CN101932392B - Processing apparatus for anti-explosive material and the control device thereof - Google Patents
Processing apparatus for anti-explosive material and the control device thereof Download PDFInfo
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- CN101932392B CN101932392B CN2008801259622A CN200880125962A CN101932392B CN 101932392 B CN101932392 B CN 101932392B CN 2008801259622 A CN2008801259622 A CN 2008801259622A CN 200880125962 A CN200880125962 A CN 200880125962A CN 101932392 B CN101932392 B CN 101932392B
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- fender pile
- explosion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/04—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
- B21D31/046—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal making use of rotating cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/021—Control or correction devices in association with moving strips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/088—Means for treating work or cutting member to facilitate cutting by cleaning or lubricating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2513/00—Dynamic entities; Timing aspects
- B65H2513/10—Speed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Metal Rolling (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
A processing apparatus for anti-explosive material and the control device thereof are disclosed. The processing apparatus for anti-explosive material includes a frame. A tray for the raw material roll, a guiding mechanism, a rolling cutter mechanism and a webbing mechanism are disposed from one end to the other end of the frame in order and spaced one from the other, and a cutting and material collecting mechanism is fixed to the other end of the frame. A synchronous control unit for the actuating motor of the rolling cutter and the actuating motor of the webbing mechanism is provided on the frame and positioned between the rolling cutter mechanism and the webbing mechanism. The synchronous control unit is electrically connected to the adjusting control box and inputs the control signal to it, and the adjusting control box is electrically connected to the actuating motor of the rolling cutter and the actuating motor of the webbing mechanism and outputs the control signal to regulate the speed. According to the invention, since the operation of the actuating motor of the rolling cutter and the actuating motor is synchronous, the processing period is short and the work efficiency is high. The decontaminating means for the rolling cutter is improved and the product quality is enhanced. An automatic cutting and material pushing mechanism is also provided, so that the labor intensity is lowered and the operation is safe and reliable.
Description
Technical field
The present invention relates to a kind of processing apparatus for anti-explosive material and control device thereof, especially a kind of process equipment that is used to be filled in the explosion-proof lamp that uses in the storage-transport vessel of inflammable and explosive danger article and rolling cut thereof with draw in the net synchronous control unit.
Background technology
In the storage of inflammable, explosive liquid state, gaseous state hazardous chemical, fortune container, in order to prevent medium, in storage, transport in the container and load explosion-proof lamp because of contingencies such as static, naked light, gunslinging are burnt, explosion accident.The process of this explosion-proof lamp is that the former foil material of the aluminium alloy of web-like open width is cut the formation lattice-shaped; Then its both sides outwards being stretched to expand gradually forms high hole flaky material, and the side with high hole flaky material is that the center is wound into the columniform explosion-proof lamp body of multilayer along the direction perpendicular to this side again.Existing process equipment is to disclose to some extent in the patent documentation of ZL02117070.3 in the patent No..The former foil coiled strip of the aluminium alloy of existing equipment is arranged on the material volume carriage of upper rack, is about 50 kilograms and adopt the weight of its coiled strip, and artificial installation and removal material volume is difficulty very.The rolling cut cutter drive motors of existing equipment cutting mechanism with draw in the net the drive motors of mechanism and be in operation and often have the nonsynchronous situation of rotating speed to take place; In the process of operation processing explosion-proof lamp; Motor speed often changes; Need constantly motor to be adjusted, this has seriously restricted the quality of manufacturing schedule and finished product.Existing equipment is in the process of cutting continuously, and the dust of aluminium foil surface, chip particles are easy to block blade, make edges dull, the quality of influence cutting.In addition, existing equipment utilizes manually cutting knife will net material, and the size of rolling amount is difficult to control, and material is got in manually-operated behind the blank, and efficiency is low, intensity is big and have potential safety hazard.
In sum, existing equipment exists that automatic controlling level is low, inefficiency, poor product quality, labour intensity is big and potential safety hazard is big etc., and many defectives are demanded urgently improving.
Summary of the invention
One of technical problem to be solved by this invention is, to the deficiency of prior art, a kind of processing apparatus for anti-explosive material is provided, and it is simple in structure, with low cost; Owing to realized rolling cut cutter drive motors and the run-in synchronism of drawing in the net to extend drive motors, increase the automatic controlling level of equipment, strengthen to the control in the explosion-proof lamp production process short and high efficiency of process-cycle.
Two of technical problem to be solved by this invention is; To the deficiency of prior art, a kind of process equipment of explosion-proof lamp is provided, perfect scrubbing means to the rolling cut cutter; Guarantee the cleaning of rolling cut cutter in the explosion-proof lamp process, sharp, and then improve the quality of products.
Three of technical problem to be solved by this invention is, to the deficiency of prior art, a kind of process equipment of explosion-proof lamp is provided, and sets up pneumatic cutting and pusher, and the precise control of rolling amount reduces labour intensity and handling safety is reliable.
