CN113732834B - Metal processing polishing production line - Google Patents
Metal processing polishing production line Download PDFInfo
- Publication number
- CN113732834B CN113732834B CN202110946812.5A CN202110946812A CN113732834B CN 113732834 B CN113732834 B CN 113732834B CN 202110946812 A CN202110946812 A CN 202110946812A CN 113732834 B CN113732834 B CN 113732834B
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- China
- Prior art keywords
- fixedly connected
- fixed
- lathe bed
- motor
- wall
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- 238000005498 polishing Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000002184 metal Substances 0.000 title abstract description 87
- 239000007788 liquid Substances 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000001681 protective effect Effects 0.000 claims abstract description 5
- 229910001651 emery Inorganic materials 0.000 claims description 13
- 238000005555 metalworking Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 5
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 abstract description 7
- 238000003754 machining Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 239000000110 cooling liquid Substances 0.000 description 7
- 239000002826 coolant Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 230000005389 magnetism Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
- B24B5/355—Feeding means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the field of metal processing equipment, in particular to a metal processing polishing production line, which comprises a lathe bed, wherein the rear end of the upper part of the lathe bed is fixedly connected with a stand column, the upper end of the stand column is fixedly connected with a cross beam, the outer surface of the upper part of the cross beam is fixedly connected with a liquid pump, two sides of the cross beam are provided with cooling spray heads, the cooling spray heads are fixedly connected with a liquid outlet of the liquid pump through water pipes, one side of the upper end of the lathe bed, which is far away from the stand column, is fixedly connected with a protective cover, a first-stage fixed block is arranged in the protective cover, one side of the upper end of the lathe bed, which is close to the stand column, is fixedly connected with a second-stage fixed block, the left side of the first-stage fixed block is fixedly connected with a first motor, one end of an output shaft of the first motor is fixedly connected with a transmission shaft, the other end of the transmission shaft is rotationally connected with the second-stage fixed block, and the outer surface of the transmission shaft is provided with a polishing mechanism.
Description
Technical Field
The invention relates to the field of metal processing equipment, in particular to a metal processing polishing production line.
Background
The metal pipe fitting is a common product raw material, such as a supporting middle bone of an umbrella, and the like, a pipe fitting with a required length is processed through a plurality of procedures of cutting, deburring and cleaning, and is generally completed step by step through a plurality of steps, and the connection between the procedures is completed through manpower, so that the efficiency is low.
The publication number is: CN108326563a discloses a metal pipe processing line and method. This kind of production line is including the metal pipe cutting device, burr remove device, tubular product conveyor, the washing unit that link to each other in proper order, burr remove device is including two sets of grinding wheel, the metal pipe feeder that correspond the setting, the metal pipe feeder includes two feed rolls, be equipped with the helicla flute on two feed rolls, the metal pipe support is located on the helicla flute of two feed rolls, metal pipe cutting device cuts the metal pipe, burr remove device is used for getting rid of the burr that accomplishes cutting metal pipe both ends, tubular product conveyor sends the metal pipe to washing unit in to the metal pipe spray washing. The production line has reasonable structure, high production rate and high production continuity of each process.
The existing metal pipe can only be processed singly in the processing process, and when pipes with different precision are processed, the grinding disc needs to be manually replaced, so that the time and the labor are wasted, and the production efficiency is low.
Therefore, a metal processing polishing production line is provided.
Disclosure of Invention
The invention aims to provide a metal processing and polishing production line, which aims to solve the technical problems that: the existing metal pipe can only be processed singly in the processing process, and when pipes with different precision are processed, the grinding disc needs to be manually replaced, so that the time and the labor are wasted, and the production efficiency is low.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a metalworking production line of polishing, includes the lathe bed, the top rear end fixedly connected with stand of lathe bed, the upper end fixedly connected with crossbeam of stand, the top surface fixedly connected with liquid pump of crossbeam, the both sides of crossbeam are provided with cooling nozzle, cooling nozzle passes through the inner wall fixedly connected with of the liquid outlet of water pipe and liquid pump, one side fixedly connected with safety cover of stand is kept away from to the upper end of lathe bed, be provided with one-level fixed block in the safety cover, one side fixedly connected with second grade fixed block that the upper end of lathe bed is close to the stand, one-level fixed block's left end fixedly connected with first motor, the one end fixedly connected with transmission shaft of the output shaft of first motor, the other end and the second grade fixed block rotation connection of transmission shaft, the surface fixedly connected with pivot of the output shaft of second motor, the surface fixedly connected with belt pulley of pivot, the surface cover of belt pulley is equipped with the belt, the other end cover of belt is located the surface of one-level mechanism and is close to one side of fixed block of polishing, the right side that the right side of transmission mechanism was located.
