power module are both positioned at one side of the working box, the middle bottom of the four-station finishing frame is connected with the driving roller through a bearing, one end of the driving roller is connected with the second power module through a universal joint through the four-station finishing frame, two sides of the four-station finishing frame are both slidably connected with the moving block, the top end of the driving roller is provided with the movable auxiliary roller, two ends of the movable auxiliary roller are both ends of the movable auxiliary roller are connected with the moving block through a bearing, the top of the four-station finishing frame is connected with a fifth rotating rod through threads, the bottom of the fifth rotating rod is connected with a moving block through a bearing, the top of the main frame is provided with a range finder, the top of the main frame is provided with a five-wheel straightening frame, the top of the main frame is provided with a six-wheel straightening frame, the top of the main frame is provided with an eddy current flaw detector, the eddy current flaw detector is positioned on one side of the four-station finishing frame, the range finder, the five-wheel straightening frame and the six-wheel straightening frame are respectively positioned between welding heads, one end of the main frame is fixedly connected with a fat base, the fat base is positioned on one side of the eddy current flaw detector, the top of the fat base is slidably connected with two groups of fat movable frames, the bottom of the fat movable frame is connected with two groups of fourth rotating rods through threads, one end of the fourth rotating rod is connected with the fat base through a bearing, the other end of the fourth rotating rod penetrates through the fat degree base, one side, close to each other, of the fat degree movable frame is uniformly connected with a fat degree roller through a bearing, the control ends of the second power module, the range finder and the vortex flaw detector are electrically connected with an external power supply through external switches, the surfaces of coiled materials are attached to the surfaces of the driving roller, the movable auxiliary roller, the six-wheel straightening frame, the five-wheel straightening frame and the fat degree roller, and the middle parts of the driving roller and the movable auxiliary roller are in concave circular arc shapes, so that accurate shaping work of products is facilitated.
The operation method of the device comprises the following steps:
feeding, wherein a user sleeves the coiled material at one end of the adjusting fixing piece, the ejector rod can be ejected outwards through the second electric push rod and the connecting rod, the circular arc plate is controlled to move outwards through the ejected ejector rod, the circular arc plate is further fixed, the adjusting fixing piece and the coiled material are moved through the first electric push rod, and then the position of the coiled material can be adjusted;
step two: when the coiled material passes through the power frame, the motor and the power auxiliary roller at one end of the power frame are used for providing power, the first power module drives the shaper to work through the universal joint, the shaper can provide power for movement of the coiled material, so that the coiled material is clamped and fed, the coiled material is buffered and transited through the buffer groove, the surface of the coiled material can be cleaned up through the first group of cleaning frames and the cleaning cotton, lubricating oil in the oil tank is dripped on the surface of the movable roller through the oil pipe and the oil dripping head, the lubricating oil on the surface of the coiled material can be smeared uniformly through the second group of cleaning frames and the cleaning cotton, and redundant lubricating oil is adsorbed;
step three: forming, wherein the first power module drives the shaper to work through the universal joint, and the coiled material is shaped through the shaper, so that two sides of the coiled material are bent upwards to form a certain radian, the coiled material is shaped into a semicircle shape at the upper end and the lower end, and the upper end of the coiled material is an open end;
Step four: welding, a user can finely adjust the position of the coiled material by rotating the second rotating rod, the top end of the coiled material can be limited through the third rotating rod and the guide cover, when the coiled material passes through the welding head, the welding machine can heat and weld the coiled material through the welding head, so that the opening of the top end of the coiled material is melted and welded, the coiled material is enabled to form a pipeline, the coiled material is positioned through the first rotating rod, the fixing seat and the first rotating roller, meanwhile, the first water pump enables cooling liquid in the water tank to enter the first cooling channel through the first cooling pipe and be sprayed to the surface of the coiled material, and then primary cooling work is carried out on the coiled material;
step five: the method comprises the steps of grinding, scraping, polishing and cleaning, wherein cooling liquid is sprayed to the surface of a coiled material through a mixed water bin, a second cooling pipe, a flushing pipe, a cooling table and a second cooling channel, so that the coiled material is further cooled, the distance between the bottom end of a processing head and the welding position of the top end of the coiled material is controlled through a third electric push rod, the effect of the processing head on grinding, scraping and polishing the welding position of the coiled material is further controlled, the bottom end of the processing head is divided into two parts and is in an inclined arc shape, the first part can grind, scrape and treat the welding position of the coiled material, the second part can polish the position after grinding and scraping slag, and meanwhile, waste scraps can be cleaned by the cooling liquid sprayed out through the flushing pipe and flow away along with the cooling liquid;
Step six: cooling liquid is cooled and cleaned, because the inner wall at the bottom end of the working tank is inclined, the cooling liquid flows into the working water bin through the filter plate, larger scraps in the cooling liquid can be processed and filtered through the filter plate, the cooling liquid entering the working water bin can be cooled through the second refrigerating sheet, scraps in the cooling liquid can be adsorbed through the electromagnet adsorption frame, the effects of polishing, scraping slag and polishing can be improved, the cooling liquid flows into the mixed water bin through the connecting hole, the uniformity of the temperature of the cooling liquid can be ensured in the flowing process, the electromagnet adsorption frame can be lifted upwards by the fourth electric push rod, the collecting tank is driven to move to the inside of the working tank through the electric slide block, the collecting tank is positioned at the bottom end of the electromagnet adsorption frame, at the moment, a user closes the electromagnet adsorption frame, and the scraps fall under the action of gravity, so that the collecting and cleaning work is carried out through the collecting tank;
step seven: the finishing treatment is carried out, the second power module drives the driving roller to rotate through the universal joint, power is provided through the driving roller, the arc-shaped middle parts of the plurality of groups of movable auxiliary rollers and the driving roller are adopted, the coiled material can be precisely shaped up and down and left and right through the five-wheel straightening frame and the six-wheel straightening frame when passing through the four-station finishing frame, the degree of fatness of the coiled material can be precisely shaped through the fatness movable frame and the fatness roller, and the upper and lower ends and the left and right sides of the coiled material can be precisely shaped through the driving roller, the movable auxiliary roller, the five-wheel straightening frame, the six-wheel straightening frame and the fatness roller, so that the welding position and the bending position are ensured to be completely consistent.
