CN221756359U - Perpendicular cutting machine for ALC production line - Google Patents
Perpendicular cutting machine for ALC production line Download PDFInfo
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- CN221756359U CN221756359U CN202323523512.XU CN202323523512U CN221756359U CN 221756359 U CN221756359 U CN 221756359U CN 202323523512 U CN202323523512 U CN 202323523512U CN 221756359 U CN221756359 U CN 221756359U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- 230000010355 oscillation Effects 0.000 claims abstract description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 30
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
A vertical cutting machine for an ALC production line comprises a frame, a lifting device and a cutting device. The frame contains top frame, stand, guiding axle, and hoisting device contains first servo motor, commutator, first transmission shaft, first reduction gear, synchronizing shaft, goes up sprocket, lower sprocket, chain cover, cutting frame, and cutting device mainly includes first cutting assembly, second servo motor, second reduction gear, second transmission shaft, first cam mechanism, second cam mechanism. The first cutting assembly and the second cutting assembly are mutually nested, reciprocating oscillation is realized through the cam mechanism and the guide rail sliding block device, and the ALC blank body is vertically cut. The vertical cutting machine for the ALC production line is further provided with an ALC green body lifting device, the ALC green body is lifted to a cutting position through the lifting device, then a crank connecting rod device is driven through a servo motor, a steel wire is enabled to form a cutting line, and the ALC green body is cut into ALC building blocks in an oscillating mode.
Description
Technical Field
The utility model relates to the field of assembled building equipment, in particular to a vertical cutting machine for an ALC production line.
Background
The ALC plate is a high-performance autoclaved aerated concrete, takes fly ash, cement, lime and the like as main raw materials, and is a porous concrete forming plate formed by high-pressure steam curing. The ALC board has excellent fire resistance and good sound and heat insulation performance, and is an environment-friendly board. ALC board adopts mill's pipelined production mainly, realizes its high-efficient production through standardized technological process. The ALC plate is produced by pouring a blank through a die, and then carrying out a series of operation flows of die opening, overturning, cutting and the like, so that the qualified ALC building block can be produced. The cutting of the ALC building block needs to vertically cut the green body, and due to the fact that the volume of the ALC green body is large and the weight is heavy, manual operation or semi-mechanized operation is difficult to meet the working requirements, and therefore, the problem of engineering which needs to be solved in the industry is solved by designing a special vertical cutting machine for an ALC plate aiming at the full-automatic operation of an ALC plate production line.
Disclosure of Invention
The utility model aims to provide a vertical cutting machine for an ALC production line, which is characterized in that an ALC green body is lifted to a cutting position through a lifting device, then a crank connecting rod device is driven through a servo motor, a steel wire is enabled to form a cutting line, and the ALC green body is cut into ALC building blocks in an oscillating mode.
The utility model achieves the above purpose by the following method:
a vertical cutting machine for an ALC production line comprises a frame, a lifting device and a cutting device.
The frame comprises a top frame, upright posts and guide shafts, wherein the top frame is of a rectangular structure, and the upright posts are fixedly welded around the top frame; the stand is rectangular steel pipe, the bottom is opened there is the notch, and the inboard is provided with the guiding axle.
The lifting device comprises a first servo motor, a commutator, a first transmission shaft, a first speed reducer, a synchronous shaft, an upper chain wheel, a lower chain wheel, a chain cover and a cutting frame. The power output end of the first servo motor is connected with the input end of the commutator, and the commutator is fixedly arranged on the top frame; the output end of the reverser is hinged with one end of a first transmission shaft through a universal joint, the other end of the first transmission shaft is connected with the input end of a first speed reducer through the universal joint, and the first speed reducer is fixedly arranged on the top frame; the output end of the speed reducer is fixedly connected with one end of the synchronous shaft. The two ends of the synchronizing shaft are connected with the top frame through bearing seats, an upper chain wheel is fixedly installed at the two ends of the synchronizing shaft, a lower chain wheel is further arranged at the corresponding position below the upper chain wheel, the lower chain wheel is installed at a notch at the bottom of the upright post through the bearing seats, a chain is arranged between the upper chain wheel and the lower chain wheel, and a chain wheel cover is further arranged outside the chain. The chain is fixedly connected with the cutting frame, and the cutting frame is connected with the guide post through the moving pair.