Through adopting above-mentioned technical scheme, when the user needs to polish processing to the metal tubular product, can transport the below of polishing mechanism through transport mechanism with the metal tubular product, then start first motor, first motor drives the transmission shaft and rotates, the transmission shaft drives polishing mechanism and rotates the surface to the metal tubular product and polish, spray the coolant liquid at the metal processing surface through the liquid pump simultaneously, when the required machining precision in surface of tubular product is different, can drive the pivot through the start-up second motor, the pivot drives the belt pulley and rotates, the belt pulley passes through the belt and drives polishing mechanism and overturn, thereby can adjust polishing mechanism's precision, and can process many metal tubular products simultaneously, production efficiency is improved, reduce the labour.
Preferably, the grinding machanism includes first carousel, second carousel, dead lever, one-level gear, secondary gear and emery wheel stick, the internal surface of first carousel and the surface fixed connection of transmission shaft, one side that the dead box was kept away from to first carousel rotates and is connected with four dead levers, four dead lever ring evenly distributed is in one side of first carousel, the other end rotation of dead lever is connected with the second carousel, one side fixedly connected with secondary gear that the surface of dead lever is close to first carousel, the surface fixedly connected with emery wheel stick of dead lever, the surface fixedly connected with primary gear of transmission shaft, primary gear meshes with secondary gear, the one end that the dead box was kept away from to the transmission shaft runs through the left side surface of second carousel and rotates with the second fixed block and be connected.
Through adopting above-mentioned technical scheme, when needs polish to metal tubular product, drive the transmission shaft through first motor and rotate, the transmission shaft drives one-level gear rotation, and one-level gear rotation drives the secondary gear rotation, and the secondary gear drives fixed rotation, and the dead lever drives the grinding wheel stick and rotates the surface to metal tubular product and polish, can be used for fixed many grinding wheel sticks through setting up first carousel and second carousel, through setting up one-level gear and secondary gear intermeshing, can make many grinding wheel sticks rotate simultaneously.
Preferably, the conveying mechanism comprises a supporting frame, driving rollers, a third motor, a sprocket, a chain and a fixed plate, wherein the left outer surface of the supporting frame is fixedly connected with the right outer surface of the lathe bed, the upper end of the supporting frame is of a hollow structure, a plurality of driving rollers are rotationally connected to the two sides of the inner wall of the upper end of the supporting frame, the outer surface of the driving rollers is far away from one side of the upright post and is fixedly connected with the sprocket, the chain is sleeved on the outer surface of the sprocket, one end of the driving roller close to the right side of the fixed frame is fixedly connected with the third motor, the inner wall of the upper end of the supporting frame is fixedly connected with the fixed plate at the middle position, and a clamping mechanism is arranged above the fixed plate.
Through adopting above-mentioned technical scheme, when metal tubular product needs transportation, start the third motor, the third motor drives the driving roller and rotates, and the driving roller drives the sprocket and rotates, then drives other driving rollers through the chain and rotate and remove required position with metal tubular product.
Preferably, the clamping mechanism comprises a fixed box, an air cylinder, a fourth motor, a three-stage gear, a connecting rod and a disc, wherein the outer surface of the lower end of the fixed box is movably connected with the outer surface of the upper end of a fixed plate, the air cylinder is fixedly connected with the air cylinder below the fixed plate, the air rod of the air cylinder penetrates through the outer surface of the upper end of the fixed plate and is fixedly connected with the bottom end of the fixed box, the bottom end of the inner wall of the fixed box is fixedly connected with the fourth motor, one end of an output shaft of the fourth motor is fixedly connected with the three-stage gear, a plurality of discs are arranged in the fixed box, the outer surfaces of the discs are provided with toothed profiles, the outer surfaces of the discs are meshed with the three-stage gear, four connecting rods are symmetrically arranged at the upper end and the lower end of the discs, one side of the outer surface of the connecting rod is far away from the disc is fixedly connected with a bearing, annular grooves are formed in two sides of the inner wall of the fixed box, and the inner wall of the annular grooves are slidably connected with the outer surface of the bearing.
Through adopting above-mentioned technical scheme, when metal tubular product needs to process, at first press from both sides tight metal tubular product through the disc, then drive fixed case through the cylinder and remove, fixed case drives the disc and removes the position of processing metal tubular product, and the fourth motor is restarted, drives tertiary gear through the fourth motor and rotates, and tertiary gear rotates and drives the disc and rotate, and the disc drives the connecting rod and rotate, and the connecting rod drives the bearing and rotates along the inner wall of ring channel, and the disc drives metal tubular product simultaneously and rotates to can polish the surface of metal tubular product.
Preferably, the disc comprises a second-stage groove, a first electromagnet, a second electromagnet, a spring, a clamping block and a control box, wherein a through hole is formed in one side of the disc, three second-stage grooves are formed in the inner wall of the disc, the three second-stage grooves are uniformly distributed in a ring shape, the first electromagnet is fixedly connected to the bottom end of the inner wall of each second-stage groove, the spring is fixedly connected to the other side of the first electromagnet, the second electromagnet is fixedly connected to the other end of the spring, the outer surface of the second electromagnet is in sliding connection with the inner wall of each second-stage groove, the clamping block is fixedly connected to one side of the second electromagnet, which is far away from the spring, a rectangular groove is formed in the outer surface of one side of the disc, and the control box is fixedly connected to the inner wall of each rectangular groove.