The technical problem that the present invention solved realizes through following technical scheme:
A kind of process equipment of explosion-proof lamp; Comprise frame; To the other end order, fixed interval stock roll carriage respectively, guiding mechanism, rolling and cutting mechanism and draw in the net mechanism are at the fixing cutting of the other end receiving mechanism of frame from an end of frame; The quality of drawing in the net in order to ensure explosion-proof lamp; Described frame is provided with rolling cut cutter drive motors and draws in the net to extend the drive motors synchronous control unit, and it is provided with the position at rolling and cutting mechanism with draw in the net between the mechanism, this synchronous control unit with regulate that control cabinet electrically connects and to its input control signal; Regulate control cabinet and rolling cut cutter drive motors and draw in the net to extend drive motors electric connection and output control signal, make both run-in synchronism to regulate its rotating speed.
Described synchronous control unit comprises the buffer roller frame that is fixed on the frame; This buffer roller frame is made up of the perpendicular frame of a pair of " T " font, and relative fixed is in the both sides of frame, and the top, both sides of the perpendicular frame crossbeam of " T " font is connected with drum shaft; Be arranged with buffer roller on the drum shaft; The perpendicular frame column inboard of " T " font is provided with locating slot, and fender pile slides up and down setting in this locating slot, and the perpendicular frame column of " T " font is provided with sensor; Described sensor is surveyed the position of fender pile, and the output of sensor is connected with the input of regulating control cabinet; Described sensor is more than one, is arranged on an above position of the perpendicular frame column of " T " font.More accurate for Effect on Detecting, described sensor is arranged on three positions, upper, middle and lower of the perpendicular frame column of " T " font.
For the cleaning that guarantees the rolling cut cutter and lubricated; The rolling cut rotor wheel support top of described rolling and cutting mechanism is provided with hairbrush; The top of hairbrush is provided with drop-feed oil cup, and the oilhole of drop-feed oil cup extends on the hair brush handle, is provided with oil storage pool in the hair brush handle; The oil storage pool bottom is provided with a plurality of oil dripping holes, and oil dripping hole is connected with bristle.Be provided with control valve in the drop-feed oil cup; This control valve comprises the spool that is connected with rotary handle; Rotary handle is located at the top of drop-feed oil cup and stretches out in outside the drop-feed oil cup, and the terminal corresponding setting with the oilhole exit position of spool is through pulling rotary handle; The terminal gap that exports with oilhole of regulating spool changes the oil pump capacity that flows into hair brush handle from drop-feed oil cup.
Simultaneously, also be provided with dust shield on the rolling cut cutter top of described rolling and cutting mechanism, this dust shield is connected with external dust catcher and dust, the chip particles of aluminium foil surface is adsorbed.
Described cutting receiving mechanism comprises the platform that is fixed on the frame terminal horizontal face, on platform two end supports pneumatic slide cartridge and directive slide track is installed, pneumatic slide cartridge and slide block UNICOM; The slide block bottom is provided with pole, and the disc cutting knife is installed on the pole, pneumatic slide cartridge and high-pressure air source UNICOM; Be provided with sliding part in the slide block; This sliding part makes slide block move back and forth along directive slide track under the high pressure draught effect, and slide block drives the rolling of disc cutting knife and goes, and cuts off the finished net material.
The terminal outer lower portion of described frame is equipped with gripper shoe; Be equipped with the rewinding spool on the gripper shoe; This rewinding spool is connected with winding motor output shaft on the frame through chain, and the netted material of drawing shaping is wrapped on the rewinding spool, processes the columniform material bodies of multilayer.
Described rewinding spool is provided with the air cylinder pusher structure, and this air cylinder pusher structure comprises pneumatic slide cartridge and the directive slide track that is fixed on the platform below, pneumatic slide cartridge and slide block UNICOM, and slide block is connected with push pedal, and push pedal is set on the rewinding spool; Pneumatic slide cartridge and high-pressure air source UNICOM are provided with sliding part in the slide block, this sliding part makes slide block move along directive slide track under the high pressure draught effect, and slide block drives push pedal the columniform explosion-proof lamp body of multilayer is pushed away the rewinding spool.
The air cylinder pusher structure that is provided with on the described rewinding spool can also be included in the baffle plate that frame one end is provided with, fixing cylinder on the baffle plate; Flexible push rod in the cylinder passes baffle plate, and flexible push rod is connected with annular slab, and this annular slab is set on the rewinding spool and not and contacts with spool; Also be connected with guide post on the annular slab; Guide post passes baffle plate, be mounted with on the cylinder high pressure draught into and out of pipe, be connected with source of the gas through high pressure resistant sebific duct; The high pressure draught of cylinder makes flexible push rod stretching motion, drives annular slab and moves on the rewinding spool along guide post, and the columniform explosion-proof lamp body of multilayer is pushed away the rewinding spool.