The commutator is of a single-input double-output structure, and the lifting devices are symmetrically arranged through the commutator, so that the translational lifting of the cutting frame can be realized.
The cutting device mainly comprises a first cutting assembly, a second servo motor, a second speed reducer, a second transmission shaft, a first cam mechanism and a second cam mechanism. The power output end of the second servo motor is fixedly connected with the input end of the second speed reducer, the second speed reducer is fixedly arranged on the cutting frame, the output end of the second speed reducer is connected with one end of the second transmission shaft through a universal joint, the other end of the second transmission shaft is fixedly connected with the first cam mechanism and the cam of the second cam mechanism, the crank of the first cam mechanism is fixedly connected with the first cutting assembly, and the crank of the second cam mechanism is fixedly connected with the second cutting assembly. The second speed reducer is of a single-input double-output structure, and the cutting device is arranged in a symmetrical mode through the second speed reducer, so that synchronous movement of two sides of the cutting device can be achieved.
The first cutting assembly mainly comprises an oscillating frame, a wire hanging plate, an air cylinder, a fixing bolt and a guide rail sliding block device. The oscillating frame is connected with the bottom of the cutting frame through a guide rail sliding block mechanism. The side face of the first longitudinal beam of the oscillating frame is fixedly connected with the cylinder body of the cylinder through a bracket, and a wire hanging plate is fixedly arranged at the bottom of the oscillating frame; and a fixing bolt is arranged at the bottom of the second longitudinal beam of the oscillating frame. The cylinder and the fixing bolt array are distributed, a piston rod head of the cylinder is fixedly connected with one end of a steel wire, the steel wire bypasses the wire hanging plate, and the other end of the steel wire is connected with the fixing bolt.
The second cutting assembly is identical to the first cutting assembly in structure, the first cutting assembly and the second cutting assembly are mutually nested, reciprocating oscillation is achieved through the cam mechanism and the guide rail sliding block device, and the ALC blank is vertically cut.
The vertical cutting machine for the ALC production line is further provided with an ALC green body lifting device, and the lifting device can lift the side plates and the ALC green body transported by the conveying device to an ALC green body cutting position for the cutting device to cut the ALC green body.
Compared with the prior art, the vertical cutting machine for the ALC production line has the following beneficial effects:
1. According to the vertical cutting machine for the ALC production line, the chain type lifting mechanism is adopted, and through reasonable arrangement of the synchronous shaft, the chain wheel and the chain, the equipment structure is simplified, the cost is reduced, and the lifting stability of the cutting device is effectively improved.
2. According to the vertical cutting machine for the ALC production line, the nested cutting frame is arranged, reciprocating oscillation is realized through the cam mechanism and the guide rail sliding block device, so that the production cost is low, the working performance of the cutting machine is improved, and the reliability of a system is ensured.
Drawings
FIG. 1 is a schematic diagram of a vertical cutter for ALC production line according to the present utility model.
FIG. 2 is a schematic diagram of a vertical cutter for ALC production line according to the second embodiment of the present utility model.
Fig. 3 is a schematic diagram of a cutting device of a vertical cutting machine for an ALC production line according to the present utility model.
FIG. 4 is a schematic view of an ALC block of a vertical cutter for an ALC production line according to the present utility model.
Description of the embodiments
The technical scheme of the utility model is further described below by means of figures 1 to 4 and examples.
Referring to fig. 1, the vertical cutting machine for the ALC production line comprises a frame 1, a lifting device 2 and a cutting device 3.
Referring to fig. 1, the frame 1 includes a top frame 5, an upright post 6, and a guide shaft 7, wherein the top frame 5 has a rectangular structure, and the upright post 6 is fixedly welded around the top frame 5; the upright post 6 is a rectangular steel pipe, a notch is formed in the bottom of the upright post, and a guide shaft 7 is arranged on the inner side of the upright post.