By adopting the technical scheme, when the metal pipe needs to be clamped, the first electromagnet and the second electromagnet are controlled by the controller to have the same magnetism so that the second electromagnet slides along the inner wall of the secondary groove, meanwhile, the second electromagnet stretches the spring, the second electromagnet drives the clamping block to move to the side close to the metal pipe, and then the metal pipe is clamped in the middle of the disc through the mutual matching of the three clamping blocks; when the metal pipe does not need to be clamped, the first electromagnet and the second electromagnet are controlled to lose electricity through the controller, the second electromagnet slides along the inner wall of the secondary groove through the elastic restoring force of the spring, and the second electromagnet drives the clamping block to move to the side far away from the metal pipe to loosen the metal pipe.
Preferably, a controller and a storage battery are arranged in the control box, and the first electromagnet, the second electromagnet and the controller are electrically connected with the storage battery.
Through adopting above-mentioned technical scheme, be used for the power failure of controller control first electro-magnet and second electro-magnet through setting up the battery.
Preferably, the inside of lathe bed sets up to hollow structure, the one-level recess has been seted up to the upper end surface of lathe bed, the inlet is seted up to the inner wall bottom of one-level recess, the other end and the inner wall of lathe bed of inlet are linked together, the inner wall of lathe bed is provided with the filter screen, the liquid outlet has been seted up to the inner wall bottom of lathe bed, the liquid outlet passes through the inlet fixed connection of water pipe and liquid pump.
By adopting the technical scheme, the cooling liquid can be prevented from flowing to the outside of the workbench by arranging the primary groove, so that the potential safety hazard caused by wet and slippery ground is avoided; the cooling liquid is convenient to recycle by arranging the liquid inlet holes; the filter screen is arranged to facilitate the filtration of impurities in the cooling liquid; the liquid outlet is convenient for the liquid pump to recycle the filtered cooling liquid.
Preferably, the grinding wheel rod comprises a coarse grinding wheel rod, a semi-coarse grinding wheel rod, a fine grinding wheel rod and a fine grinding wheel rod, and the grinding wheel rod is sequentially fixed on the outer surface of the fixing rod according to the sequence of the coarse grinding wheel rod, the semi-coarse grinding wheel rod, the fine grinding wheel rod and the fine grinding wheel rod.
Through adopting above-mentioned technical scheme, through setting up the emery wheel stick and being fixed in the surface of dead lever in proper order according to the order of coarse grinding wheel stick, half coarse grinding wheel stick, finish grinding wheel stick and fine grinding wheel stick, the required machining precision of quick adjustment metal tubular product of being convenient for does not need the manual work to change the polishing dish, save time reduces the labour, improves production efficiency.
Preferably, the front end of the lathe bed is provided with an opening and closing door, one side, close to the lathe bed, of the outer surface of the opening and closing door is provided with a circle of sealing gasket, the outer surface of the opening and closing door is fixedly connected with a handle, and a rubber sleeve is sleeved on the outer surface of the handle.
By adopting the technical scheme, the inside of the lathe bed is convenient to clean by arranging the opening and closing door, and the opening and closing of the opening and closing door is convenient to control by arranging the handle; the comfort level of the user can be increased by arranging the rubber sleeve.
Preferably, a plurality of heat dissipation holes are formed in one side, far away from the upright post, of the protective cover.
Through adopting above-mentioned technical scheme, can guarantee through setting up the louvre that the safety cover is inside to be in ventilation state with outside, strengthen the radiating effect of first motor and second motor, improve the life of first motor and second motor.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, when a user needs to polish the metal pipe, a third motor is started, the third motor drives a driving roller to rotate, the driving roller drives a chain wheel to rotate, then other driving rollers are driven by a chain to rotate so as to move the metal pipe to a required position, the first electromagnet and the second electromagnet are controlled to have the same magnetism through a controller so that the second electromagnet slides along the inner wall of the secondary groove, meanwhile, the second electromagnet stretches a spring, the second electromagnet drives a clamping block to move towards one side close to the metal pipe, and then the metal pipe is clamped in the middle of a disc through mutual cooperation of the three clamping blocks; then start first motor, first motor drives the transmission shaft and rotates, and the transmission shaft drives the one-level gear and rotates, and the one-level gear rotates and drives the second grade gear and rotate, and the second grade gear drives fixed rotation, and the dead lever drives the grinding wheel stick and rotates and polish the surface of metal tubular product, sprays the surface of processing at metal tubular product at the cooling shower nozzle with the coolant liquid simultaneously through the liquid pump and cools down, avoids the surface high temperature of metal tubular product to influence the machining precision of metal tubular product.
2. According to the invention, when the metal pipe does not need to be clamped, the first electromagnet and the second electromagnet are controlled to lose electricity through the controller, the second electromagnet slides along the inner wall of the secondary groove through the elastic restoring force of the spring, and the second electromagnet drives the clamping block to move to the side far away from the metal pipe to loosen the metal pipe.