Compared with the prior art, the invention has the beneficial effects that:
when the device is used for production, a coiled material is sleeved at one end of the adjusting fixing piece, the user controls the second electric push rod to work, the push rod can be pushed outwards through the connecting rod, the arc plate is controlled to move outwards through the pushed push rod, so that the arc plate is tightly attached to the inner wall of the coiled material, the arc plate is further fixed, the adjusting fixing piece and the coiled material are moved through the first electric push rod, the position of the coiled material can be adjusted, one end of the coiled material passes through the device, when the coiled material passes through the power frame, the motor and the power auxiliary roller at one end of the power frame provide power, so that discharging work is carried out, the first power module drives the shaper to work through the universal joint, the shaper can provide power for movement of the coiled material, the coiled material is buffered and transited through the buffer groove, the coiled material is convenient to move through the buffer roller, and when the coiled material passes through the first group of cleaning frames and cleaning cotton, the surface of the coiled material is cleaned up through the first group of cleaning cotton, then the lubricating oil in the oil tank is dripped on the surface of the movable roller through the oil pipe and the oil dripping head, the surface of the movable roller and the surface of the coiled material can be tightly attached through the spring, the lubricating oil is smeared on the surface of the coiled material through the movable roller, when the coiled material passes through the second group of cleaning frames and the cleaning cotton, the second group of cleaning cotton can smear the lubricating oil on the surface of the coiled material uniformly, and simultaneously, the redundant lubricating oil is adsorbed, the first power module drives the shaper to work through the universal joint, the coiled material is shaped through the shaper, so that both sides of the coiled material are bent upwards to form a certain radian, the coiled material is shaped into semicircle shapes at the upper end and the lower end, the position of the coiled material can be finely adjusted through rotating the second rotating rod by a user, the guide cover can be moved downwards through the third rotating rod, and then carry out spacing to the top of coiled material, thereby guarantee that the coiled material can pass the bonding tool accurately, when the coiled material passes the bonding tool, the welding machine can carry out heating welding to the coiled material through the bonding tool this moment, thereby melt welding with the opening part on coiled material top, thereby make coiled material formation pipeline, the user can control two sets of fixing bases and remove, thereby fix a position the coiled material through first transfer roller, guide holder and fixing base through the bonding tool both ends carry out accurate location to the coiled material, avoid coiled material and bonding tool contact, thereby cause the coiled material to rub to the bonding tool, avoid its damage, first water pump passes through first cooling tube with the inside coolant liquid of basin entering first cooling channel, spray to the surface of coiled material through first cooling channel this moment, and then carry out preliminary cooling work to the coiled material, can cool down the coolant liquid through the inside of basin, the inside is cooled down processing, then get into the inside of working box and carry out cooling, scrape sediment polishing and cleaning work, the inside coolant liquid of mixed water sump passes through the inside second cooling tube and enters the inside of cooling table and washes the inside, can make the even spout of coolant liquid to the coiled material through the inside second cooling channel, thereby cause the coiled material to rub to the bonding tool, avoid its damage, simultaneously, the inside coolant liquid passes through the first cooling tube and then carries out the processing to the surface of coiled material through the first cooling channel, the top of the second cooling channel is the second cooling tube, the bottom is the top is the roll, the top is processed for the second is processed, the bottom is further, the top is processed to the coiled material is processed to the top is processed, and the top is processed and can be processed to the coil is further processed, and roll top is processed down, and can be processed down, and the top is then top is more is processed down, the second part can carry out polishing treatment on the position after grinding and slag scraping, when the grinding and slag scraping and polishing are carried out, the waste scraps can be cleaned by the cooling liquid sprayed out through the flushing pipe, and flow away along with the cooling liquid, as the inner wall at the bottom end of the working box is inclined, the cooling liquid flows into the working water bin through the filter plate, the larger waste scraps in the cooling liquid can be treated and filtered through the filter plate, the cooling liquid entering the working water bin can carry out cooling work through the second refrigerating sheet, the user controls the work of the electromagnet adsorption frame, the waste scraps in the cooling liquid can be adsorbed through the electromagnet adsorption frame, the cleanliness of the cooling liquid is further ensured, the fine metal is prevented from circulating, the effect of the processing head on the grinding and slag scraping and polishing of the coiled material is affected, and the aesthetic property of the surface of the coiled material can be further improved, simultaneously, the firmness of the welding part of the coiled material can be ensured, the second water pump can be protected, cooling and clean cooling liquid flows into the mixed water bin through the connecting hole, the uniformity of the temperature of the cooling liquid can be ensured in the flowing process, when the surface of the electromagnet adsorption frame is adsorbed to a certain degree, the electromagnet adsorption frame can be lifted upwards by the fourth electric push rod, when the height of the electromagnet adsorption frame is higher than that of the collecting tank, the collecting tank is driven to move into the working box by the electric slide block, the collecting tank is positioned at the bottom end of the electromagnet adsorption frame, the electromagnet adsorption frame is closed by a user, waste scraps fall under the action of gravity, so that the waste scraps are collected through the collecting tank, after falling, the collecting tank is reset by the electric slide block, the electromagnet adsorption frame is driven to fall by the fourth electric push rod, the electromagnet adsorption frame works again, so that the adsorption work is carried out, the second power module drives the drive roll through the universal joint and rotates, power is provided through the drive roll, the user can adjust the position of movable block and activity auxiliary roller through rotating the fifth bull stick, thereby make the both ends of coiled material be in the concave circular arc at drive roll and activity auxiliary roller middle part, circular arc at through multiunit activity auxiliary roller and drive roll middle part, can carry out accurate plastic work to the coiled material, can measure the length of coiled material through the distancer, the subsequent shearing work of being convenient for, the coiled material can carry out the accurate plastic work about and through five straightening machine frames and six round straightening machine frames when passing through four station finishing machine frames, the user can control the fat degree movable frame through rotating the fourth bull stick and remove, can laminate fat degree roller and coiled material through fat degree movable frame, and then control fat degree roller and carry out the accurate plastic, through the drive roll, the activity auxiliary roller, five round straightening machine frames, six round straightening machine frames and fat degree roller can carry out the accurate plastic to the upper and lower both ends and the left and right sides of coiled material, make welding place and bending place guarantee complete unanimity, simultaneously, the automatic thickness assurance and the high quality of the product that also can carry out the improvement in appearance can be guaranteed, and the product quality of the automatic operation can be improved, and the product quality of the product can be more convenient and more easy to carry out, the improvement, and the quality of the product can be cooled down and the quality can be improved, and the product can be manufactured and the quality can be more convenient and more easy to the quality.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of a feeding mechanism according to the present invention;
FIG. 3 is a schematic perspective view of a buffer tank, an oil drip rack and a cleaning rack in the present invention;
FIG. 4 is a schematic perspective view of a welding mechanism according to the present invention;
FIG. 5 is a schematic perspective view of a working tank and mixing sump according to the invention;
FIG. 6 is a schematic perspective view of a working tank and working water sump in accordance with the present invention;
FIG. 7 is a schematic perspective view of a cooling station and a processing rack in accordance with the present invention;
FIG. 8 is a schematic perspective view of a process frame and process head according to the present invention;
fig. 9 is a schematic perspective view of a correction assisting mechanism in the present invention.
In the figure: 1. a main frame; 2. a power rack; 3. a power assist roller; 4. a motor; 5. a buffer tank; 6. a buffer roller; 7. a cleaning rack; 8. cleaning cotton; 9. an oil dripping frame; 10. an oil dropping roller; 11. an oil tank; 12. an oil pipe; 13. an oil drip head; 14. a movable roller; 15. a movable block; 16. a fixed rod; 17. a spring; 18. a power roller; 19. a coiled material; 20. a shaper; 21. a first power module; 22. a material rack; 23. adjusting the fixing piece; 24. a first electrical push rod; 25. a movable rod; 26. a second electric push rod; 27. a movable groove; 28. a push rod; 29. a connecting rod; 30. an arc plate; 31. welding machine; 32. a water tank; 33. a first adjustment seat; 34. a first movable seat; 35. a first rotating lever; 36. a fixing seat; 37. a first rotating roller; 38. a first cooling channel; 39. a first cooling tube; 40. a first water pump; 41. a first cooling sheet; 42. welding head; 43. a second adjusting seat; 44. a second movable seat; 45. a second rotating rod; 46. a guide seat; 47. a guide cover; 48. a third rotating rod; 49. a working box; 50. mixing a water bin; 51. a working water bin; 52. a cooling table; 53. a second cooling channel; 54. a second cooling tube; 55. a second water pump; 56. a treatment rack; 57. a flushing pipe; 58. a guide roller; 59. cleaning the piece; 60. a third electric push rod; 61. a processing head; 62. a sliding base; 63. a collection tank; 64. an electric slide block; 65. a connection hole; 66. an electromagnet adsorption frame; 67. a second cooling plate; 68. a fourth electrical push rod; 69. a filter plate; 70. a second power module; 71. a fourth rotating lever; 72. finishing frames at four stations; 73. a range finder; 74. five-wheel straightening machine frame; 75. six-wheel straightening frame; 76. an eddy current flaw detector; 77. a drive roll; 78. a movable auxiliary roller; 79. a moving block; 80. a fifth rotating lever; 81. a fat degree base; 82. a fat movable frame; 83. fat degree roller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, an embodiment of the present invention is provided:
