CN109129830B - Aerated concrete production is with portable cantilever bubble carding machine - Google Patents
Aerated concrete production is with portable cantilever bubble carding machine Download PDFInfo
- Publication number
- CN109129830B CN109129830B CN201811292369.9A CN201811292369A CN109129830B CN 109129830 B CN109129830 B CN 109129830B CN 201811292369 A CN201811292369 A CN 201811292369A CN 109129830 B CN109129830 B CN 109129830B
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- CN
- China
- Prior art keywords
- fixedly connected
- linear guide
- chain
- rack
- speed reducer
- Prior art date
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- 238000009960 carding Methods 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 29
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 239000003351 stiffener Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000007582 slurry-cast process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
- B28B1/0935—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material using only elements wholly or partly immersed in the material, e.g. cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Preliminary Treatment Of Fibers (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a movable cantilever bubble carding machine for aerated concrete production, which comprises a first speed reducer and a movable rack, wherein the bottom of the first speed reducer is fixedly connected with the movable rack through a bolt, an output shaft of the first speed reducer is fixedly connected with a first gear through a key, a second rack is meshed with the surface of the first gear, and a machine seat is welded on one side of the second rack. According to the invention, through the matched use of the first speed reducer, the first gear, the lifting power shaft, the chain wheel, the lifting plate, the vibrator, the second speed reducer, the second gear, the first rack, the first linear guide rail, the second rack, the third linear guide rail and the chain, the carding machine has the advantages of small occupied space and stable and efficient technology, the machine base of the carding machine is fixed on the pouring ferry vehicle, the carding action can be completed in the ferry process, the adopted lifting is a double-speed transmission mechanism, and the lifting can be completed by utilizing a small space.
Description
Technical Field
The invention relates to the technical field of autoclaved concrete forming production equipment, in particular to a movable cantilever bubble carding machine.
Background
At present, in the field of aerated concrete, the foaming process is started after slurry casting, in order to make the air holes of the formed green bricks uniform and consistent, a vibrator is used for carding, large air bubbles are changed into small and uniform air bubbles, after a mold box is in place, the vibrator falls into the slurry, is carded from one end of the mold box to the other end and then rises, but in the existing equipment, an air bubble carding machine is divided into a movable carding machine and a fixed carding machine, and the lifting of the vibrator needs a certain lifting space.
However, the space occupied by the existing carding machine is large, the installation mode of the movable carding machine is complex, and the fixed carding machine has high requirements on the stop and the movement of the die box, so that the carding machine in any type is limited in use.
Disclosure of Invention
The invention aims to provide a movable cantilever bubble carding machine for aerated concrete production, which has the advantages of small occupied space, stable and efficient technology and solves the problems of large occupied space, stable and efficient technology and low efficiency of the existing equipment.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an aerated concrete production is with portable cantilever bubble carding machine, includes first speed reducer and removes the frame, the bottom of first speed reducer is through bolt and remove frame fixed connection, the output shaft of first speed reducer is through the first gear of key fixedly connected with, the surface engagement of first gear has the second rack, one side welding of second rack has the frame, one side of frame is through bolt fixedly connected with second linear guide, second linear guide's surface swing joint has the second location slider, the surface of second location slider passes through bolt and removes the frame.
The surface of the movable rack is fixedly connected with a bearing seat through bolts, the number of the bearing seats is two, the inner cavity of the bearing seat is movably connected with a lifting power shaft through a bearing, two ends of the lifting power shaft are fixedly connected with second gears, the top of the movable rack is fixedly connected with a second speed reducer through bolts, an output shaft of the second speed reducer is fixedly connected with a connecting gear through a key, the surface of the connecting gear is meshed with a second gear, the surface of the second gear is meshed with a first rack, the surface of the first rack is fixedly connected with a lifting plate through bolts, a third linear guide rail is mounted on the left side of the lifting plate, a first linear guide rail is mounted on the right side of the lifting plate, a first slider is movably connected with the surface of the third linear guide rail through bolts and is fixedly connected with the movable rack, the surface of the first linear guide rail is movably connected with a first positioning slider, the surface of the first positioning slider is provided with a vibrator seat through a vibrator, the top and the bottom of the lifting plate are fixedly connected with a sprocket through bolts, the inner cavity of the second gear is meshed with a first rack, the surface of the third linear guide rail is fixedly connected with a third linear guide rail through a vibrator, the bottom of the vibrator is fixedly connected with a chain through a chain, and the chain is fixedly connected with a chain through a fixed seat, and the vibrator is fixedly connected with one side of the chain through a fixed seat.
Preferably, the bottom of the base is fixedly connected with the pouring ferry vehicle, and the movable frame is positioned at the top of the pouring ferry vehicle.