The pressure of described high pressure draught is 7.5KPa, and the flow of high pressure draught is 0.22M3/ minute.
For the ease of the dismounting to stock roll, described stock roll carriage is fixed on the below in the frame one end outside.
Four of technical problem to be solved by this invention is; Deficiency to prior art; A kind of rolling cut of processing apparatus for anti-explosive material is provided and draws in the net synchronous control unit; It is simple in structure, with low cost, owing to realized rolling cut cutter drive motors and the run-in synchronism of drawing in the net to extend drive motors, has improved the quality of explosion-proof lamp greatly.
The technical problem that the present invention solved realizes through following technical scheme:
The present invention provides a kind of control device of processing apparatus for anti-explosive material, comprises rolling cut and draws in the net synchronous control unit, and described control module is arranged on the frame of processing apparatus for anti-explosive material; At rolling and cutting mechanism with draw in the net between the mechanism, comprise the buffer roller frame that is fixed on the frame, this buffer roller frame is made up of the perpendicular frame of a pair of " T " font; Relative fixed is in the both sides of frame; The top, both sides of the perpendicular frame crossbeam of " T " font is connected with drum shaft, is arranged with buffer roller on the drum shaft, and the perpendicular frame column inboard of " T " font is provided with locating slot; Fender pile slides up and down setting in this locating slot; The perpendicular frame column of " T " font is provided with sensor, and described sensor is surveyed the position of fender pile, and the output of sensor is connected with the input of regulating control cabinet; Described sensor is more than one; Be arranged on an above position of the perpendicular frame column of " T " font; This synchronous control unit is with the electric connection of adjusting control cabinet and to its input control signal; Regulate control cabinet and rolling cut cutter drive motors and draw in the net to extend drive motors electric connection and output control signal, make both run-in synchronism to regulate its rotating speed.Sensor is arranged on three positions, upper, middle and lower of the perpendicular frame column of " T " font.
In sum; The present invention provides a kind of processing apparatus for anti-explosive material and control device thereof; It is simple in structure, with low cost, owing to realized rolling cut cutter drive motors and the run-in synchronism of drawing in the net to extend drive motors, increases the automatic controlling level of equipment; Reinforcement is to the control in the explosion-proof lamp production process, and the process-cycle lacks and high efficiency; Perfect scrubbing means to the rolling cut cutter guarantee the cleaning of rolling cut cutter in the explosion-proof lamp process, sharp, and then improve the quality of products; Set up automatic cutting and pusher, the precise control of rolling amount reduces labour intensity and handling safety is reliable.
Below in conjunction with accompanying drawing and specific embodiment technical scheme of the present invention is done detailed description further.
Description of drawings
Fig. 1 is the overall structure sketch map of the embodiment of the invention one;
Fig. 2 is the partial structurtes sketch map of the embodiment of the invention one synchronous control module;
Fig. 3 is the embodiment of the invention one hairbrush, drop-feed oil cup partial structurtes sketch map;
Fig. 4 is the partial structurtes sketch map of the embodiment of the invention one drop-feed oil cup;
Fig. 5 is the whole schematic top plan view of the equipment of the embodiment of the invention one;
Fig. 6, Fig. 7, Fig. 8 are the partial structurtes sketch map of three different angles of the embodiment of the invention one air cylinder pusher structure;
Fig. 9 is the partial structurtes sketch map of the embodiment of the invention two air cylinder pusher structures.
The specific embodiment
Embodiment one
Fig. 1 is the overall structure sketch map of the embodiment of the invention one; As shown in Figure 1; The present invention provides a kind of process equipment of explosion-proof lamp, comprises frame 1, distinguishes order, fixed interval stock roll carriage 2 from an end of frame 1 to the other end; Guiding mechanism 3, rolling and cutting mechanism 4 and draw in the net mechanism 5, the fixing cutting of the other end of frame 1 receiving mechanism 6.This equipment mainly is that the former foil material of the aluminium alloy of web-like open width is cut through the rolling cut cutter in the rolling and cutting mechanism 4; Make it form lattice-shaped; Drawing in the net in the mechanism 5 that the expansion that outwards stretches gradually of its both sides is formed netted high hole sheet explosion-proof lamp, be that the center is wound into the columniform explosion-proof lamp body of multilayer along the direction perpendicular to this side with a side more then.
Existing equipment rolling and cutting mechanism is in process; Since rolling cut cutter drive motors 41 with draw in the net mechanism draw in the net to extend the drive motors 51 nonsynchronous situation of rotating speed that often occur in service; Bring into operation and just need debug after a period of time, especially in process, motor speed often changes; Will constantly adjust, seriously restrict the product quality of manufacturing schedule and finished product.Therefore; As shown in Figure 1; The present invention is provided with rolling cut cutter drive motors and draws in the net to extend drive motors synchronous control unit 7 on frame 1, it is provided with the position at rolling and cutting mechanism 4 with draw in the net between the mechanism 5, this synchronous control unit 7 with regulate that the control cabinet (not shown) electrically connects and to its input control signal; Regulate control cabinet and rolling cut cutter drive motors 41 and draw in the net to extend drive motors 51 and electrically connect and export control signal regulating its rotating speed, and make both synchronous operation.