a full-automatic production device of radiating pipes and a method thereof are provided, the device comprises a main frame 1, a discharging mechanism, a welding mechanism, a polishing cooling mechanism and a correction auxiliary mechanism, one end of the main frame 1 is provided with a power frame 2, one end of the power frame 2 is provided with a power auxiliary roller 3, the top end of the power auxiliary roller 3 is provided with a power roller 18, one end of the power roller 18 is connected with the power frame 2 through a bearing, one end of the power roller 18 extends to one end of the power frame 2, one end of the power frame 2 is provided with a motor 4, the output end of the motor 4 is fixedly connected with one end of the power roller 18, one side of the power frame 2 is provided with a buffer groove 5, both ends of the buffer groove 5 are connected with buffer rollers 6 through bearings, one side of the buffer groove 5 is provided with two groups of cleaning frames 7, the cleaning frames 7 are fixedly connected with the main frame 1, the middle part of the cleaning frames 7 is provided with cleaning cotton 8, a free oil dropping frame 9 is arranged between the cleaning frames 7, the oil drop rack 9 is fixedly connected with the main rack 1, the middle part of the oil drop rack 9 is connected with an oil drop roller 10 through a bearing, the top end of the oil drop roller 10 is provided with a movable roller 14, both ends of the movable roller 14 are connected with a movable block 15 through a bearing, the middle part of the movable block 15 is connected with a fixed rod 16 in a sliding manner, both ends of the fixed rod 16 are fixedly connected with the oil drop rack 9, the top end of the movable block 15 is fixedly connected with a spring 17, one end of the spring 17 is fixedly connected with the inner wall of the oil drop rack 9, one end of the oil drop rack 9 is provided with an oil tank 11, the top end of the oil drop rack 9 is provided with an oil pipe 12, the bottom side of the oil pipe 12 is uniformly connected with an oil drop head 13, the bottom end of the oil drop head 13 penetrates through the oil drop rack 9 to extend to the top end of the movable roller 14, one end of the oil pipe 12 is connected with the oil tank 11, the top end of the main rack 1 is provided with a coiled material 19, the middle part of the main rack 1 is provided with a shaper 20, a first power module 21 is arranged on one side of the shaper 20;
Referring to fig. 2, in this embodiment, the discharging mechanism includes a material frame 22, an adjusting fixing member 23, a first electrical push rod 24, a movable rod 25, a second electrical push rod 26, a movable slot 27, a push rod 28, a connecting rod 29 and an arc plate 30, one end of the main frame 1 is provided with the material frame 22, one end of the material frame 22 is rotatably connected with the adjusting fixing member 23, the inner wall of one end of the material frame 22 is provided with the first electrical push rod 24, the output end of the first electrical push rod 24 is connected with the adjusting fixing member 23 through a bearing, the movable rod 25 is slidably connected with the inside of the adjusting fixing member 23, the inner wall of one end of the adjusting fixing member 23 is provided with the second electrical push rod 26, the output end of the second electrical push rod 26 is fixedly connected with the movable rod 25, the surface of the middle part of the adjusting fixing member 23 is uniformly provided with the movable slot 27, the inside of the movable slot 27 is slidably connected with the push rod 28, one end of the push rod 28 is connected with the connecting rod 29 through a rotating shaft, one end of the connecting rod 29 is connected with the movable rod 25 through the rotating shaft, one side of the adjusting fixing member 23 is uniformly provided with four groups of arc plates 30, the inner wall 30 of the first electrical push rod 30 is respectively connected with the connecting rod 28, one side of the two end of the two arc plates is further connected with the second electrical push rod 26 through the connecting rod 19, the inner wall of the second electrical push rod 19 is further, the second electrical push rod 19 is further moved to the inner wall 19 is closely opposite to the first end of the first electrical push rod 19 through the adjusting rod 19, and the second electrical push rod 19 is further fixed by the inner end 19 is closely attached to the inner end 19, and the second electrical push rod 19 is closely attached to the inner end 19 is closely attached to the inner end 19 through the second electrical rod 19, and 19 is further is closely is kept to the inner end is closely to the inner side 19 and is closely and 19 and is kept to the inner side is closely and is kept to the inner side and is closely and is kept to and is far away to and, thereby facilitating the loading and unloading work of the user;
Referring to fig. 4, in the present embodiment, the welding mechanism includes a welding machine 31, a water tank 32, a first adjusting seat 33, a first movable seat 34, a first rotating rod 35, a fixed seat 36, a first rotating roller 37, a first cooling channel 38, a first cooling tube 39, a first water pump 40, a first cooling plate 41, a welding head 42, a second adjusting seat 43, a second movable seat 44, a second rotating rod 45, a guiding seat 46, a guiding cover 47 and a third rotating rod 48, the middle part of the main frame 1 is provided with the welding machine 31, the welding machine 31 is located at one side of the first power module 21, the middle part of the main frame 1 is fixedly connected with the second adjusting seat 43, the second adjusting seat 43 is located at one side of the shaper 20, the water tank 32 is located at one side of the second adjusting seat 43, the inner wall at the bottom end of the water tank 32 is fixedly connected with the first adjusting seat 33, the inner walls at both ends of the first adjusting seat 33 are provided with the first cooling plate 41, the top end of the first adjusting seat 33 is slidably connected with two groups of first movable seats 34, the middle part of the first movable seat 34 is connected with a first rotating rod 35 through threads, two ends of the first rotating rod 35 are connected with the first adjusting seat 33 through bearings, one end of the first rotating rod 35 extends to the outside of the first adjusting seat 33, the top ends of the first movable seats 34 are fixedly connected with fixing seats 36, two groups of first rotating rollers 37 are connected to one side of the fixing seats 36, which are close to each other, through bearings, the inside of the fixing seats 36 is provided with first cooling channels 38, four openings on one side of the first cooling channels 38 are respectively positioned between the first rotating rollers 37 and at the top ends between the first rotating rollers, one end of the water channel 32 is connected with a first cooling pipe 39, one end of the first cooling pipe 39 is respectively connected with one end of the first cooling channels 38, one end of the first cooling pipe 39 is provided with a first water pump 40, one end of the welding machine 31 is provided with a welding head 42, the coiled material 19 penetrates through the welding head 42, the top end of the second adjusting seat 43 is slidably connected with a second movable seat 44, the middle part of the second movable seat 44 is connected with a second rotating rod 45 through threads, both ends of the second rotating rod 45 are connected with the second movable seat 44 through bearings, one end of the second rotating rod 45 extends to the outside of the first adjusting seat 33, the top end of the second movable seat 44 is fixedly connected with a guide seat 46, the top end of the guide seat 46 is provided with a guide cover 47, one side of the guide cover 47 is slidably connected with the second movable seat 44, the top end of the second movable seat 44 is connected with a third rotating rod 48 through threads, the bottom end of the third rotating rod 48 is connected with the guide cover 47 through a bearing, the control ends of the welding machine 31, the first water pump 40 and the first refrigerating sheet 41 are all electrically connected with an external power supply through external switches, the coiled material 19 is positioned in the middle part of the guide seat 46, the inner wall of the coiled material 19 is attached to one side of the first rotating roller 37, which is close to each other, a user can finely adjust the position of the coiled material 19 by rotating the second rotating rod 45, the guide cover 47 can move downwards by the third rotating rod 48, and then the top end of the coiled material 19 is limited, so that the coiled material 19 can pass through the welding head 42 accurately, when the coiled material 19 passes through the welding head 42, the welding machine 31 can heat and weld the coiled material 19 through the welding head 42, so that the opening at the top end of the coiled material 19 is melted and welded, so that the coiled material 19 forms a pipeline, the user can control the two groups of fixing seats 36 to move by rotating the first rotating rod 35, so that the coiled material 19 is positioned by the first rotating rod 37, the coiled material 19 is accurately positioned by the guide seats 46 and the fixing seats 36 at the two ends of the welding head 42, the coiled material 19 is prevented from contacting the welding head 42, so that the coiled material 19 rubs against the welding head 42, the damage of the coil 19 is avoided, meanwhile, the first water pump 40 enables cooling liquid in the water tank 32 to enter the first cooling channel 38 through the first cooling pipe 39, the cooling liquid is sprayed to the surface of the coil 19 through the first cooling channel 38, the coil 19 is subjected to primary cooling, and the cooling liquid can be subjected to cooling treatment through the first refrigerating sheet 41 in the water tank 32, so that the device is convenient for welding and primary cooling, and meanwhile, the welding quality can be improved;