Referring to fig. 1 and 2, the lifting device 2 includes a first servo motor 8, a commutator 9, a first transmission shaft 10, a first speed reducer 11, a synchronizing shaft 12, an upper sprocket 13, a lower sprocket 14, a chain 15, a chain cover 16, and a cutting frame 17. The power output end of the first servo motor 8 is connected with the input end of the commutator 9, and the commutator 9 is fixedly arranged on the top frame 5; the output end of the reverser 9 is hinged with one end of a first transmission shaft 10 through a first universal joint 18, the other end of the first transmission shaft 10 is connected with the input end of a first speed reducer 11 through a second universal joint 19, and the first speed reducer 11 is fixedly arranged on the top frame 5; the output end of the first speed reducer 11 is fixedly connected with one end of the synchronizing shaft 12. The two ends of the synchronizing shaft 12 are connected with the top frame 5 through bearing blocks, an upper chain wheel 13 is fixedly arranged at the two ends of the synchronizing shaft 12, a lower chain wheel 14 is arranged at a corresponding position below the upper chain wheel 13, the lower chain wheel 14 is arranged at a notch at the bottom of the upright post 6 through the bearing blocks, a chain 15 is arranged between the upper chain wheel 13 and the lower chain wheel 14, and a chain wheel cover 16 is further arranged outside the chain 15. The chain 15 is fixedly connected with the cutting frame 17, and the cutting frame 17 is connected with the guide shaft 7 through the moving pair 34.
Referring to fig. 1 and fig. 2, the commutator 9 has a single-input and double-output structure, and the lifting device 2 is symmetrically arranged through the commutator 9, so that the translational lifting of the cutting frame 17 can be realized.
Referring to fig. 1 and 3, the cutting device 3 mainly includes a first cutting assembly 20, a second cutting assembly 21, a second servo motor 22, a second speed reducer 23, a second transmission shaft 24, a first cam mechanism 25, and a second cam mechanism 26. The power output end of the second servo motor 22 is fixedly connected with the input end of the second speed reducer 23, the second speed reducer 23 is fixedly installed on the cutting frame 17, the output end of the second speed reducer 23 is connected with one end of the second transmission shaft 24 through the third universal joint 27, the other end of the second transmission shaft 24 is fixedly connected with the cams of the first cam mechanism 25 and the second cam mechanism 26, the crank of the first cam mechanism 25 is fixedly connected with the first cutting assembly 20, and the crank of the second cam mechanism 26 is fixedly connected with the second cutting assembly 21. The second speed reducer 23 is of a single-input double-output structure, and the cutting device 3 is symmetrically arranged through the second speed reducer 23, so that synchronous movement of two sides of the cutting device 3 can be realized.
Referring to fig. 3, the first cutting assembly 20 mainly includes an oscillating frame 28, a filament hanging plate 29, a cylinder 30, a fixing bolt 31, and a rail slider device 32. The oscillating frame 28 is connected with the bottom of the cutting frame 17 through a guide rail sliding block device 32. The side surface of the first longitudinal beam 35 of the oscillating frame 28 is fixedly connected with the cylinder body of the air cylinder 30 through a bracket, and the bottom of the oscillating frame is fixedly provided with a wire hanging plate 29; the bottom of the second longitudinal beam 36 of the oscillating frame 28 is provided with a fixing bolt 31. The air cylinders 30 are distributed with the fixing bolts 31 in an array mode, the piston rod heads of the air cylinders 30 are fixedly connected with one ends of steel wires, the steel wires bypass the wire hanging plate 29, and the other ends of the steel wires are connected with the fixing bolts 31.
Referring to fig. 3 and 4, the second cutting assembly 21 has the same structure as the first cutting assembly 20, the first cutting assembly 20 and the second cutting assembly 21 are nested with each other, and the reciprocating oscillation is realized by the cam mechanism and the guide rail sliding block device 32, so as to vertically cut the ALC blank 33.
Referring to fig. 4, the vertical cutting machine for the ALC production line is further provided with an ALC green body 33 lifting device, and the lifting device can lift the side plate and the ALC green body 33 transported by the conveying device to the cutting position of the ALC green body 33, so that the ALC green body 33 is cut by the cutting device 3.
Other than the technical features described in the specification, all are known to those skilled in the art.