Preferably, a reinforcing rod is fixedly connected to one side of the mobile frame, and the reinforcing rod is made of steel.
Preferably, the surface of the chain is provided with a link hole, and the link hole is matched with the bolt.
Preferably, the second linear guide rail is matched with the second positioning sliding block, and the second linear guide rail is matched with the second rack.
Preferably, the sprocket is used in cooperation with a chain, and the vibrator seat is used in cooperation with a vibrator.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the movable cantilever bubble carding machine, through the cooperation of the first speed reducer, the first gear, the lifting power shaft, the chain wheel, the lifting plate, the vibrator, the second speed reducer, the second gear, the first rack, the first linear guide rail, the second rack, the third linear guide rail and the chain, the problems of large occupied space, stable and efficient technology and low efficiency of the existing equipment are solved.
2. According to the invention, through the arrangement of the reinforcing rods, the stability of the structure of the movable rack can be improved, the normal use of the movable rack is facilitated, the service life of the movable rack is prolonged, through the matched use of the chain wheels and the chains, the chains bypassing the two chain wheels move at twice the speed, the chains drive the first positioning sliding block, and the first positioning sliding block drives the vibrator, namely, the vibrator is lifted at twice the speed of the lifting plate, so that the lifting efficiency is improved, and meanwhile, the space is saved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a top view of a partial structure of the present invention;
fig. 3 is a lifting schematic diagram of the present invention.
In the figure: 1. a first speed reducer; 2. a first gear; 3. a moving frame; 4. a bearing seat; 5. a lifting power shaft; 6. a sprocket; 7. a bearing; 8. a lifting plate; 9. a vibrator seat; 10. a vibrator; 11. a second speed reducer; 12. a second gear; 13. a first rack; 14. a first linear guide rail; 15. a second linear guide rail; 16. a second rack; 17. a base; 18. a third linear guide rail; 19. a chain; 20. a first positioning slider; 21. a second positioning slide block; .
Description of the embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides an aerated concrete production is with portable cantilever bubble carding machine, including first speed reducer 1 and removal frame 3, the bottom of first speed reducer 1 is through bolt and removal frame 3 fixed connection, the output shaft of first speed reducer 1 is through key fixedly connected with first gear 2, the surface engagement of first gear 2 has second rack 16, the welding of one side of second rack 16 has frame 17, one side of frame 17 is through bolt fixedly connected with second linear guide 15, the surface swing joint of second linear guide 15 has second location slider 21, the surface of second location slider 21 is through bolt and removal frame 3.
The surface of the movable frame 3 is fixedly connected with bearing seats 4 through bolts, the number of the bearing seats 4 is two, the inner cavity of the bearing seats 4 is movably connected with lifting power shafts 5 through bearings, two ends of each lifting power shaft 5 are fixedly connected with second gears 12, the top of the movable frame 3 is fixedly connected with a second speed reducer 11 through bolts, an output shaft of the second speed reducer 11 is fixedly connected with connecting gears through keys, the surfaces of the connecting gears are meshed with second gears 12, the surfaces of the second gears 12 are meshed with first racks 13, the surfaces of the first racks 13 are fixedly connected with lifting plates 8 through bolts, third linear guide 18 is installed on the left side of the lifting plates 8, first linear guide 14 is installed on the right side of the lifting plates 8, first sliding blocks are movably connected with surfaces of the third linear guide 18, the surfaces of the first sliding blocks are fixedly connected with first positioning sliding blocks 20 through bolts and the movable frames 3, the surfaces of the first positioning sliding blocks 20 are fixedly connected with vibrator seats 9 through bolts, the tops and bottoms of the lifting plates 8 are fixedly connected with second gears 6, the inner cavity 7 of the chain wheels 6 are fixedly connected with first racks 13 through bolts, the bottoms of the movable frames 3 are fixedly connected with the first linear guide blocks 19 through the first sliding blocks 19, and the first side of the first linear guide blocks 19 are fixedly connected with the chains 19 through the vibration holders, and the first positioning blocks 19 are fixedly connected with the chains 19 through the chains 19.
In the invention, the following components are added: the bottom of the base 17 is fixedly connected with the pouring ferry vehicle, and the movable frame 3 is positioned at the top of the pouring ferry vehicle.
In the invention, the following components are added: one side fixedly connected with stiffener of removal frame 3, the material of stiffener is steel, through the setting of stiffener, can increase the stability of removing frame 3 structure, is favorable to removing frame 3's normal use, has delayed the life of removing frame 3.
In the invention, the following components are added: the surface of the chain 19 is provided with a chain link hole which is matched with the bolt.
In the invention, the following components are added: the second linear guide rail 15 is matched with the second positioning sliding block 21, and the second linear guide rail 15 is matched with the second rack 16.