Referring to fig. 5 to 8, in this embodiment, the polishing and cooling mechanism includes a working tank 49, a mixing sump 50, a working sump 51, a cooling table 52, a second cooling channel 53, a second cooling pipe 54, a second water pump 55, a processing rack 56, a flushing pipe 57, a guide roller 58, a cleaning member 59, a third electric push rod 60, a processing head 61, a sliding base 62, a collecting tank 63, an electric slide block 64, a connecting hole 65, an electromagnet adsorption rack 66, a second cooling plate 67, a fourth electric push rod 68 and a filter plate 69, the working tank 49 is fixedly connected to the middle part of the main frame 1, the working tank 49 is located at one side of the welder 31, the mixing sump 50 is provided at one side of the working tank 49, the working sump 51 is provided at the other side of the working tank 49, the connecting hole 65 is provided at one side of the mixing sump 50, one end of the connecting hole 65 is connected to the working sump 51, the connecting hole 65 is located at the top of one side of the second water pump 55, the inner wall of the bottom end of the working box 49 is fixedly connected with a cooling table 52, the inner wall of the bottom end of the working box 49 is fixedly connected with a treatment rack 56, the treatment rack 56 is positioned on one side of the cooling table 52, a second cooling channel 53 is uniformly arranged in the cooling table 52, the top end of the second cooling channel 53 is connected with a second cooling pipe 54, one end of the second cooling pipe 54 extends to the bottom end of the mixing sump 50, the middle part of the second cooling pipe 54 is provided with a second water pump 55, both ends of the treatment rack 56 are provided with flushing pipes 57, one end of the treatment rack 56 is connected with two groups of guide rollers 58 through bearings, one side of the guide rollers 58, which are close to each other, is attached to the surface of the coiled material 19, one end of the treatment rack 56 is provided with a cleaning member 59, the inner wall of the cleaning member 59 is tightly attached to the surface of the coiled material 19, the top end of the treatment rack 56 is provided with a third electric push rod 60, the inside of the treatment rack 56 is connected with a treatment head 61 in a sliding manner, and the top end of the treatment head 61 is fixedly connected with the output end of the third electric push rod 60, one end of the cleaning member 59 is provided with a sliding base 62, the top end of the sliding base 62 is provided with a collecting groove 63, one end of the collecting groove 63 is provided with two groups of electric sliding blocks 64, the bottom ends of the electric sliding blocks 64 are in sliding connection with the sliding base 62, the inside of the working water bin 51 is provided with an electromagnet adsorption frame 66, the inner wall of the bottom end of the working water bin 51 is provided with two groups of second refrigerating sheets 67, the second refrigerating sheets 67 are positioned in the middle of the electromagnet adsorption frame 66, the top end of the working box 49 is provided with a fourth electric push rod 68, the bottom end of the fourth electric push rod 68 is fixedly connected with the electromagnet adsorption frame 66, the middle of the working box 49 is fixedly connected with a filter plate 69, the filter plate 69 is positioned on one side of the working water bin 51, and the cooling liquid in the mixed water bin 50 enters the inside of the cooling table 52 and the flushing pipe 57 through the second cooling pipe 54, the second cooling channel 53 in the cooling table 52 can make the cooling liquid evenly spray to the surface of the coiled material 19, thereby further cooling the coiled material 19, further making the temperature of the coiled material 19 at normal temperature, and through two groups of guide rollers 58, the coiled material 19 can be subjected to repositioning guide work, further making the coiled material 19 pass through the treatment rack 56, the user can work through controlling the third electric push rod 60, thereby controlling the distance between the bottom end of the treatment head 61 and the welding position at the top end of the coiled material 19, further controlling the effect of the treatment head 61 on polishing, scraping and polishing the welding position of the coiled material 19, because the bottom end of the treatment head 61 is divided into two parts and is in an inclined arc shape, the first part can polish, scraping and polishing the welding position of the coiled material 19, and during polishing, scraping and polishing, the cooling liquid sprayed out by the flushing pipe 57 can clean the scraps, the scraps flow away along with the cooling liquid, and as the inner wall at the bottom end of the working box 49 is inclined, the cooling liquid flows into the working water bin 51 through the filter plate 69, larger scraps in the cooling liquid can be treated and filtered through the filter plate 69, the cooling liquid entering the working water bin 51 can cool through the second refrigerating sheet 67, the electromagnet adsorption frame 66 is controlled by a user to work, the scraps in the cooling liquid can be adsorbed through the electromagnet adsorption frame 66, the cleanliness of the cooling liquid is further ensured, fine metals are prevented from circulating, the effect of the processing head 61 on polishing and scraping slag and polishing the coiled material 19 is further improved, the attractiveness of the surface of the coiled material 19 is further improved, the firmness of the welding part of the coiled material 19 is also ensured, and the second water pump 55 is also protected, the cooling liquid after cooling and cleaning flows into the mixed water bin 50 through the connecting hole 65, the uniformity of the temperature of the cooling liquid can be ensured in the flowing process, when the surface of the electromagnet adsorption frame 66 is adsorbed to a certain degree, the electromagnet adsorption frame 66 can be lifted upwards by the fourth electric push rod 68, when the height of the electromagnet adsorption frame 66 is higher than that of the collecting tank 63, the electric slide block 64 is controlled to work by a user, the collecting tank 63 is driven to move into the working box 49 through the electric slide block 64, the collecting tank 63 is positioned at the bottom end of the electromagnet adsorption frame 66, the electromagnet adsorption frame 66 is closed by the user, scraps fall under the action of gravity, so that the waste scraps are collected through the collecting tank 63, after falling, the electromagnet adsorption frame 66 is reset through the electric slide block 64, the electromagnet adsorption frame 66 is driven to descend through the fourth electric push rod 68, the electromagnet adsorption frame 66 works again, the adsorption work is carried out, and the adsorption work is sequentially circulated, so that the polishing, the residue scraping and the polishing work on the product are facilitated, the flatness and the appearance of the product are improved, and meanwhile, the cooling liquid can be cooled and cleaned;
Referring to fig. 9, in the present embodiment, the correction assisting mechanism includes a second power module 70, a fourth rotating rod 71, a four-station finishing frame 72, a distance meter 73, a five-wheel straightening frame 74, a six-wheel straightening frame 75, an eddy current flaw detector 76, a driving roller 77, a movable assisting roller 78, a moving block 79, a fifth rotating rod 80, a fat base 81, a fat movable frame 82 and a fat roller 83, one end of the main frame 1 is provided with the second power module 70, one side of the main frame 1 is uniformly provided with four groups of four-station finishing frames 72, the welding heads 42 and the second power module 70 are both positioned at one side of the working box 49, the middle bottom of the four-station finishing frame 72 is connected with the driving roller 77 through bearings, one end of the driving roller 77 is connected with the second power module 70 through a universal joint through the four-station finishing frame 72, both sides of the four-station finishing frame 72 are slidingly connected with the moving block 79, the top end of the driving roller 77 is provided with the movable assisting roller 78, the two ends of the movable auxiliary roller 78 are connected with the movable block 79 through bearings, the top ends of the four-station finishing frame 72 are connected with a fifth rotating rod 80 through threads, the bottom ends of the fifth rotating rod 80 are connected with the movable block 79 through bearings, the top end of the main frame 1 is provided with a range finder 73, the top end of the main frame 1 is provided with a five-wheel straightening frame 74, the top end of the main frame 1 is provided with a six-wheel straightening frame 75, the top end of the main frame 1 is provided with an eddy current flaw detector 76, the eddy current flaw detector 76 is positioned on one side of the four-station finishing frame 72, the range finder 73, the five-wheel straightening frame 74 and the six-wheel straightening frame 75 are respectively positioned between the welding heads 42, one end of the main frame 1 is fixedly connected with a fat base 81, the fat base 81 is positioned on one side of the eddy current flaw detector 76, the top ends of the fat base 81 are slidably connected with two groups of the movable frames 82, the bottom end of the fat movable frame 82 is connected with two groups of the fourth rotating rods 71 through threads, one end of the fourth rotating rod 71 is connected with the fatness base 81 through a bearing, the other end of the fourth rotating rod 71 passes through the fatness base 81, one side of the fatness movable frame 82, which is close to each other, is uniformly connected with the fatness roller 83 through a bearing, the control ends of the second power module 70, the range finder 73 and the vortex finder 76 are electrically connected with an external power supply through external switches, the surfaces of the coiled material 19 are attached to the surfaces of the driving roller 77, the movable auxiliary roller 78, the six-wheel straightening frame 75, the five-wheel straightening frame 74 and the fatness roller 83, the middle parts of the driving roller 77 and the movable auxiliary roller 78 are concave circular arcs, the second power module 70 drives the driving roller 77 to rotate through a universal joint, power is provided by the driving roller 77, a user can adjust the positions of the movable block 79 and the movable auxiliary roller 78 through rotating the fifth rotating rod 80, so that two ends of the coiled material 19 are positioned in the concave circular arcs at the middle parts of the driving roller 77 and the movable auxiliary roller 78, the coil 19 can be precisely shaped through the plurality of groups of movable auxiliary rollers 78 and the arc shape in the middle of the driving roller 77, the length of the coil 19 can be measured through the range finder 73, the subsequent shearing work is convenient, the coil 19 can be precisely shaped up and down and left and right through the five-wheel straightening frame 74 and the six-wheel straightening frame 75 when passing through the four-station finishing frame 72, the user can control the movement of the fatness movable frame 82 through rotating the fourth rotating rod 71, the fatness movable frame 82 can be attached to the coil 19, the fatness roller 83 is further controlled to precisely shape the coil 19, the driving roller 77, the movable auxiliary rollers 78, the five-wheel straightening frame 74, the six-wheel straightening frame 75 and the fatness roller 83 can precisely shape the upper end, the lower end, the left side and the right side of the coil 19, the welding position and the bending position are ensured to be completely consistent, and meanwhile, the thickness of the coiled material 19 and the smooth aesthetic property of the surface can be ensured, so that the precise shaping work of the product is facilitated;