3. According to the invention, when the required machining precision of the surfaces of the pipes is different, the second motor is started, the second motor drives the rotating shaft to rotate, the rotating shaft drives the belt pulley to rotate, and the belt pulley drives the first rotating disc to rotate through the belt, so that the grinding wheel rod can be selected according to the required machining precision, a plurality of metal pipes can be machined at the same time, the production efficiency is improved, and the labor force is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a front view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic cross-sectional view of the structure at A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic cross-sectional view of the structure at B-B of FIG. 2 in accordance with the present invention;
FIG. 5 is a schematic view of the internal structure of the clamping mechanism of the present invention;
FIG. 6 is a schematic diagram of the cross-sectional structure at C-C of FIG. 5 in accordance with the present invention.
In the figure: lathe bed 1, primary groove 101, upright 2, cross beam 3, liquid pump 4, cooling shower 5, grinding mechanism 6, first rotary disk 61, second rotary disk 62, fixed rod 63, primary gear 64, secondary gear 65, grinding wheel bar 66, coarse grinding wheel bar 661, semi-coarse grinding wheel bar 662, fine grinding wheel bar 663, fine grinding wheel bar 664, conveying mechanism 7, support frame 71, driving roller 72, third motor 73, sprocket 74, chain 75, fixed plate 76, clamping mechanism 8, fixed box 81, cylinder 82, fourth motor 83, tertiary gear 84, connecting rod 85, disc 86, secondary groove 861, first electromagnet 862, second electromagnet 863, spring 864, clamping block 865, control box 866, protective cover 9, first motor 10, second motor 11, primary fixed block 12, secondary fixed block 13, driving shaft 14, spindle 15, belt pulley 16, belt 17, filter screen 18, liquid outlet 19, liquid inlet 20, opening and closing door 21, handle 22.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 6, the present invention provides a technical solution:
the utility model provides a metalworking production line of polishing, including lathe bed 1, the top rear end fixedly connected with stand 2 of lathe bed 1, the upper end fixedly connected with crossbeam 3 of stand 2, the top surface fixedly connected with liquid pump 4 of crossbeam 3, the both sides of crossbeam 3 are provided with cooling shower nozzle 5, cooling shower nozzle 5 passes through the inner wall fixed connection of the liquid outlet 19 of water pipe and liquid pump 4, one side fixedly connected with safety cover 9 of stand 2 is kept away from to the upper end of lathe bed 1, be provided with one-level fixed block 12 in the safety cover 9, one side fixedly connected with second grade fixed block 13 that the upper end of lathe bed 1 is close to stand 2, the left end fixedly connected with first motor 10 of one-level fixed block 12, the one end fixedly connected with transmission shaft 14 of the output shaft of first motor 10, the other end and the second grade fixed block 13 rotation connection of transmission shaft 14, the surface of transmission shaft 14 is provided with grinding machanism 6, the right-hand member fixedly connected with second motor 11, the one end fixedly connected with pivot 15 of the output shaft 15, the surface fixedly connected with belt pulley 16 of pivot 16, the surface cover of belt 17, the other end cover of belt 17 locates grinding machanism 6 and one side that is close to one-level fixed block 7 of lathe bed 1 is provided with.
Through adopting above-mentioned technical scheme, when the user needs to polish the processing to the metal tubular product, can transport the below of polishing mechanism 6 with the metal tubular product through transport mechanism 7, then start first motor 10, first motor 10 drives transmission shaft 14 and rotates, transmission shaft 14 drives polishing mechanism 6 and rotates the surface to the metal tubular product and polish, simultaneously spray the coolant liquid from cooling shower nozzle 5 at the metal working surface through liquid pump 4 and cool down, when the required machining precision in surface of tubular product is different, can drive pivot 15 through start second motor 11, pivot 15 drives belt pulley 16 and rotates, belt pulley 16 passes through belt 17 and drives polishing mechanism 6 and overturn, thereby can adjust polishing mechanism 6's precision, and can process many metal tubular products simultaneously, improve production efficiency, reduce the labour.
As one embodiment of the invention, the polishing mechanism 6 comprises a first rotary table 61, a second rotary table 62, a fixed rod 63, a first-stage gear 64, a second-stage gear 65 and a gear rod 66, wherein the inner surface of the first rotary table 61 is fixedly connected with the outer surface of a transmission shaft 14, one side of the first rotary table 61 far away from a fixed box 81 is rotationally connected with four fixed rods 63, the four fixed rods 63 are uniformly distributed on one side of the first rotary table 61 in a ring shape, the other end of the fixed rod 63 is rotationally connected with a second rotary table 62, one side of the outer surface of the fixed rod 63 close to the first rotary table 61 is fixedly connected with a second-stage gear 65, the outer surface of the fixed rod 63 is fixedly connected with a gear rod 66, the outer surface of the transmission shaft 14 is fixedly connected with a first-stage gear 64, the first-stage gear 64 is meshed with the second-stage gear 65, and one end of the transmission shaft 14 far away from the fixed box 81 penetrates through the left outer surface of the second rotary table 62 and is rotationally connected with the second-stage fixed block 13.