In the invention, the following components are added: the sprocket 6 and the chain 19 cooperate with each other, the vibrator seat 9 and the vibrator 10 cooperate with each other, and the chain 19 bypassing the two sprockets 6 moves at twice the speed through the cooperation of the sprocket 6 and the chain 19, the chain 19 drives the first positioning slider 20, and the first positioning slider 20 drives the vibrator 10, i.e. the vibrator 10 is lifted at twice the speed of the lifting plate 8, thereby improving the lifting efficiency and saving the space.
Working principle: when the invention is used, the second linear guide rail 15 is matched with the first gear 2 and the second rack 16 to move, the movable frame 3 is arranged on the second positioning slide block 21 of the second linear guide rail 15, the reducer 1 with the gear is arranged on the movable frame 3, the second positioning slide block 21 can horizontally slide relative to the second linear guide rail 15, the second linear guide rail 15 and the second rack 16 are fixed on the machine base 17, the reducer 1 can drive the movable frame 3 to move, the machine base 17 is fixed on the pouring ferry vehicle, so that the movable frame 3 can generate translational motion relative to the ferry vehicle, after pouring is finished, carding can be completed in the ferry process, the first linear guide rail 14, the third linear guide rail 18, the second gear 12, the first rack 13 and the chain 6 are matched for use in a transmission mode, which belongs to double-speed transmission, not only improves the lifting efficiency, but also saves the space, two groups of linear guide rails are arranged during lifting, wherein the second slide blocks of the first linear guide rail 14 are fixed on the movable frame 3, the guide rails of the two groups of linear guide rails are arranged on the lifting plate 8, the lifting plate 8 is simultaneously provided with the first racks 13, the two ends of the lifting plate 8 are provided with chain wheels 6, the chain 19 bypasses the two ends of the chain wheels 6 to be fixed on the movable frame 3, the first positioning slide blocks 20 are fixed with the chain 19 together, the vibrator 10 is arranged on the first positioning slide blocks 20 fixed with the chain 19, when the chain wheels 6 on the second speed reducer 11 drive the first racks 13 to move, the lifting plate 8 is lifted along with the lifting plate, the chain 19 bypassing the two chain wheels 6 moves at twice the speed, the first positioning slide blocks 20 drive the vibrator 10 to lift at twice the speed of the lifting plate, so that the lifting efficiency is improved, thereby achieving the advantages of small occupied space, stable technology and high efficiency.
To sum up: this portable cantilever bubble carding machine, through first speed reducer 1, first gear 2, lift power shaft 5, sprocket 6, lifter plate 8, electromagnetic shaker 10, second speed reducer 11, second gear 12, first rack 13, first linear guide 14, second linear guide 15, second rack 16, third linear guide 18 and the cooperation of chain 19 use, solved that current equipment occupation space is big, stable high efficiency and the inefficiency problem of technique.
The electrical components are all connected with an external main controller and 220V mains supply, and the main controller can be conventional known equipment for controlling a computer and the like.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an aerated concrete production is with portable cantilever bubble carding machine, includes first speed reducer (1) and mobile frame (3), its characterized in that: the bottom of the first speed reducer (1) is fixedly connected with the movable frame (3) through a bolt, an output shaft of the first speed reducer (1) is fixedly connected with a first gear (2) through a key, a second rack (16) is meshed with the surface of the first gear (2), a base (17) is welded on one side of the second rack (16), a second linear guide (15) is fixedly connected on one side of the base (17) through a bolt, a second positioning slide block (21) is movably connected on the surface of the second linear guide (15), and the surface of the second positioning slide block (21) is connected with the movable frame (3) through a bolt;
the surface of the movable frame (3) is fixedly connected with bearing seats (4) through bolts, the number of the bearing seats (4) is two, the inner cavity of the bearing seats (4) is movably connected with lifting power shafts (5) through bearings, two ends of each lifting power shaft (5) are fixedly connected with second gears (12), the top of the movable frame (3) is fixedly connected with second speed reducers (11) through bolts, the output shafts of the second speed reducers (11) are fixedly connected with connecting gears through keys, the surfaces of the connecting gears are meshed with second gears (12), the surfaces of the second gears (12) are meshed with first racks (13), the surfaces of the first racks (13) are fixedly connected with lifting plates (8) through bolts, the left sides of the lifting plates (8) are provided with third linear guide rails (18), the right sides of the lifting plates (8) are provided with first linear guide rails (14), the surfaces of the third linear guide rails (18) are movably connected with first slide blocks, the surfaces of the first slide blocks are fixedly connected with the movable frame (3) through bolts, the surfaces of the first slide blocks are fixedly connected with the movable frame (20), the surfaces of the first linear guide rails (14) are fixedly connected with the first linear guide rails (20), the inner cavity of sprocket (6) is installed bearing (7), the bottom fixedly connected with chain fixing base of mobile frame (3), chain fixing base fixedly connected with chain (19), sprocket (6) on one side of lifter plate (8) are walked around on the surface of chain (19), the surface of chain (19) is through bolt and first location slider (20) fixed connection, one side and vibrator seat (9) fixed connection of first location slider (20), the bottom of vibrator seat (9) is through bolt fixedly connected with vibrator (10).