It should be noted that, the control ends of the first electric push rod 24 and the second electric push rod 26 are all electrically connected with an external power supply through an external switch, so that the device is convenient to operate, the control ends of the motor 4 and the first power module 21 are all electrically connected with the external power supply through the external switch, the coiled material 19 passes through one end of the power frame 2, between the power auxiliary roller 3 and the power roller 18, the top end of the buffer roller 6, the middle part of the cleaning cotton 8 and between the oil dropping roller 10 and the movable roller 14, the shaper 20 and the first power module 21 are connected through five groups of universal joints, the coiled material 19 passes through the shaper 20, the shaper 20 can shape the coiled material 19, the coiled material 19 passes through the cooling table 52, one end of the second cooling channel 53 is respectively positioned at the top end and the middle parts of two sides of the coiled material 19, the top end of the coiled material 19 is attached to the surface of the bottom end of the processing head 61, the bottom end of the processing head 61 is in an inclined arc shape, so that the processing head is convenient to attach to the top end of a product, the bottom end of the processing head 61 is divided into two parts, the surface of the coiled material 19 is respectively polished and scraped, the input end of the flushing pipe 57 is connected with the second cooling pipe 54, the output end of the flushing pipe 57 is respectively positioned between the middle part of the processing head 61 and the cleaning piece 59, one side of the inner wall of the bottom end of the working box 49 is in an inclined shape, cooling liquid is convenient to enter the working water bin 51, and the control ends of the second water pump 55, the third electric push rod 60, the electric slide block 64, the electromagnet adsorption frame 66 and the fourth electric push rod 68 are all electrically connected with an external power supply through external switches, so that the device is convenient to work;
The operation method of the device comprises the following steps:
step one: feeding, wherein a user sleeves the coiled material 19 at one end of the adjusting and fixing piece 23, the ejector rod 28 can be ejected outwards through the second electric push rod 26 and the connecting rod 29, the circular arc plate 30 is controlled to move outwards through the ejected ejector rod 28, and then the circular arc plate is fixed, and the user moves the adjusting and fixing piece 23 and the coiled material 19 through the first electric push rod 24, so that the position of the coiled material 19 can be adjusted;
step two: when the coiled material 19 passes through the power frame 2, the motor 4 and the power auxiliary roller 3 at one end of the power frame 2 provide power, the first power module 21 drives the shaper 20 to work through the universal joint, the shaper 20 can provide power for the movement of the coiled material 19, so that the coiled material 19 is clamped and fed, the coiled material 19 is buffered and transited through the buffer groove 5, the surface of the coiled material 19 can be cleaned through the first group of cleaning frames 7 and the cleaning cotton 8, the lubricating oil in the oil tank 11 is dripped on the surface of the movable roller 14 through the oil pipe 12 and the oil dripping head 13, and the second group of cleaning frames 7 and the cleaning cotton 8 can uniformly smear the lubricating oil on the surface of the coiled material 19 and absorb redundant lubricating oil;
step three: forming, wherein the first power module 21 drives the shaper 20 to work through the universal joint, and the coiled material 19 is shaped through the shaper 20, so that two sides of the coiled material 19 are bent upwards to form a certain radian, the coiled material 19 is shaped into a semicircle shape at the upper end and the lower end, and at the moment, the upper end of the coiled material 19 is an open end;
Step four: welding, a user can finely adjust the position of the coiled material 19 by rotating the second rotating rod 45, limit the top end of the coiled material 19 by the third rotating rod 48 and the guide cover 47, when the coiled material 19 passes through the welding head 42, the welding machine 31 can heat and weld the coiled material 19 by the welding head 42, so that the opening of the top end of the coiled material 19 is melted and welded, the coiled material 19 is enabled to form a pipeline, the coiled material 19 is positioned by the first rotating rod 35, the fixed seat 36 and the first rotating roller 37, and meanwhile, the first water pump 40 enables cooling liquid in the water tank 32 to enter the first cooling channel 38 through the first cooling pipe 39 and be sprayed to the surface of the coiled material 19, and then primary cooling work is carried out on the coiled material 19;
step five: the grinding, slag scraping, polishing and cleaning are carried out, cooling liquid is sprayed to the surface of the coiled material 19 through the mixing water bin 50, the second cooling pipe 54, the flushing pipe 57, the cooling table 52 and the second cooling channel 53, so that the coiled material 19 is further cooled, the distance between the bottom end of the processing head 61 and the welding position of the top end of the coiled material 19 is controlled through the third electric push rod 60, the effect of the processing head 61 on the grinding, slag scraping and polishing of the welding position of the coiled material 19 is further controlled, the bottom end of the processing head 61 is divided into two parts and is in an inclined arc shape, the first part can carry out grinding, slag scraping and cleaning treatment on the welding position of the coiled material 19, the second part can carry out polishing treatment on the positions after grinding and slag scraping, and meanwhile, waste scraps can be cleaned off through the cooling liquid sprayed by the flushing pipe 57 and flow away along with the cooling liquid;
Step six: the cooling liquid is cooled and cleaned, because the inner wall at the bottom end of the working tank 49 is inclined, the cooling liquid flows into the working water bin 51 through the filter plate 69, larger waste scraps in the cooling liquid can be processed and filtered through the filter plate 69, the cooling liquid entering the working water bin 51 can be cooled through the second refrigerating plate 67, waste scraps in the cooling liquid can be adsorbed through the electromagnet adsorption frame 66, the effects of grinding and scraping slag and polishing can be improved, the cooling liquid flows into the mixed water bin 50 through the connecting hole 65, the uniformity of the temperature of the cooling liquid can be guaranteed in the flowing process, the electromagnet adsorption frame 66 can be lifted upwards by the fourth electric push rod 68, the collecting tank 63 is driven to move into the working tank 49 through the electric slide block 64, the collecting tank 63 is positioned at the bottom end of the electromagnet adsorption frame 66, at the moment, the user closes the electromagnet adsorption frame 66, and the waste scraps fall under the action of gravity, so that the collecting and cleaning work can be carried out through the collecting tank 63;
step seven: the finishing treatment, the second power module 70 drives the driving roller 77 to rotate through the universal joint, the driving roller 77 provides power, the plurality of groups of movable auxiliary rollers 78 and the arc shape of the middle part of the driving roller 77 are adopted, the coiled material 19 can be precisely shaped up and down and left and right through the five-wheel straightening frame 74 and the six-wheel straightening frame 75 when passing through the four-station finishing frame 72, the degree of fatness of the coiled material 19 can be precisely shaped through the fatness movable frame 82 and the fatness roller 83, and the upper end, the lower end, the left side and the right side of the coiled material 19 can be precisely shaped through the driving roller 77, the movable auxiliary roller 78, the five-wheel straightening frame 74, the six-wheel straightening frame 75 and the fatness roller 83, so that the welding position and the bending position are ensured to be completely consistent.
Working principle: when a user uses the device for production, firstly, the coiled material 19 is sleeved at one end of the adjusting fixing piece 23, the user controls the second electric push rod 26 to work, the output end of the second electric push rod 26 drives the movable rod 25 to slide in the adjusting fixing piece 23, at the moment, the movable rod 25 drives the connecting rod 29 to move, the push rod 28 can be pushed outwards through the connecting rod 29, the arc plate 30 is controlled to move outwards through the pushed push rod 28 so as to be tightly attached to the inner wall of the coiled material 19, the coiled material 19 is further fixed, the user further moves the adjusting fixing piece 23 and the coiled material 19 through the first electric push rod 24, the position of the coiled material 19 can be further adjusted, then one end of the coiled material 19 passes through the device, then the device works, when the coiled material 19 passes through the power frame 2, the output end of the motor 4 drives the power roller 18 to rotate, the power roller 18 can provide power for the coiled material 19, thereby driving the coiled material 19 to move through the power roller 18 so as to carry out discharging work, the first power module 21 drives the shaper 20 to work through the universal joint, the shaper 20 can also provide power for the movement of the coiled material 19, when the coiled material 19 passes through the buffer groove 5, the coiled material 19 can be buffered and transited through the buffer groove 5, the coiled material 19 is convenient to move through the buffer roller 6, when the coiled material 19 passes through the first group of cleaning frames 7 and the cleaning cotton 8, the surface of the coiled material 19 is cleaned through the first group of cleaning cotton 8, then lubricating oil in the oil tank 11 is dripped on the surface of the movable roller 14 through the oil pipe 12 and the oil dripping head 13, the surface of the movable roller 14 can be tightly attached to the surface of the coiled material 19 through the spring 17, the lubricating oil is smeared on the surface of the coiled material 19 through the movable roller 14, when the coiled material 19 passes through the second group of cleaning frames 7 and the cleaning cotton 8, at this time, the second group of cleaning cotton 8 can uniformly smear the lubricating oil on the surface of the coiled material 19, and simultaneously adsorb the redundant lubricating oil, the first power module 21 drives the shaper 20 to work through the universal joint, the coiled material 19 is shaped through the shaper 20, thereby the two sides of the coiled material 19 are upwards bent and form a certain radian, the coiled material 19 is shaped into a semicircle shape at the upper end and the lower end, at this time, the upper end of the coiled material 19 is an open end, a user can finely adjust the position of the coiled material 19 by rotating the second rotating rod 45, the guide cover 47 can be downwards moved by the third rotating rod 48, and then the top end of the coiled material 19 is limited, so that the coiled material 19 can accurately pass through the welding head 42, when the coiled material 19 passes through the welding head 42, at this time, the welding machine 31 can heat-weld the coiled material 19 through the welding head 42, thereby melting and welding the opening at the top end of the coiled material 19, so that the coiled material 19 forms a pipeline, a user can control the two groups of fixed seats 36 to move by rotating the first rotating rod 35, so that the coiled material 19 is positioned