Through adopting above-mentioned technical scheme, when needs polish to metal tubular product, drive transmission shaft 14 through first motor 10 and rotate, transmission shaft 14 drives one-level gear 64 and rotates, one-level gear 64 rotates and drives the second gear 65 and rotate, second gear 65 drives fixed rotation, dead lever 63 drives the outward surface of emery wheel stick 66 rotation to metal tubular product and polishes, can be used for fixed many emery wheel sticks 66 through setting up first carousel 61 and second carousel 62, through setting up one-level gear 64 and second gear 65 intermeshing, can make many emery wheel sticks 66 rotate simultaneously.
As one embodiment of the invention, the conveying mechanism 7 comprises a supporting frame 71, driving rollers 72, a third motor 73, a chain wheel 74, a chain 75 and a fixing plate 76, wherein the outer surface of the left side of the supporting frame 71 is fixedly connected with the outer surface of the right side of the machine body 1, the upper end of the supporting frame 71 is of a hollow structure, two sides of the inner wall of the upper end of the supporting frame 71 are rotatably connected with a plurality of driving rollers 72, one side, far away from the upright post 2, of the outer surface of the driving rollers 72 is fixedly connected with the chain wheel 74, the outer surface of the chain wheel 74 is sleeved with the chain 75, one end, close to the right side of the fixing frame, of the driving rollers 72 is fixedly connected with the third motor 73, the inner wall of the upper end of the supporting frame 71 is fixedly connected with the fixing plate 76 at the middle position, and the clamping mechanism 8 is arranged above the fixing plate 76.
Through adopting above-mentioned technical scheme, when metal tubular product needs transportation, start third motor 73, third motor 73 drives driving roller 72 rotation, and driving roller 72 drives sprocket 74 rotation, then drives other driving roller 72 rotation through chain 75 and removes the metal tubular product to required position.
As one embodiment of the present invention, the clamping mechanism 8 includes a fixed case 81, an air cylinder 82, a fourth motor 83, a third-stage gear 84, a connecting rod 85 and a disc 86, wherein the outer surface of the lower end of the fixed case 81 is movably connected with the outer surface of the upper end of the fixed plate 76, the air cylinder 82 is fixedly connected below the fixed plate 76, an air rod of the air cylinder 82 penetrates through the outer surface of the upper end of the fixed plate 76 and is fixedly connected with the bottom end of the fixed case 81, the bottom end of the inner wall of the fixed case 81 is fixedly connected with the fourth motor 83 at the left side, one end of an output shaft of the fourth motor 83 is fixedly connected with the third-stage gear 84, a plurality of discs 86 are arranged in the fixed case 81, the outer surfaces of the discs 86 are meshed with each other, the discs 86 near one side of the fourth motor 83 are meshed with the third-stage gear 84, four connecting rods 85 are symmetrically arranged at the upper and lower ends of the discs, a bearing is fixedly connected to one side of the outer surface of the connecting rod 85, two sides of the inner wall of the fixed case 81 are provided with an annular groove, and the inner wall of the annular groove is slidingly connected with the outer surface of the bearing.
Through adopting above-mentioned technical scheme, when metal tubular product needs to process, at first press from both sides tight metal tubular product through disc 86, then drive fixed box 81 through cylinder 82 and remove, fixed box 81 drives disc 86 and removes the position of processing metal tubular product, restart fourth motor 83, drive tertiary gear 84 through fourth motor 83 and rotate, tertiary gear 84 rotates and drives disc 86 and rotate, disc 86 drives connecting rod 85 and rotates, connecting rod 85 drives the bearing and rotates along the inner wall of ring channel, disc 86 drives metal tubular product simultaneously and rotates, thereby can polish the surface of metal tubular product.
As one implementation mode of the invention, the disc 86 comprises a secondary groove 861, a first electromagnet 862, a second electromagnet 863, a spring 864, a clamping block 865 and a control box 866, one side of the disc 86 is provided with a through hole, the inner wall of the disc 86 is provided with three secondary grooves 861, the three secondary grooves 861 are uniformly distributed in a ring shape, the bottom end of the inner wall of the secondary groove 861 is fixedly connected with the first electromagnet 862, the other side of the first electromagnet 862 is fixedly connected with the spring 864, the other end of the spring 864 is fixedly connected with the second electromagnet 863, the outer surface of the second electromagnet 863 is in sliding connection with the inner wall of the secondary groove 861, one side of the second electromagnet 863 away from the spring 865 is fixedly connected with the clamping block 865, the outer surface of one side of the disc 86 is provided with a rectangular groove, and the inner wall of the rectangular groove is fixedly connected with the control box 866.
By adopting the technical scheme, when the metal pipe needs to be clamped, the first electromagnet 862 and the second electromagnet 863 are controlled by the controller to have the same magnetism, so that the second electromagnet 863 slides along the inner wall of the secondary groove 861, meanwhile, the second electromagnet 863 stretches the spring 864, the second electromagnet 863 drives the clamping block 865 to move to the side close to the metal pipe, and then the metal pipe is clamped in the middle of the disc 86 through the mutual matching of the three clamping blocks 865; when the metal pipe does not need to be clamped, the first electromagnet 862 and the second electromagnet 863 are controlled by the controller to lose electricity, the second electromagnet 863 slides along the inner wall of the secondary groove 861 through the elastic restoring force of the spring 864, and the second electromagnet 863 drives the clamping block 865 to move to the side far away from the metal pipe to loosen the metal pipe.