2. A mobile cantilever air bubble card for aerated concrete production according to claim 1, wherein: the bottom of the base (17) is fixedly connected with the pouring ferry vehicle, and the movable frame (3) is positioned at the top of the pouring ferry vehicle.
3. A mobile cantilever air bubble card for aerated concrete production according to claim 1, wherein: one side of the movable frame (3) is fixedly connected with a reinforcing rod, and the reinforcing rod is made of steel.
4. A mobile cantilever air bubble card for aerated concrete production according to claim 1, wherein: the surface of the chain (19) is provided with a link hole which is matched with the bolt.
5. A mobile cantilever air bubble card for aerated concrete production according to claim 1, wherein: the second linear guide rail (15) is matched with the second positioning sliding block (21), and the second linear guide rail (15) is matched with the second rack (16).
6. A mobile cantilever air bubble card for aerated concrete production according to claim 1, wherein: the chain wheel (6) is matched with a chain (19), and the vibrator seat (9) is matched with the chain
The vibrator (10) is matched with the utility model.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811292369.9A CN109129830B (en) | 2018-11-01 | 2018-11-01 | Aerated concrete production is with portable cantilever bubble carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811292369.9A CN109129830B (en) | 2018-11-01 | 2018-11-01 | Aerated concrete production is with portable cantilever bubble carding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109129830A CN109129830A (en) | 2019-01-04 |
| CN109129830B true CN109129830B (en) | 2023-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811292369.9A Active CN109129830B (en) | 2018-11-01 | 2018-11-01 | Aerated concrete production is with portable cantilever bubble carding machine |
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| CN (1) | CN109129830B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110142846A (en) * | 2019-06-12 | 2019-08-20 | 林婷瑜 | A kind of processing of build concrete is vibrated equipment |
| CN110614698B (en) * | 2019-11-12 | 2021-04-06 | 郑州工大高新材料科技有限公司 | Full-automatic production line and process of inorganic plasticized microporous insulation board |
| CN111958756A (en) * | 2020-06-18 | 2020-11-20 | 浙江攀盛冶金材料有限公司 | Pouring equipment for unshaped refractory material |
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|---|---|---|---|---|
| CN203245998U (en) * | 2013-05-21 | 2013-10-23 | 江苏双云建材机械科技有限公司 | Movable type aerated concrete slurry bubble collating device |
| CN204398125U (en) * | 2014-12-31 | 2015-06-17 | 福建省万旗非金属材料有限公司 | Air entrained concrete slurry bubble collating unit |
| CN205185029U (en) * | 2015-11-17 | 2016-04-27 | 江苏天元工程机械有限公司 | Suspension type bubble collator |
| CN106363807A (en) * | 2016-11-29 | 2017-02-01 | 山东阳光众泰机械工程有限公司 | Slurry finishing machine |
| CN210361795U (en) * | 2018-11-01 | 2020-04-21 | 东岳机械股份有限公司 | Movable cantilever bubble carding machine |
-
2018
- 2018-11-01 CN CN201811292369.9A patent/CN109129830B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203245998U (en) * | 2013-05-21 | 2013-10-23 | 江苏双云建材机械科技有限公司 | Movable type aerated concrete slurry bubble collating device |
| CN204398125U (en) * | 2014-12-31 | 2015-06-17 | 福建省万旗非金属材料有限公司 | Air entrained concrete slurry bubble collating unit |
| CN205185029U (en) * | 2015-11-17 | 2016-04-27 | 江苏天元工程机械有限公司 | Suspension type bubble collator |
| CN106363807A (en) * | 2016-11-29 | 2017-02-01 | 山东阳光众泰机械工程有限公司 | Slurry finishing machine |
| CN210361795U (en) * | 2018-11-01 | 2020-04-21 | 东岳机械股份有限公司 | Movable cantilever bubble carding machine |
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| Publication number | Publication date |
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| CN109129830A (en) | 2019-01-04 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A mobile cantilever bubble combing machine for aerated concrete production Effective date of registration: 20231227 Granted publication date: 20231003 Pledgee: Hengfeng Bank Co.,Ltd. Linyi Branch Pledgor: DONGYUE MACHINERY Co.,Ltd. Registration number: Y2023980074903 |
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