by the first rotating roller 37, the coiled material 19 is precisely positioned by the guide seats 46 and the fixed seats 36 at the two ends of the welding head 42, the coiled material 19 is prevented from contacting the welding head 42, the welding head 42 is prevented from being rubbed by the coiled material 19, the damage of the welding head 42 is avoided, meanwhile, the cooling liquid in the water tank 32 enters the first cooling channel 38 through the first cooling pipe 39 by the first water pump 40, is sprayed to the surface of the coiled material 19 through the first cooling channel 38, the coiled material 19 is subjected to preliminary cooling work, the cooling liquid can be subjected to cooling treatment through the first cooling sheet 41 in the water tank 32, then the coiled material 19 enters the working box 49 for cooling, polishing, scraping, polishing and cleaning, the cooling liquid in the mixed water bin 50 enters the cooling table 52 and the flushing pipe 57 through the second cooling pipe 54, the cooling liquid can be uniformly sprayed to the surface of the coiled material 19 through the second cooling channel 53 in the cooling table 52, so that the temperature of the coiled material 19 is further reduced, the coiled material 19 is at normal temperature, the coiled material 19 can be subjected to repositioning guiding operation through the two groups of guiding rollers 58, the coiled material 19 can conveniently pass through the processing rack 56, the user can control the distance between the bottom end of the processing head 61 and the welding position at the top end of the coiled material 19 through controlling the operation of the third electric push rod 60, the effect of the processing head 61 on the grinding, scraping and polishing of the welding position of the coiled material 19 is controlled, as the bottom end of the processing head 61 is divided into two parts and is in an inclined arc shape, the first part can perform the grinding, scraping and polishing treatment on the welding position of the coiled material 19, the second part can polish the position after grinding and scraping slag, during grinding and scraping slag and polishing, the cooling liquid sprayed out through the flushing pipe 57 can clean the scraps, the scraps flow along with the cooling liquid, as the inner wall at the bottom end of the working box 49 is inclined, the cooling liquid flows into the working water bin 51 through the filter plate 69, the larger scraps in the cooling liquid can be processed and filtered through the filter plate 69, the cooling liquid entering the working water bin 51 can cool through the second refrigerating piece 67, the user controls the electromagnet adsorption frame 66 to work, the scraps in the cooling liquid can be adsorbed through the electromagnet adsorption frame 66, the cleanliness of the cooling liquid is further ensured, fine metal is prevented from circulating, the effect of the processing head 61 on grinding and scraping slag and polishing the coiled material 19 is further improved, simultaneously, the firmness of the welding position of the coiled material 19 can be ensured, the second water pump 55 can be protected, cooling and cleaning cooling liquid flows into the mixed water bin 50 through the connecting hole 65, the uniformity of the temperature of the cooling liquid can be ensured in the flowing process, when the surface of the electromagnet adsorption frame 66 is adsorbed to a certain degree, the electromagnet adsorption frame 66 can be lifted upwards by the fourth electric push rod 68, when the height of the electromagnet adsorption frame 66 is higher than that of the collecting tank 63, the electric slide block 64 is controlled to work by a user, the collecting tank 63 is driven to move into the working box 49 through the electric slide block 64, the collecting tank 63 is positioned at the bottom end of the electromagnet adsorption frame 66, the electromagnet adsorption frame 66 is closed by the user at the moment, scraps fall under the action of gravity, so that the scraps are collected through the collecting tank 63, and after the fall is finished, the collecting tank 63 is reset through the electric slide block 64, the electromagnet adsorption frame 66 is driven to descend by the fourth electric push rod 68, the electromagnet adsorption frame 66 works again to perform adsorption work, the second power module 70 sequentially circulates and drives the driving roller 77 to rotate through the universal joint, the driving roller 77 provides power, a user can adjust the positions of the moving block 79 and the movable auxiliary roller 78 by rotating the fifth rotary rod 80, so that two ends of the coiled material 19 are positioned in concave circular arcs in the middle parts of the driving roller 77 and the movable auxiliary roller 78, the coiled material 19 can be precisely shaped through a plurality of groups of movable auxiliary rollers 78 and circular arcs in the middle part of the driving roller 77, the length of the coiled material 19 can be measured through the range finder 73, the subsequent shearing work is facilitated, the coiled material 19 can be precisely shaped up and down and left and right through the five-wheel straightening frame 74 and the six-wheel straightening frame 75 when passing through the four-station finishing frame 72, the user can control through rotating the fourth bull stick 71 and fat degree movable frame 82 and remove, can laminate fat degree roller 83 and coiled material 19 through fat degree movable frame 82, and then control fat degree roller 83 and carry out accurate plastic to coiled material 19, through drive roll 77, activity auxiliary roll 78, five round straightening frame 74, six round straightening frame 75 and fat degree roller 83 can carry out accurate plastic to the upper and lower both ends and the left and right sides of coiled material 19, make weld and curved place guarantee to be completely unanimous, simultaneously also can be to guaranteeing the smooth aesthetic property of thickness and the surface of coiled material 19, the degree of automation of this device is higher, need not a plurality of users to operate, and easy operation is convenient, and then can practice thrift user's manufacturing cost, and automation work can improve work efficiency simultaneously, this device makes things convenient for the user to carry out the material loading work, also can improve the quality of production, improve the gas tightness of product, also can carry out the cooling clearance work automatically, guarantee the roughness of product surface treatment, thereby improve the outward appearance of product.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a cooling tube full-automatic apparatus for producing, its characterized in that, including body frame (1), blowing mechanism, welding mechanism, cooling by polishing mechanism and correction auxiliary mechanism, the one end of body frame (1) is provided with power frame (2), the one end of power frame (2) is provided with power auxiliary roller (3), the top of power auxiliary roller (3) is provided with power roller (18), and the one end of power roller (18) is connected with power frame (2) through the bearing, the one end of power roller (18) extends to the one end of power frame (2), the one end of power frame (2) is provided with motor (4), and the output of motor (4) and the one end fixed connection of power roller (18), one side of power frame (2) is provided with buffer tank (5), the both ends of buffer tank (5) all are connected with buffer roller (6) through the bearing, one side of buffer tank (5) is provided with two sets of cleaning frame (7), and cleaning frame (7) and body frame (1) fixed connection, the one end of cleaning frame (18) extends to the one end of power frame (2), one end of motor (4) is provided with motor (4), and one end of motor (2) is provided with motor (5) and one end of motor (2) is provided with buffer tank (5) is provided with buffer tank (5), the top of the oil dropping roller (10) is provided with a movable roller (14), two ends of the movable roller (14) are connected with a movable block (15) through bearings, the middle part of the movable block (15) is connected with a fixed rod (16) in a sliding manner, two ends of the fixed rod (16) are fixedly connected with an oil dropping frame (9), the top of the movable block (15) is fixedly connected with a spring (17), one end of the spring (17) is fixedly connected with the inner wall of the oil dropping frame (9), one end of the oil dropping frame (9) is provided with an oil tank (11), the oil dropping device is characterized in that an oil pipe (12) is arranged at the top end of the oil dropping frame (9), oil dropping heads (13) are uniformly connected to the bottom side of the oil pipe (12), the bottom ends of the oil dropping heads (13) penetrate through the oil dropping frame (9) and extend to the top end of the movable roller (14), one end of the oil pipe (12) is connected with an oil tank (11), a coiled material (19) is arranged at the top end of the main frame (1), a shaper (20) is arranged in the middle of the main frame (1), and a first power module (21) is arranged on one side of the shaper (20);
The polishing and cooling mechanism comprises a working tank (49), a mixing water tank (50), a working water tank (51), a cooling table (52), a second cooling channel (53), a second cooling pipe (54), a second water pump (55), a treatment rack (56), a flushing pipe (57), a guide roller (58), a cleaning piece (59), a third electric push rod (60), a treatment head (61), a sliding base (62), a collecting tank (63), an electric slide block (64), a connecting hole (65), an electromagnet adsorption rack (66), a second refrigerating sheet (67), a fourth electric push rod (68) and a filter plate (69), wherein the working tank (49) is fixedly connected to the middle part of the main frame (1), the working tank (49) is positioned on one side of the welding machine (31), the mixing water tank (50) is arranged on one side of the working tank (49), the working tank (51) is arranged on the other side of the working tank (49), one side of the mixing water tank (50) is provided with the connecting hole (65), one end of the connecting hole (65) is connected with the working water tank (51), the connecting hole (65) is positioned on the inner wall of the second water pump (55) on the top of the working tank (52), the inner wall fixedly connected with of workstation (49) bottom handles frame (56), and handles one side that frame (56) is located cooling bench (52), second cooling channel (53) have evenly been seted up to the inside of cooling bench (52), the top of second cooling channel (53) is connected with second cooling tube (54), and the one end of second cooling tube (54) extends to the bottom of mixing sump (50), the middle part of second cooling tube (54) is provided with second water pump (55), the both ends of handling frame (56) all are provided with wash pipe (57), the one end of handling frame (56) is connected with two sets of guide rolls (58) through the bearing, and one side that guide rolls (58) are all close to each other is laminated with the surface of coiled material (19), the one end of handling frame (56) is provided with clearance piece (59), and the inner wall of clearance piece (59) is closely laminated with the surface of coiled material (19), the top of handling frame (56) is provided with third electric putter (60), the inside slip joint (56) of handling frame (56) has second water pump (55), the slip joint (61) has the top of the slip head (62) and the slip (62) is provided with on the base (60) of the top of the slip (62), two groups of electric sliding blocks (64) are arranged at one end of the collecting tank (63), the bottom ends of the electric sliding blocks (64) are in sliding connection with the sliding base (62), an electromagnet adsorption frame (66) is arranged in the working water bin (51), two groups of second refrigerating sheets (67) are arranged on the inner wall of the bottom end of the working water bin (51), the second refrigerating sheets (67) are located in the middle of the electromagnet adsorption frame (66), a fourth electric push rod (68) is arranged at the top end of the working box (49), the bottom end of the fourth electric push rod (68) is fixedly connected with the electromagnet adsorption frame (66), a filter plate (69) is fixedly connected with the middle of the working box (49), and the filter plate (69) is located on one side of the working water bin (51);