As an embodiment of the present invention, the controller and the battery are disposed in the control box 866, and the first electromagnet 862, the second electromagnet 863 and the controller are electrically connected to the battery.
By adopting the technical scheme, the storage battery is arranged for controlling the power on/off of the first electromagnet 862 and the second electromagnet 863 by the controller.
As one implementation mode of the invention, the inside of the lathe bed 1 is of a hollow structure, a primary groove 101 is formed in the outer surface of the upper end of the lathe bed 1, a liquid inlet hole 20 is formed in the bottom end of the inner wall of the primary groove 101, the other end of the liquid inlet hole 20 is communicated with the inner wall of the lathe bed 1, a filter screen 18 is arranged on the inner wall of the lathe bed 1, a liquid outlet 19 is formed in the bottom end of the inner wall of the lathe bed 1, and the liquid outlet 19 is fixedly connected with the liquid inlet of the liquid pump 4 through a water pipe.
By adopting the technical scheme, the primary groove 101 is arranged, so that the coolant can be prevented from flowing to the outside of the workbench, and the potential safety hazard caused by wet and slippery ground is avoided; the liquid inlet holes 20 are arranged so as to facilitate recycling of the cooling liquid; the filter screen 18 is arranged to facilitate the filtration of impurities in the cooling liquid; the liquid pump 4 can recycle the filtered cooling liquid by arranging the liquid outlet 19.
As one embodiment of the present invention, the grinding wheel bar 66 includes a coarse grinding wheel bar 661, a half coarse grinding wheel bar 662661, a fine grinding wheel bar 663, and a fine grinding wheel bar 664, and the grinding wheel bar 66 is fixed to the outer surface of the fixing rod 63 in this order of the coarse grinding wheel bar 661, the half coarse grinding wheel bar 662661, the fine grinding wheel bar 663, and the fine grinding wheel bar 664.
Through adopting above-mentioned technical scheme, through setting up the emery wheel stick 66 and fixing in proper order in the surface of dead lever 63 according to the order of coarse emery wheel stick 661, half coarse emery wheel stick 662661, smart emery wheel stick 663 and smart emery wheel stick 664, the required machining precision of quick adjustment metal tubular product of being convenient for does not need the manual work to change the mill, save time, reduces the labour, improves production efficiency.
As one embodiment of the invention, the front end of the machine body 1 is provided with an opening and closing door 21, one side of the outer surface of the opening and closing door 21 close to the machine body 1 is provided with a circle of sealing gasket, the outer surface of the opening and closing door 21 is fixedly connected with a handle 22, and the outer surface of the handle 22 is sleeved with a rubber sleeve.
By adopting the technical scheme, the inside of the lathe bed 1 is convenient to clean by arranging the opening and closing door 21, and the opening and closing of the opening and closing door 21 are convenient to control by arranging the handle 22; the comfort level of the user can be increased by arranging the rubber sleeve.
As an embodiment of the present invention, a plurality of heat dissipation holes are formed in the side of the protection cover 9 away from the upright post 2.
Through adopting above-mentioned technical scheme, can guarantee through setting up the louvre that safety cover 9 is inside to be in ventilation state with outside, strengthen first motor 10 and second motor 11's radiating effect, improve first motor 10 and second motor 11's life.
Working principle: when a user needs to polish the metal pipe, a third motor 73 is started, the third motor 73 drives a driving roller 72 to rotate, the driving roller 72 drives a chain wheel 74 to rotate, then other driving rollers 72 are driven by a chain 75 to rotate so as to move the metal pipe to a required position, the first electromagnet 862 and the second electromagnet 863 are controlled by a controller to have the same magnetism so that the second electromagnet 863 slides along the inner wall of the secondary groove 861, meanwhile, the second electromagnet 863 stretches a spring 864, the second electromagnet 863 drives a clamping block 865 to move to the side close to the metal pipe, and then the metal pipe is clamped in the middle of a disc 86 through the mutual matching of the three clamping blocks 865; then start first motor 10, first motor 10 drives transmission shaft 14 and rotates, and transmission shaft 14 drives primary gear 64 and rotates, and primary gear 64 rotates and drives secondary gear 65 and rotate, and secondary gear 65 drives fixed rotation, and dead lever 63 drives the rotation of pinch roller stick 66 and polishes the surface of metal tubular product, and the while is cooled from cooling shower nozzle 5 to spray the surface of metal tubular product processing at the surface of metal tubular product through liquid pump 4, avoids the surface high temperature of metal tubular product to influence the machining precision of metal tubular product.