Fig. 2 is the partial structurtes sketch map of the embodiment of the invention one synchronous control module; As shown in Figure 2; Synchronous control unit 7 comprises the buffer roller frame 71 that is fixed on the frame, and this buffer roller frame 71 is made up of the perpendicular frame 711,712 of a pair of " T " font, and the top, both sides of the perpendicular frame crossbeam of " T " font is connected with the drum shaft (not shown); Be arranged with buffer roller 72 on the drum shaft; The perpendicular frame column inboard of " T " font is provided with locating slot 73, and fender pile 74 locate in this locating slot 73 and can upper and lower slip in this locating slot 73, and " T " font erects the frame column and is provided with sensor 75; It is provided with the outside that the position can be positioned at the perpendicular frame column of " T " font, and the output of sensor 75 electrically connects with the input of regulating control cabinet.In order to make sensing more accurate, sensor 75 is more than one, is arranged on three positions, upper, middle and lower in the perpendicular frame column of " T " font outside.Generally, sensor can be selected the XTFJ-R12 model for use.In the process of apparatus processing explosion-proof lamp; Fender pile 74 is attached to the upper surface of running material; When rolling cut cutter drive motors 41 and the rotating speed that draws in the net to extend drive motors 51 not simultaneously; The dynamics that material operation on the buffer roller frame 71 is tightened up is different, and the tightness that material demonstrated will be different, and the fender pile 74 that is attached on the material can upper and lower slip in locating slot 73.When fender pile 74 was in buffer roller frame 71 upper positions, fender pile 74 stopped the sensor 75 on buffer roller frame 71 tops; When fender pile 74 was in buffer roller frame 71 lower positions, fender pile 74 stopped the sensor of buffer roller frame 71 bottoms, and the sensor that is stopped will be exported sensing signal and give the adjusting control cabinet; Regulate control cabinet and will export control signal; Through the PLC regulation and control system in the control cabinet,, make it synchronous with control and adjusting rolling cut cutter drive motors 41 and the rotating speed that draws in the net to extend drive motors 51; The fender pile 74 of this moment should be in the centre position, and be the running optimum state of equipment this moment.Synchronizing motors through synchronous control unit 7 is realized has improved the equipment reliability of operation greatly, has improved product quality simultaneously.
As shown in Figure 1; Processing apparatus for anti-explosive material provided by the present invention, the rolling cut cutter 42 in the rolling and cutting mechanism 4 is made up of upper and lower a pair of cutting seam running roller, and upper roll wheel is made up of multi-disc collar plate shape cutter; Be designed with blade and groove on each sheet cutting disc, lower roll wheel is designed with corresponding disk.Equipment is in the process of cutting continuously, and the dust of aluminium foil surface, chip are easy to block blade and make edges dull, have a strong impact on cut quality.Fig. 3 is the embodiment of the invention one hairbrush, drop-feed oil cup partial structurtes sketch map, and like Fig. 3 and combine shown in Figure 1ly, for the cleaning that keeps rolling cut cutter 42 and sharp, the rolling cut rotor wheel support top of rolling and cutting mechanism 4 is provided with hairbrush 43, can carry out ash disposal and handle; For keeping blade sharp, the top of hairbrush 43 is provided with drop-feed oil cup 44, and the oilhole of drop-feed oil cup 44 extends on the hair brush handle 45, is provided with oil storage pool 46 in the hair brush handle 45, and oil storage pool 46 bottoms are provided with a plurality of oil dripping hole (not shown)s, and oil dripping hole is connected with hairbrush 43.Along with hairbrush 43 is given the hobboing cutter drip lubrication, hairbrush can be cleaned the dirt on the hobboing cutter with water to cleansing oil in the drop-feed oil cup 44 easily like this through oilhole, keeps cutting seam grid uniformity.
Fig. 4 is the partial structurtes sketch map of the embodiment of the invention one drop-feed oil cup; As shown in Figure 4, for the ease of regulating and the control oil mass, be provided with control valve in the drop-feed oil cup 44; This control valve comprises the spool 442 that is connected with rotary handle 441; Rotary handle 441 is located at the top of drop-feed oil cup 44 and stretches out in outside the drop-feed oil cup 44, and spool 442 ends export 443 the corresponding setting in position with oilhole, through pulling rotary handle 441; Regulating spool 442 ends export 443 gap with oilhole, change the oil pump capacity that flows into hair brush handles 45 from drop-feed oil cup 44.