The coiled material (19) penetrates through the cooling table (52), one end of the second cooling channel (53) is respectively located at the top end of the coiled material (19) and the middle parts of two sides of the coiled material, the top end of the coiled material (19) is attached to the surface of the bottom end of the processing head (61), the bottom end of the processing head (61) is in an inclined arc shape, the bottom end of the processing head (61) is divided into two parts, polishing and residue scraping polishing treatment are respectively carried out on the surface of the coiled material (19), the input end of the flushing pipe (57) is connected with the second cooling pipe (54), the output end of the flushing pipe (57) is respectively located between the middle part of the processing head (61) and the cleaning piece (59), one side of the inner wall of the bottom end of the working box (49) is in an inclined shape, and the control ends of the second water pump (55), the third electric push rod (60), the electric slide block (64), the electromagnet adsorption frame (66) and the fourth electric push rod (68) are electrically connected with an external power supply through an external switch;
the correction auxiliary mechanism comprises a second power module (70), a fourth rotating rod (71), a four-station finishing frame (72), a range finder (73), a five-wheel straightening frame (74), a six-wheel straightening frame (75), an eddy current flaw detector (76), a driving roller (77), a movable auxiliary roller (78), a moving block (79), a fifth rotating rod (80), a fat degree base (81), a fat degree movable frame (82) and a fat degree roller (83), one end of the main frame (1) is provided with the second power module (70), one side of the main frame (1) is uniformly provided with four groups of four-station frames (72), the welding heads (42) and the second power module (70) are both positioned on one side of the working box (49), the middle bottom of the four-station frames (72) are both connected with the driving roller (77) through bearings, one end of the four-station frames (72) is both sides of the four-station frames (72) are both connected with the second power module (70) through universal joints in a sliding manner, both sides of the four-station frames (72) are both connected with the moving block (79), both ends of the driving roller (78) are both ends of the four-station frames (72) are both connected with the other end of the driving roller (77) through bearings, and the bottom of fifth bull stick (80) all is connected with movable block (79) through the bearing, the top of body frame (1) is provided with distancer (73), the top of body frame (1) is provided with five round straightening frame (74), the top of body frame (1) is provided with six round straightening frame (75), the top of body frame (1) is provided with vortex finder (76), and vortex finder (76) are located one side of four station finishing frame (72), distancer (73), five round straightening frame (74) and six round straightening frame (75) are located between bonding tool (42) respectively, the one end fixedly connected with fat degree base (81) of body frame (1), and fat degree base (81) are located one side of vortex finder (76), the top sliding connection of fat degree base (81) has two sets of fat degree movable frame (82), the bottom of fat degree movable frame (82) is through threaded connection has two sets of fourth bull sticks (71), and one end of fourth bull stick (71) all is located between bonding tool (42) and bonding tool (81), one end all is connected with fat degree base (81) through the bearing (71), the fat degree base (81) of body (81) is located one side of vortex finder (76), the one end is connected with the fat degree base (81), the one end of the end is connected with the second end through the dynamic force (71), the dynamic force (force) is measured, and the dynamic force (force) and the dynamic force (force) and the vibration) and the speed The control ends of the distance measuring instrument (73) and the vortex flaw detector (76) are electrically connected with an external power supply through external switches, the surfaces of the coiled material (19) are attached to the surfaces of the driving roller (77), the movable auxiliary roller (78), the six-wheel straightening frame (75), the five-wheel straightening frame (74) and the fat roller (83), and the middle parts of the driving roller (77) and the movable auxiliary roller (78) are concave arc-shaped.
2. The full-automatic production device for radiating pipes according to claim 1, wherein: the control end of motor (4) and first power module (21) all are through external switch and external power supply electric connection, coiled material (19) pass between one end, power auxiliary roller (3) and power roller (18) of power frame (2), the top of buffer roller (6), the middle part and the oil drip roller (10) of clean cotton (8) and between movable roller (14), be connected through five sets of universal joints between plastic ware (20) and first power module (21), coiled material (19) run through plastic ware (20), and plastic ware (20) can carry out the plastic to coiled material (19).
3. The full-automatic production device for radiating pipes according to claim 1, wherein: the discharging mechanism comprises a material frame (22), an adjusting fixing piece (23), a first electric push rod (24), a movable rod (25), a second electric push rod (26), a movable groove (27), a push rod (28), a connecting rod (29) and an arc plate (30), wherein one end of the main frame (1) is provided with the material frame (22), one end of the material frame (22) is rotationally connected with the adjusting fixing piece (23), the inner wall of one end of the material frame (22) is provided with the first electric push rod (24), the output end of the first electric push rod (24) is connected with the adjusting fixing piece (23) through a bearing, the movable rod (25) is connected with the inner wall of one end of the adjusting fixing piece (23) in a sliding manner, the output end of the second electric push rod (26) is fixedly connected with the movable rod (25), the surface of the middle part of the adjusting fixing piece (23) is uniformly provided with the movable groove (27), the inner parts of the movable groove (27) are all connected with the push rod (28) in a sliding manner, one end of the movable groove (28) is connected with the connecting rod (29) through a rotating shaft, one end of the connecting rod is uniformly connected with the arc plate (30) through the connecting rod (29), and the arc plates (30) are fixedly connected with the ejector rods (28) respectively, and one sides of the arc plates (30) which are far away from each other are attached to the inner wall of the coiled material (19).
4. A full-automatic production device for radiating pipes according to claim 3, wherein: the control ends of the first electric push rod (24) and the second electric push rod (26) are electrically connected with an external power supply through an external switch.
5. The full-automatic production device for radiating pipes according to claim 1, wherein: the welding mechanism comprises a welding machine (31), a water tank (32), a first adjusting seat (33), a first movable seat (34), a first rotating rod (35), a fixed seat (36), a first rotating roller (37), a first cooling channel (38), a first cooling pipe (39), a first water pump (40), a first refrigerating sheet (41), a welding head (42), a second adjusting seat (43), a second movable seat (44), a second rotating rod (45), a guide seat (46), a guide cover (47) and a third rotating rod (48), the middle part of a main frame (1) is provided with the welding machine (31), the welding machine (31) is positioned on one side of a first power module (21), the middle part of the main frame (1) is fixedly connected with the second adjusting seat (43), the second adjusting seat (43) is positioned on one side of a shaper (20), the middle part of the main frame (1) is provided with the water tank (32), the inner wall of the bottom end of the water tank (32) is fixedly connected with the first adjusting seat (33), the inner walls of the first adjusting seat (33) are connected with the first refrigerating sheets (33) at the two ends of the first adjusting seat (33), the middle part of first movable seat (34) has first bull stick (35) through threaded connection, and the both ends of first bull stick (35) all are connected through the bearing with first regulation seat (33), the one end of first bull stick (35) extends to the outside of first regulation seat (33), the top of first movable seat (34) all is fixedly connected with fixing base (36), the one side that fixing base (36) all is close to each other all is connected with two sets of first revolving rollers (37) through the bearing, first cooling channel (38) have all been seted up to the inside of fixing base (36), and four openings of one side of first cooling channel (38) are located respectively between first revolving rollers (37) and the top between them, the one end of basin (32) is connected with first cooling tube (39), and the one end of first cooling tube (39) all is connected with the one end of first cooling channel (38) respectively, the one end of first cooling tube (39) is provided with first water pump (40), the one end of welding machine (31) is provided with bonding tool (42), bonding tool (19) are all seted up through the bearing, the second revolving bars (44) are connected with the second movable seat (44) through the screw thread, the second revolving bars (44) are connected with the middle part of second movable seat (44) through the first revolving bars (44), one end of second bull stick (45) extends to the outside of first regulation seat (33), the top fixedly connected with guide holder (46) of second movable seat (44), the top of guide holder (46) is provided with direction lid (47), and one side and second movable seat (44) sliding connection of direction lid (47), the top of second movable seat (44) is connected with third bull stick (48) through threaded connection, and the bottom of third bull stick (48) is connected with direction lid (47) through the bearing, the control end of welding machine (31), first water pump (40) and first refrigeration piece (41) is all through external switch and external power source electric connection, coiled material (19) are located the middle part of guide holder (46), the inner wall of coiled material (19) is laminated with one side that first revolving roll (37) are close to each other.