When the metal pipe does not need to be clamped, the first electromagnet 862 and the second electromagnet 863 are controlled by the controller to lose electricity, the second electromagnet 863 slides along the inner wall of the secondary groove 861 through the elastic restoring force of the spring 864, and the second electromagnet 863 drives the clamping block 865 to move to the side far away from the metal pipe to loosen the metal pipe.
When the required machining precision of the surfaces of the pipes is different, the second motor 11 can be started, the second motor 11 drives the rotating shaft 15 to rotate, the rotating shaft 15 drives the belt 17 wheels 16 to rotate, and the belt 17 wheels 16 drive the first rotary table 61 to rotate through the belt 17, so that the grinding wheel bars 66 can be selected according to the required machining precision, a plurality of metal pipes can be machined simultaneously, the production efficiency is improved, and the labor force is reduced.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (10)
1. The utility model provides a metalworking production line of polishing, includes lathe bed (1), its characterized in that: the utility model discloses a machine tool, including lathe bed (1), upper portion rear end fixedly connected with stand (2), the upper end fixedly connected with crossbeam (3) of stand (2), the top surface fixedly connected with liquid pump (4) of crossbeam (3), the both sides of crossbeam (3) are provided with cooling shower nozzle (5), cooling shower nozzle (5) are through the inner wall fixed connection of water pipe with liquid outlet (19) of liquid pump (4), one side fixedly connected with safety cover (9) of stand (2) is kept away from to the upper end of lathe bed (1), be provided with one-level fixed block (12) in safety cover (9), one side fixedly connected with second grade fixed block (13) that the upper end of lathe bed (1) is close to stand (2), one-level fixed block (12)'s left end fixedly connected with first motor (10), one end fixedly connected with transmission shaft (14) of the output shaft of first motor (10), one end and second grade fixed block (13) of transmission shaft (14) rotate and be connected, the other end surface of transmission shaft (14) is provided with grinding mechanism (6), one-level fixed block (12) is close to one side fixedly connected with second motor (15), the belt pulley (16) is sleeved with a belt (17) on the outer surface, the other end of the belt (17) is sleeved on the outer surface of the polishing mechanism (6) and is close to one side of the first-stage fixing block (12), the right side of the lathe bed (1) is provided with a conveying mechanism (7), and a fixing box (81) is movably connected to the conveying mechanism (7).
2. A metal working grinding line according to claim 1, wherein: grinding machanism (6) are including first carousel (61), second carousel (62), dead lever (63), one-level gear (64), secondary gear (65) and emery wheel stick (66), the internal surface of first carousel (61) is connected with the surface fixed of transmission shaft (14), one side that dead box (81) was kept away from to first carousel (61) rotates and is connected with four dead levers (63), four dead lever (63) annular evenly distributed is in one side of first carousel (61), the other end rotation of dead lever (63) is connected with second carousel (62), one side fixedly connected with secondary gear (65) that the surface of dead lever (63) is close to first carousel (61), the surface fixedly connected with emery wheel stick (66) of dead lever (63), the surface fixedly connected with primary gear (64) of transmission shaft (14), one-level gear (64) meshes with secondary gear (65), the left side surface and secondary fixed block (13) of second carousel (62) are run through to one end that dead box (81) was kept away from to transmission shaft (14).
3. A metal working grinding line according to claim 1, wherein: the conveying mechanism (7) comprises a supporting frame (71), driving rollers (72), a third motor (73), chain wheels (74), chains (75) and a fixing plate (76), wherein the left outer surface of the supporting frame (71) is fixedly connected with the right outer surface of the machine body (1), the upper end of the supporting frame (71) is of a hollow structure, a plurality of driving rollers (72) are rotationally connected to the two sides of the inner wall of the upper end of the supporting frame (71), one side of the outer surface of each driving roller (72) far away from a stand column (2) is fixedly connected with the chain wheels (74), the outer surface of each chain wheel (74) is sleeved with the chains (75), one end of each driving roller (72) close to the right side of the fixing frame is fixedly connected with the third motor (73), the inner wall of the upper end of the supporting frame (71) is fixedly connected with the fixing plate (76) at the middle position, and the clamping mechanism (8) is arranged above the fixing plate (76).
4. A metal working grinding line according to claim 3, characterized in that: clamping mechanism (8) are including fixed box (81), cylinder (82), fourth motor (83), tertiary gear (84), connecting rod (85) and disc (86), the lower extreme surface of fixed box (81) and the upper end surface swing joint of fixed plate (76), the below fixedly connected with cylinder (82) of fixed plate (76), the gas pole of cylinder (82) runs through the upper end surface of fixed plate (76) and the bottom fixed connection of fixed box (81), the inner wall bottom and the being located left side fixedly connected with fourth motor (83) of fixed box (81), the one end fixedly connected with tertiary gear (84) of the output shaft of fourth motor (83), the inside of fixed box (81) is provided with a plurality of discs (86), the surface of disc (86) is provided with tooth form profile, a plurality of the surface intermeshing of disc (86), is close to disc (86) and third gear (84) of fourth motor (83) one side, the upper and lower both ends symmetry of disc (86) are provided with four connecting rods (85), the surface of connecting rod (85) is kept away from to offer with the fixed surface of annular groove (81), the outer surface of annular groove (85) is fixed.