Simultaneously, like Fig. 1, shown in Figure 3, in order effectively to remove the cutting detrital grain that rolling and cutting mechanism 4 is produced in process; Rolling cut cutter 42 tops of rolling and cutting mechanism 4 are provided with dust shield 47; This dust shield 47 is connected with external dust catcher, in the process that former foil material is processed to aluminium alloy, can prevent effectively that the aluminium powder on the aluminium foil from flying upward; And adsorb through dust catcher, keep the cleaning of working environment.
Fig. 5 is the whole schematic top plan view of the equipment of the embodiment of the invention one; As Fig. 5 and combine shown in Figure 1, in the process equipment of explosion-proof lamp provided by the present invention, the cutting receiving mechanism 6 comprise the platform 611 that is fixed on the frame 1 terminal horizontal face; Pneumatic slide cartridge 613 and directive slide track 617 are installed on 611 liang of end supports 612 of platform; Pneumatic slide cartridge and slide block 614 UNICOMs, slide block 614 bottoms are provided with pole 615, and disc cutting knife 616 is installed on the pole 615; Pneumatic slide cartridge and slide rail and high-pressure air source UNICOM are provided with the sliding part (not shown) in the slide block 614.This sliding part makes slide block 614 move back and forth along guiding slide cartridge and slide rail under the high pressure draught effect, and slide block 614 drives 616 rollings of disc cutting knife and goes, and cuts off the finished net material.Generally, the high pressure draught that is fed in the pneumatic slide cartridge, pressure are 7.5KPa, and air flow rate is 0.22M3/ minute, and interface tube is the barb joint of diameter 8mm.
The mode of operation of existing equipment is by behind the artificial blank, is taken out by the axle of manual work from rolling-up mechanism again, and this mode of operation labour intensity greatly and have a potential safety hazard.Fig. 6, Fig. 7, Fig. 8 are the partial structurtes sketch map of three different angles of the embodiment of the invention one air cylinder pusher structure; Like Fig. 6-Fig. 8 and combine Fig. 1, shown in Figure 5; The outer lower portion terminal in frame 1 is equipped with gripper shoe 621, is equipped with rewinding spool 622 on the gripper shoe 621, and this rewinding spool 622 is connected with winding motor 624 output shafts on the frame 1 through chain 623; The Web materials that is shaped is wrapped on the rewinding spool 622, processes the columniform explosion-proof lamp body of multilayer.Rewinding spool 622 is provided with air cylinder pusher structure 63; This air cylinder pusher structure comprises the pneumatic slide cartridge 631 and directive slide track 632 that is fixed on platform 611 belows; Pneumatic slide cartridge 631 and slide block 633 UNICOMs, slide block 633 is connected with push pedal 634, and push pedal 634 is set on the rewinding spool 622; The front end of push pedal 634 is provided with the fluting greater than rewinding spool 622, and fluting is set on the rewinding spool 622 and with axle and does not contact.Pneumatic slide cartridge 631 and high-pressure air source UNICOM; Be provided with the sliding part (not shown) in the slide block 633; Sliding part makes slide block 633 move along directive slide track 632 under the high pressure draught effect, and slide block 633 drives push pedal 634 the columniform material bodies of multilayer is pushed away rewinding spool 622.The pressure of its high pressure draught is 7.5KPa, and air flow rate is 0.22M3/ minute.
In the process of explosion-proof lamp, pneumatic cutting, rolling and automatically the control of pusher be to carry out according to being installed on the cutting seam rolling axle preestablishing of counter.Motor rotates a circle, umber of pulse of counter note, reach preset value after, for example: 100 pulses are a coiled strip.When rewinding spool 622 be wound into need one when being rolled into article; Regulate control cabinet and send instruction, with rolling cut cutter drive motors 41 with draw in the net to extend drive motors 51 stalls, relay starts the source of the gas air feed afterwards; The disc cutting knife that orders about rolling and cutting mechanism cuts off netted explosion-proof lamp; Drive the air cylinder pusher structure at last again, the explosion-proof lamp volume that is wrapped on the rewinding spool is pushed away, accomplish one and be rolled into the operation of article material.
In addition; The coiled strip of the former foil material of aluminium alloy is arranged on the volume carriage of upper rack in the existing equipment, and the weight of former foil material one volume has about 20 kilograms, and the weight of the coiled strip of the former foil material of present employed aluminium alloy is approximately 50 kilograms; No matter be carrying or lifting coiled strip, working strength is very big.Therefore, combine shown in Figure 5ly like Fig. 1, the present invention will roll up carriage and be installed in frame bottom; Specifically, stock roll carriage 2 is fixed on the below in the frame 1 one ends outsides, so that to the dismounting of stock roll.This stock roll carriage 2 stretches out two long-armed 21 laterally; The arm end is provided with bearing holder (housing, cover); The aluminium foil material that has spool is placed in the bearing forked standard; One side of bearing forked standard is equipped with the friction assembly, and the axle brake assembly of its structure and bicycle is identical, purpose be defined as roll of material the process of opening a book evenly and have certain damping.Through above-mentioned improvement, processing apparatus for anti-explosive material provided by the present invention can reduce labour intensity, increases work efficiency.