6. An operating method for a full-automatic production device for radiating pipes as claimed in any one of claims 1 to 5, characterized in that:
step one: feeding, wherein a user sleeves the coiled material (19) at one end of the adjusting fixing piece (23), the ejector rod (28) can be ejected outwards through the second electric push rod (26) and the connecting rod (29), the circular arc plate (30) is controlled to move outwards through the ejected ejector rod (28), the circular arc plate is further fixed, the adjusting fixing piece (23) and the coiled material (19) are moved through the first electric push rod (24), and then the position of the coiled material (19) can be adjusted;
step two: when the coiled material (19) passes through the power frame (2), the motor (4) at one end of the power frame (2) and the power auxiliary roller (3) provide power, the first power module (21) drives the shaper (20) to work through the universal joint, the shaper (20) can provide power for the movement of the coiled material (19), so that the coiled material (19) is clamped and conveyed, the coiled material (19) is buffered and transited through the buffer groove (5), the coiled material (19) can clean the surface of the coiled material through the first group of cleaning frames (7) and the cleaning cotton (8), the lubricating oil in the oil tank (11) is dripped on the surface of the movable roller (14) through the oil pipe (12) and the dripping head (13), the lubricating oil on the surface of the coiled material (19) can be smeared uniformly through the second group of cleaning frames (7) and the cleaning cotton (8), and meanwhile, the redundant lubricating oil is adsorbed;
Step three: forming, wherein the first power module (21) drives the shaper (20) to work through a universal joint, and the coiled material (19) is shaped through the shaper (20), so that two sides of the coiled material (19) are bent upwards to form a certain radian, the coiled material (19) is shaped into a semicircle shape at the upper end and the lower end, and at the moment, the upper end of the coiled material (19) is an open end;
step four: welding, the position of the coiled material (19) can be finely adjusted by a user through rotating the second rotating rod (45), the top end of the coiled material (19) can be limited through the third rotating rod (48) and the guide cover (47), when the coiled material (19) passes through the welding head (42), the welding machine (31) can heat and weld the coiled material (19) through the welding head (42), so that the opening at the top end of the coiled material (19) is melted and welded, the coiled material (19) is enabled to form a pipeline, the coiled material (19) is positioned through the first rotating rod (35), the fixing seat (36) and the first rotating roller (37), meanwhile, the cooling liquid in the water tank (32) enters the first cooling channel (38) through the first cooling pipe (39) and is sprayed to the surface of the coiled material (19), and then the coiled material (19) is subjected to preliminary cooling;
Step five: the grinding, slag scraping and polishing and cleaning are carried out, cooling liquid is sprayed to the surface of the coiled material (19) through the mixing water bin (50), the second cooling pipe (54), the flushing pipe (57), the cooling table (52) and the second cooling channel (53), so that the coiled material (19) is further cooled, the distance between the bottom end of the processing head (61) and the welding position of the top end of the coiled material (19) is controlled through the third electric push rod (60), the effect of the processing head (61) on the grinding, slag scraping and polishing of the welding position of the coiled material (19) is controlled, the bottom end of the processing head (61) is divided into two parts and is in an inclined arc shape, the first part can carry out grinding, slag scraping and polishing on the welding position of the coiled material (19), the second part can carry out polishing and cleaning of waste scraps through the cooling liquid sprayed by the flushing pipe (57), and the waste scraps flow away together with the cooling liquid;
step six: cooling liquid is cooled and cleaned, the inner wall at the bottom end of the working tank (49) is inclined, so that the cooling liquid flows into the working water bin (51) through the filter plate (69), larger scraps in the cooling liquid can be processed and filtered through the filter plate (69), cooling liquid entering the working water bin (51) can be cooled through the second refrigerating sheet (67), scraps in the cooling liquid can be adsorbed through the electromagnet adsorption frame (66), the effect of polishing and scraping slag can be improved, the cooling liquid flows into the mixed water bin (50) through the connecting hole (65), the uniformity of the temperature of the cooling liquid can be guaranteed in the flowing process, the electromagnet adsorption frame (66) can be lifted upwards by the fourth electric push rod (68), the collecting tank (63) is driven to move into the working tank (49) through the electric slide block (64), the collecting tank (63) is positioned at the bottom end of the electromagnet adsorption frame (66), a user closes the electromagnet adsorption frame (66), and scraps fall under the action of gravity, so that the collecting tank (63) is cleaned;
Step seven: the finishing treatment is carried out, the second power module (70) drives the driving roller (77) to rotate through a universal joint, power is provided by the driving roller (77), the upper end, the lower end, the left end and the right end of the coiled material (19) can be accurately shaped through the five-wheel straightening frame (74) and the six-wheel straightening frame (75) when the coiled material (19) passes through the four-station finishing frame (72), the fat degree of the coiled material (19) can be accurately shaped through the fat degree movable frame (82) and the fat degree roller (83), and the upper end, the lower end, the left end and the right end of the coiled material (19) can be accurately shaped through the driving roller (77), the movable auxiliary roller (78), the five-wheel straightening frame (74), the six-wheel straightening frame (75) and the fat degree roller (83), so that the welding position and the bending position are ensured to be completely consistent.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311576890.6A CN117283316B (en) | 2023-11-24 | 2023-11-24 | Full-automatic production device and method for radiating pipes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311576890.6A CN117283316B (en) | 2023-11-24 | 2023-11-24 | Full-automatic production device and method for radiating pipes |
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| CN117283316A CN117283316A (en) | 2023-12-26 |
| CN117283316B true CN117283316B (en) | 2024-01-30 |
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| CN101932392A (en) * | 2008-02-27 | 2010-12-29 | 黄晓东 | Processing apparatus for anti-explosive material and the control device thereof |
| CN111958357A (en) * | 2020-08-04 | 2020-11-20 | 安庆锦泰金属材料科技有限公司 | Quenching polishing belt oiling device |
| CN112895673A (en) * | 2021-01-19 | 2021-06-04 | 姚新耿 | Waterproofing membrane's preparation facilities |
| CN214646065U (en) * | 2021-04-12 | 2021-11-09 | 江苏力繁新材料有限公司 | Automatic glass fiber coating assembly line for reducing photocuring repair hose |
| CN114131357A (en) * | 2021-11-26 | 2022-03-04 | 东莞市翰娅汽车配件有限公司 | Processing mechanism for rail transit |
| CN216965137U (en) * | 2022-03-17 | 2022-07-15 | 宁夏银珠蓝箭建材科技有限公司 | Oil immersion device for waterproof coiled material |
| CN219902993U (en) * | 2023-04-06 | 2023-10-27 | 温州市雅杰塑料制品有限公司 | Acrylic plate plastic forming machine |
-
2023
- 2023-11-24 CN CN202311576890.6A patent/CN117283316B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101932392A (en) * | 2008-02-27 | 2010-12-29 | 黄晓东 | Processing apparatus for anti-explosive material and the control device thereof |
| CN111958357A (en) * | 2020-08-04 | 2020-11-20 | 安庆锦泰金属材料科技有限公司 | Quenching polishing belt oiling device |
| CN112895673A (en) * | 2021-01-19 | 2021-06-04 | 姚新耿 | Waterproofing membrane's preparation facilities |
| CN214646065U (en) * | 2021-04-12 | 2021-11-09 | 江苏力繁新材料有限公司 | Automatic glass fiber coating assembly line for reducing photocuring repair hose |
| CN114131357A (en) * | 2021-11-26 | 2022-03-04 | 东莞市翰娅汽车配件有限公司 | Processing mechanism for rail transit |
| CN216965137U (en) * | 2022-03-17 | 2022-07-15 | 宁夏银珠蓝箭建材科技有限公司 | Oil immersion device for waterproof coiled material |
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| CN117283316A (en) | 2023-12-26 |
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