5. A metal working grinding line as defined in claim 4 wherein: disc (86) are including second grade recess (861), first electro-magnet (862), second electro-magnet (863), spring (864), clamp block (865) and control box (866), the through-hole has been seted up to one side of disc (86), three second grade recess (861) have been seted up to the inner wall of disc (86), and is three second grade recess (861) annular evenly distributed, the inner wall bottom fixedly connected with first electro-magnet (862) of second grade recess (861), the opposite side fixedly connected with spring (864) of first electro-magnet (862), the other end fixedly connected with second electro-magnet (863) of spring (864), the surface and the inner wall sliding connection of second electro-magnet (863) are kept away from one side fixedly connected with clamp block (865) of spring (864), rectangular groove has been seted up to the outer surface of one side of disc (86), rectangular groove's inner wall fixedly connected with control box (866).
6. A metal working grinding line as defined in claim 5 wherein: the controller and the storage battery are arranged in the control box (866), and the first electromagnet (862), the second electromagnet (863) and the controller are electrically connected with the storage battery.
7. A metal working grinding line according to claim 1, wherein: the inside of lathe bed (1) sets up to hollow structure, one-level recess (101) have been seted up to the upper end surface of lathe bed (1), inlet (20) have been seted up to the inner wall bottom of one-level recess (101), the other end of inlet (20) is linked together with the inner wall of lathe bed (1), the inner wall of lathe bed (1) is provided with filter screen (18), liquid outlet (19) have been seted up to the inner wall bottom of lathe bed (1), liquid outlet (19) are through the inlet fixed connection of water pipe and liquid pump (4).
8. A metal working grinding line according to claim 2, characterized in that: the grinding wheel rod (66) comprises a coarse grinding wheel rod (661), a semi-coarse grinding wheel rod (662), a fine grinding wheel rod (663) and a fine grinding wheel rod (664), and the grinding wheel rod (66) is sequentially fixed on the outer surface of the fixed rod (63) according to the sequence of the coarse grinding wheel rod (661), the semi-coarse grinding wheel rod (662), the fine grinding wheel rod (663) and the fine grinding wheel rod (664).
9. A metal working grinding line according to claim 1, wherein: the front end of the lathe bed (1) is provided with an opening and closing door (21), one side, close to the lathe bed (1), of the outer surface of the opening and closing door (21) is provided with a circle of sealing gasket, the outer surface of the opening and closing door (21) is fixedly connected with a handle (22), and a rubber sleeve is sleeved on the outer surface of the handle (22).
10. A metal working grinding line according to claim 1, wherein: a plurality of heat dissipation holes are formed in one side, far away from the upright post (2), of the protective cover (9).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110946812.5A CN113732834B (en) | 2021-08-18 | 2021-08-18 | Metal processing polishing production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110946812.5A CN113732834B (en) | 2021-08-18 | 2021-08-18 | Metal processing polishing production line |
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| CN113732834B true CN113732834B (en) | 2024-02-27 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0962554A2 (en) * | 1998-06-05 | 1999-12-08 | Nissin Unyu Kogyo Co., Ltd. | Electrolytic integrated polishing method for external surface of metallic tubes and photosensitive drum substrate prepared thereby |
| CN106312703A (en) * | 2016-08-31 | 2017-01-11 | 张家港市华扬冶金机械有限公司 | Simple metal tube polishing equipment |
| CN112518443A (en) * | 2020-11-30 | 2021-03-19 | 山东艾泰克环保科技股份有限公司 | Grinding device is used in gas receiver processing |
| CN112588499A (en) * | 2020-12-05 | 2021-04-02 | 青岛海德工程集团股份有限公司 | Pipeline surface spraying equipment for water plant construction |
| CN213889573U (en) * | 2020-10-19 | 2021-08-06 | 大连华特汽车零部件有限公司 | Automobile metal pipe surface treatment and debris recovery device |
-
2021
- 2021-08-18 CN CN202110946812.5A patent/CN113732834B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0962554A2 (en) * | 1998-06-05 | 1999-12-08 | Nissin Unyu Kogyo Co., Ltd. | Electrolytic integrated polishing method for external surface of metallic tubes and photosensitive drum substrate prepared thereby |
| CN106312703A (en) * | 2016-08-31 | 2017-01-11 | 张家港市华扬冶金机械有限公司 | Simple metal tube polishing equipment |
| CN213889573U (en) * | 2020-10-19 | 2021-08-06 | 大连华特汽车零部件有限公司 | Automobile metal pipe surface treatment and debris recovery device |
| CN112518443A (en) * | 2020-11-30 | 2021-03-19 | 山东艾泰克环保科技股份有限公司 | Grinding device is used in gas receiver processing |
| CN112588499A (en) * | 2020-12-05 | 2021-04-02 | 青岛海德工程集团股份有限公司 | Pipeline surface spraying equipment for water plant construction |
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|---|---|
| CN113732834A (en) | 2021-12-03 |
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