Embodiment two
Fig. 9 is the partial structurtes sketch map of the embodiment of the invention two air cylinder pusher structures, like Fig. 9
Shown in, being arranged on the air cylinder pusher structure on the rewinding spool in the present embodiment, its structure and embodiment one are different.This air cylinder pusher structure 64 is included in the baffle plate 641 that frame one end is provided with, fixing cylinder 642 on the baffle plate 641, and cylinder 642 interior flexible push rods 643 pass baffle plate 641; Flexible push rod 643 is connected with annular slab 644; This annular slab 644 is set on the rewinding spool 622 and not and contacts with spool, also is connected with guide post 645 on the annular slab 644, and guide post 645 passes baffle plate 641; Be mounted with on the cylinder 642 high pressure draught into and out of pipe, be connected with source of the gas through high pressure resistant sebific duct.The high pressure draught of cylinder makes flexible push rod 643 stretching motions, drives annular slab 644 and moves on rewinding spool 622 along guide post 645, and the columniform explosion-proof lamp body of multilayer is pushed away the rewinding spool, accomplishes processing.
The other technologies characteristic of present embodiment is identical with embodiment one, and detailed content repeats no more referring to embodiment one.
It should be noted last that: above embodiment is only unrestricted in order to explanation the present invention; Although the present invention is specified with reference to preferred embodiment; Be to be understood that; Those of ordinary skill in the art can make amendment or is equal to replacement the present invention, and does not break away from the spirit and scope of the present invention, and it all should be encompassed in the middle of the claim scope of the present invention.
Claims (13)
1. the process equipment of an explosion-proof lamp; Comprise frame; Distinguish order, fixed interval stock roll carriage from an end of frame to the other end; Guiding mechanism, rolling and cutting mechanism and draw in the net mechanism, at the fixing cutting of the other end receiving mechanism of frame, it is characterized in that: described frame is provided with rolling cut cutter drive motors and draws in the net to extend the drive motors synchronous control unit; It is provided with the position at rolling and cutting mechanism with draw in the net between the mechanism; This synchronous control unit electrically connects with the adjusting control cabinet and to its input control signal, regulates control cabinet and rolling cut cutter drive motors and draw in the net to extend drive motors electrically connecting and exporting control signal to regulate its rotating speed, makes both run-in synchronism; Described synchronous control unit comprises the buffer roller frame that is fixed on the frame, and this buffer roller frame is made up of the perpendicular frame of a pair of " T " font, and relative fixed is in the both sides of frame; The top, both sides of the perpendicular frame crossbeam of " T " font is connected with drum shaft; Be arranged with buffer roller on the drum shaft, the perpendicular frame column inboard of " T " font is provided with locating slot, and fender pile slides up and down setting in this locating slot; The perpendicular frame column of " T " font is provided with sensor; Described sensor is surveyed the position of fender pile, and sensor is positioned at the outside of the perpendicular frame column of " T " font, and the output of sensor is connected with the input of regulating control cabinet; Described sensor is more than one, is arranged on three positions, upper, middle and lower in the perpendicular frame column of " T " font outside; Said fender pile is attached to the upper surface of running material, is attached to the fender pile upper and lower slip in locating slot on the material, and when fender pile was in buffer roller frame upper position, fender pile stopped the sensor on buffer roller frame top; When fender pile is in buffer roller frame lower position; Fender pile stops the sensor of buffer roller frame bottom, and the sensor output sensing signal that is stopped is given and regulated control cabinet, regulates control cabinet and will export control signal; Through the PLC regulation and control system in the control cabinet; With control and adjusting rolling cut cutter drive motors and the rotating speed that draws in the net to extend drive motors, make it synchronous, the fender pile of this moment is in the centre position.
2. the process equipment of explosion-proof lamp according to claim 1; It is characterized in that the rolling cut rotor wheel support top of described rolling and cutting mechanism is provided with hairbrush, the top of hairbrush is provided with drop-feed oil cup; The oilhole of drop-feed oil cup extends on the hair brush handle; Be provided with oil storage pool in the hair brush handle, the oil storage pool bottom is provided with a plurality of oil dripping holes, and oil dripping hole is connected with bristle.
3. the process equipment of explosion-proof lamp according to claim 2 is characterized in that, is provided with control valve in the described drop-feed oil cup; This control valve comprises the spool that is connected with rotary handle; Rotary handle is located at the top of drop-feed oil cup and stretches out in outside the drop-feed oil cup, and the terminal corresponding setting with the oilhole exit position of spool is through pulling rotary handle; The terminal gap that exports with oilhole of regulating spool changes the oil pump capacity that flows into hair brush handle from drop-feed oil cup.