Claims (4)
1. The utility model provides a perpendicular cutting machine for ALC production line, contains frame, hoisting device, cutting device, its characterized in that:
The frame comprises a top frame, upright posts and guide shafts, wherein the top frame is of a rectangular structure, and the upright posts are fixedly welded around the top frame; the upright post is a rectangular steel pipe, the bottom of the upright post is provided with a notch, the inner side is provided with a guide shaft;
The lifting device comprises a first servo motor, a commutator, a first transmission shaft, a first speed reducer, a synchronous shaft, an upper chain wheel, a lower chain wheel, a chain cover and a cutting frame; the power output end of the first servo motor is connected with the input end of the commutator, and the commutator is fixedly arranged on the top frame; the output end of the reverser is hinged with one end of a first transmission shaft through a universal joint, the other end of the first transmission shaft is connected with the input end of a first speed reducer through the universal joint, and the first speed reducer is fixedly arranged on the top frame; the output end of the speed reducer is fixedly connected with one end of the synchronous shaft; the two ends of the synchronous shaft are connected with the top frame through bearing blocks, an upper chain wheel is fixedly arranged at the two ends of the synchronous shaft, a lower chain wheel is arranged at a corresponding position below the upper chain wheel, the lower chain wheel is arranged at a notch at the bottom of the upright post through the bearing blocks, a chain is arranged between the upper chain wheel and the lower chain wheel, and a chain wheel cover is arranged outside the chain; the chain is fixedly connected with the cutting frame, the cutting frame is connected with the guide post through the moving pair, the commutator is of a single-input double-output structure, and the lifting devices are symmetrically arranged through the commutator.
2. The vertical cutting machine for ALC production line according to claim 1, wherein:
The cutting device mainly comprises a first cutting assembly, a second servo motor, a second speed reducer, a second transmission shaft, a first cam mechanism and a second cam mechanism; the power output end of the second servo motor is fixedly connected with the input end of a second speed reducer, the second speed reducer is fixedly arranged on the cutting frame, the output end of the second speed reducer is connected with one end of a second transmission shaft through a universal joint, the other end of the second transmission shaft is fixedly connected with a first cam mechanism and a cam of the second cam mechanism, a crank of the first cam mechanism is fixedly connected with a first cutting assembly, and a crank of the second cam mechanism is fixedly connected with a second cutting assembly; the second speed reducer is of a single-input double-output structure, and the cutting device is arranged in a symmetrical mode through the second speed reducer.
3. The vertical cutting machine for ALC production line according to claim 2, wherein: the first cutting assembly mainly comprises an oscillating frame, a wire hanging plate, an air cylinder, a fixing bolt and a guide rail sliding block device; the oscillating frame is connected with the bottom of the cutting frame through a guide rail sliding block mechanism; the side face of the first longitudinal beam of the oscillating frame is fixedly connected with the cylinder body of the cylinder through a bracket, and a wire hanging plate is fixedly arranged at the bottom of the oscillating frame; the bottom of the second longitudinal beam of the oscillating frame is provided with a fixing bolt; the cylinder and the fixing bolt array are distributed, a piston rod head of the cylinder is fixedly connected with one end of a steel wire, the steel wire bypasses the wire hanging plate, and the other end of the steel wire is connected with the fixing bolt.
4. The vertical cutting machine for ALC production line according to claim 2, wherein: the second cutting assembly has the same structure as the first cutting assembly, the first cutting assembly and the second cutting assembly are mutually nested, and reciprocating oscillation is realized through a cam mechanism and a guide rail sliding block device;
The vertical cutting machine for the ALC production line is further provided with an ALC green body lifting device, and the lifting device can lift the side plates and the ALC green body transported by the conveying device to an ALC green body cutting position for the cutting device to cut the ALC green body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323523512.XU CN221756359U (en) | 2023-12-23 | 2023-12-23 | Perpendicular cutting machine for ALC production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323523512.XU CN221756359U (en) | 2023-12-23 | 2023-12-23 | Perpendicular cutting machine for ALC production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221756359U true CN221756359U (en) | 2024-09-24 |
Family
ID=92796269
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323523512.XU Active CN221756359U (en) | 2023-12-23 | 2023-12-23 | Perpendicular cutting machine for ALC production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221756359U (en) |
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2023
- 2023-12-23 CN CN202323523512.XU patent/CN221756359U/en active Active
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