4. the process equipment of explosion-proof lamp according to claim 1 is characterized in that, the rolling cut cutter top of described rolling and cutting mechanism is provided with dust shield, and this dust shield is connected and chip particles is adsorbed with external dust catcher.
5. the process equipment of explosion-proof lamp according to claim 1 is characterized in that, described cutting receiving mechanism comprises the platform that is fixed on the frame terminal horizontal face; On platform two end supports pneumatic slide cartridge and directive slide track are installed, pneumatic slide cartridge and slide block UNICOM, the slide block bottom is provided with pole; The disc cutting knife is installed on the pole; Pneumatic slide cartridge and high-pressure air source UNICOM are provided with sliding part in the slide block, this sliding part makes slide block move back and forth along directive slide track under the high pressure draught effect; Slide block drives the rolling of disc cutting knife and goes, and cuts off the finished net material.
6. the process equipment of explosion-proof lamp according to claim 5; It is characterized in that; The terminal outer lower portion of described frame is equipped with gripper shoe, is equipped with the rewinding spool on the gripper shoe, and this rewinding spool is connected with winding motor output shaft on the frame through chain; The Web materials that is shaped is wrapped on the rewinding spool, processes the columniform material bodies of multilayer.
7. the process equipment of explosion-proof lamp according to claim 6; It is characterized in that; Described rewinding spool is provided with the air cylinder pusher structure, and this air cylinder pusher structure comprises pneumatic slide cartridge and the directive slide track that is fixed on the platform below, pneumatic slide cartridge and slide block UNICOM; Slide block is connected with push pedal, and push pedal is set on the rewinding spool; Pneumatic slide cartridge and high-pressure air source UNICOM are provided with sliding part in the slide block, this sliding part makes slide block move along directive slide track under the high pressure draught effect, and slide block drives push pedal the columniform material bodies of multilayer is pushed away the rewinding spool.
8. the process equipment of explosion-proof lamp according to claim 6 is characterized in that, described rewinding spool is provided with the air cylinder pusher structure; This air cylinder pusher structure is included in the baffle plate that frame one end is provided with, fixing cylinder on the baffle plate, and the interior flexible push rod of cylinder passes baffle plate; Flexible push rod is connected with annular slab; This annular slab is set on the rewinding spool and not and contacts with spool, also is connected with guide post on the annular slab, and guide post passes baffle plate; Be mounted with on the cylinder high pressure draught into and out of pipe, be connected with source of the gas through high pressure resistant sebific duct; The high pressure draught of cylinder makes flexible push rod stretching motion, drives annular slab and moves on the rewinding spool along guide post, and the columniform explosion-proof lamp body of multilayer is pushed away the rewinding spool.
9. according to the process equipment of claim 5 or 7 or 8 described explosion-proof lamps, it is characterized in that the pressure of described high pressure draught is 7.5KPa.
10. according to the process equipment of claim 5 or 7 or 8 described explosion-proof lamps, it is characterized in that the flow of described high pressure draught is 0.22M
3/ minute.
11. the process equipment of explosion-proof lamp according to claim 1 is characterized in that, described stock roll carriage is fixed on the below in the frame one end outside, so that to the dismounting of stock roll.
12. the control device of a processing apparatus for anti-explosive material comprises rolling cut and draws in the net synchronous control unit that it is characterized in that: described control module is arranged on the frame of processing apparatus for anti-explosive material; At rolling and cutting mechanism with draw in the net between the mechanism, comprise the buffer roller frame that is fixed on the frame, this buffer roller frame is made up of the perpendicular frame of a pair of " T " font; Relative fixed is in the both sides of frame; The top, both sides of the perpendicular frame crossbeam of " T " font is connected with drum shaft, is arranged with buffer roller on the drum shaft, and the perpendicular frame column inboard of " T " font is provided with locating slot; Fender pile slides up and down setting in this locating slot; The perpendicular frame column of " T " font is provided with sensor, and the position of fender pile is surveyed, and the output of sensor is connected with the input of regulating control cabinet; Described sensor is more than one; Be arranged on an above position of the perpendicular frame column of " T " font; This synchronous control unit electrically connects with the adjusting control cabinet and to its input control signal, regulates control cabinet and rolling cut cutter drive motors and draw in the net to extend drive motors electrically connecting and exporting control signal to regulate its rotating speed, makes both run-in synchronism; Said fender pile is attached to the upper surface of running material; The fender pile that is attached on the material can upper and lower slip in locating slot, and when fender pile was in buffer roller frame upper position, fender pile stopped the sensor on buffer roller frame top; When fender pile is in buffer roller frame lower position; Fender pile stops the sensor of buffer roller frame bottom, and the sensor output sensing signal that is stopped is given and regulated control cabinet, regulates control cabinet and will export control signal; Through the PLC regulation and control system in the control cabinet; With control and adjusting rolling cut cutter drive motors and the rotating speed that draws in the net to extend drive motors, make it synchronous, the fender pile of this moment is in the centre position.
13. processing apparatus for anti-explosive material control device according to claim 12 is characterized in that, described sensor is arranged on three positions, upper, middle and lower in the perpendicular frame column of " T " font outside.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2008/000405 WO2009105914A1 (en) | 2008-02-27 | 2008-02-27 | Processing apparatus for anti-explosive material and the control device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101932392A CN101932392A (en) | 2010-12-29 |
| CN101932392B true CN101932392B (en) | 2012-10-03 |
Family
ID=41015496
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008801259622A Expired - Fee Related CN101932392B (en) | 2008-02-27 | 2008-02-27 | Processing apparatus for anti-explosive material and the control device thereof |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2251113B1 (en) |
| CN (1) | CN101932392B (en) |
| HK (1) | HK1142294A1 (en) |
| WO (1) | WO2009105914A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106436259A (en) * | 2016-08-25 | 2017-02-22 | 常州纳捷机电科技有限公司 | Reinforced template cutting machine |
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| CN102248400B (en) * | 2011-03-16 | 2013-04-17 | 王新钢 | Production equipment of metal foil three-dimensional net explosion-proof filler used for separation and explosion-resistance as well as superconductive heat dissipation |
| CN104400108B (en) * | 2014-11-25 | 2017-06-16 | 河南万达铝业有限公司 | Unit is cut in 2150 ultra-wide aluminium sheet strip and foils |
| US11654469B2 (en) | 2017-04-07 | 2023-05-23 | Petros LEKKAKIS | Device for the production of appropriately configured roll assemblies of expanded aluminium mesh adapted to efficiently fill fuel containers |
| CN107175288B (en) * | 2017-05-26 | 2020-02-14 | 河南中联安全科技有限公司 | Aluminum foil coil cutting and net pulling machine and matched aluminum foil coil processing method |
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| CN113180773A (en) * | 2021-05-14 | 2021-07-30 | 四川大学华西第二医院 | Tourniquet and fixed cutting device thereof |
| CN113358350B (en) * | 2021-06-03 | 2023-06-30 | 河北工业大学 | RV reduction gear dust-resistant reliability testing device |
| CN117283316B (en) * | 2023-11-24 | 2024-01-30 | 南京优仁有色金属有限公司 | Full-automatic production device and method for radiating pipes |
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| WO1995005254A1 (en) * | 1993-08-17 | 1995-02-23 | Spaeth Michael | Controller |
| CN2354687Y (en) * | 1997-08-06 | 1999-12-22 | 马国良 | Apparatus for producing special screening materials |
| CN1454728A (en) * | 2002-04-29 | 2003-11-12 | 汕头市华安防爆科技有限公司 | Apparatus of producing isolating or explosion-proof material |
| CN2928364Y (en) * | 2006-07-28 | 2007-08-01 | 马国良 | Producing device for net anti-explosion material |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1497405A (en) * | 1975-10-31 | 1978-01-12 | Bion & Co Ltd R | Expanded perforated metal strip for reinforcing synthetic plastics material and a method for producing same |
-
2008
- 2008-02-27 EP EP08714859A patent/EP2251113B1/en not_active Not-in-force
- 2008-02-27 WO PCT/CN2008/000405 patent/WO2009105914A1/en active Application Filing
- 2008-02-27 CN CN2008801259622A patent/CN101932392B/en not_active Expired - Fee Related
-
2010
- 2010-09-15 HK HK10108769.0A patent/HK1142294A1/en not_active IP Right Cessation
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2134289A1 (en) * | 1971-04-30 | 1972-12-08 | Etudes Et Fab Nautiques Autom | |
| WO1995005254A1 (en) * | 1993-08-17 | 1995-02-23 | Spaeth Michael | Controller |
| CN2354687Y (en) * | 1997-08-06 | 1999-12-22 | 马国良 | Apparatus for producing special screening materials |
| CN1454728A (en) * | 2002-04-29 | 2003-11-12 | 汕头市华安防爆科技有限公司 | Apparatus of producing isolating or explosion-proof material |
| CN2928364Y (en) * | 2006-07-28 | 2007-08-01 | 马国良 | Producing device for net anti-explosion material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106436259A (en) * | 2016-08-25 | 2017-02-22 | 常州纳捷机电科技有限公司 | Reinforced template cutting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2251113A1 (en) | 2010-11-17 |
| HK1142294A1 (en) | 2010-12-03 |
| CN101932392A (en) | 2010-12-29 |
| EP2251113A4 (en) | 2011-06-01 |
| EP2251113B1 (en) | 2012-06-27 |
| WO2009105914A1 (en) | 2009-09-03 |
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