CN204844405U - Fixed mould platform is used in synchronous vibration device and production of PC component - Google Patents
Fixed mould platform is used in synchronous vibration device and production of PC component Download PDFInfo
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- CN204844405U CN204844405U CN201520524166.3U CN201520524166U CN204844405U CN 204844405 U CN204844405 U CN 204844405U CN 201520524166 U CN201520524166 U CN 201520524166U CN 204844405 U CN204844405 U CN 204844405U
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Abstract
The utility model provides a synchronous vibration device, sets up in the top of PC member production with the fixed mould platform, including truss and bobbing machine structure, the truss include with PC component production with the parallel trapped orbit of fixed mould platform extending direction put up and install in movable mounting seat on the trapped orbit frame, the movable mounting seat retrain in the trapped orbit frame is gone up and is realized the walking, the vibration fixed mounting of mechanism in on the movable mounting seat, the vibration mechanism include vibrating motor and with the vibrating head that vibrating motor power is connected. The utility model discloses it is rational in infrastructure, cost greatly reduced, realize synchronous vibration, improved work efficiency, improved the quality of PC member in addition.
Description
Technical field
The utility model relates to PC component production equipment technical field, is specially a kind of synchronous vibration device and the fixing die station of PC component production.
Background technology
PC component, English PrecastConcrete is the abbreviation of precast concrete, refers in the factory by the concrete product of standardization, mechanized manner processing.The traditional cast-in-place concrete corresponded needs building-site molding, cast-in-site and on-the-spot maintenance.Precast concrete is widely used in the fields such as building, traffic, water conservancy, plays the part of important role in national economy.
Compared with cast-in-place concrete, the precast concrete of factorial praluction has many advantages: safety: for builder, and in factory, metastable working environment is higher than complicated site operation safety coefficient; Quality: the quality of building element and technique can be controlled better by mechanization production; Speed: the standardization of preform sizes and characteristic significantly can accelerate installation rate and architectural engineering progress; Cost: compared with conventional on-site molding, the mould in factory can repetitive cycling use, and integrated cost is lower; Mechanization production is less to artificial demand, and along with the continuous rising of cost of labor, the prefabricated component cost advantage of large-scale production can be further obvious; Environment: adopt the construction site field operation amount of prefabricated component obviously to reduce, dust pollution, noise pollution significantly reduce.
At present, the Normal practice of factorial praluction PC component uses hanging device workpiece, mould and unclassified stores to be transferred on another operation or station from an operation or station, then have technical staff or equipment in the operation of corresponding operation or the enterprising line correlation of station.In the lifting transfer process of workpiece, mould and unclassified stores, operating difficulties, workload are large; And, often need huge hanging device, apparatus expensive, and take great place resource, the manpower and materials of at substantial.
Also occurred that some are in order to produce the die station of PC component now, such as application number is the Chinese patent of 201410380139.3, discloses a kind of semi-automatic fixing die station PC component production system, comprises die station, and places operation position and the maintenance station of die station.PC component production system also comprise the first guide rail, along the first guide rail arrange movably in order to realize at least one the moving trolley that die station moves back and forth between operation position and maintenance station.Each moving trolley comprises the jacking carrying mechanism for carrying die station.Implement technical scheme of the present invention, use the dolly with jacking carrying mechanism to drive die station to move back and forth between each station, avoid lifting operation frequently, greatly reduce the labour intensity of operating personnel.And, effectively can reduce the quantity of hanging device, take up room.
But the die station of this structure also exists defect clearly: 1, need the parts of configuration too many, such as, Horizontal shifting platform, lifting body etc., this can cause complex procedures, and production efficiency is lower; 2, the later stage needs PC component to transfer to maintenance in curing kilns, and curing time is long, and efficiency is low; 3, when vibrating, need to use vibrating motor that whole die station is vibrated, and due to die station deadweight comparatively greatly, therefore, this traditional mode of vibration energy consumption is very large.
Utility model content
The technical problem that the utility model solves is to provide a kind of synchronous vibration device and PC component to produce by fixing die station, thus solves the problem in above-mentioned background technology.
The technical problem that the utility model solves realizes by the following technical solutions:
A kind of synchronous vibration device, be arranged at PC component and produce the top using fixing die station, comprise truss and vibrating mechanism, described truss comprises to be produced with the active mount fixing the parallel trapped orbit frame of die station bearing of trend and be installed on described trapped orbit frame with described PC component, and described active mount is constrained on described trapped orbit frame and realizes walking; Described vibrating mechanism is fixedly installed on described active mount, described vibrating mechanism involving vibrations motor and the vibration head be connected with described vibrating motor power.
As the preferred technical scheme of one, described trapped orbit frame has two, is symmetricly set in above the both sides of described PC component production by fixing die station.
As one preferred technical scheme further, described active mount comprises the transverse strands be across on described trapped orbit frame, and described transverse strands is provided with roller, and described roller rolls and is installed on described trapped orbit frame.
As the preferred technical scheme of one, described roller power is connected with drive motors, and described drive motors is installed in described transverse strands.
As the preferred technical scheme of one, described vibrating mechanism has arrangement for adjusting height, and described arrangement for adjusting height comprises hydraulic cylinder.Utilize described hydraulic cylinder that vibrating mechanism is installed on active mount, realize the lifting of described vibrating mechanism, Height Adjustment.
As the preferred technical scheme of one, described vibration head comprises vibrator.Use vibrator to make firm by ramming, concrete compaction can be made to combine, eliminate the phenomenons such as concrete voids and pits, to improve its intensity, ensure the quality of concrete component.
PC component of the present utility model is produced by fixing die station, refers to that the PC component with described synchronous vibration device is produced by fixing die station.
Owing to have employed above technical scheme, the utility model has following beneficial effect:
The utility model is rational in infrastructure, and traditional PC component production die station is improved to fixed die station, and eliminate the vibrating motor of bottom, erect the devices such as machine, cost reduces greatly;
Meanwhile, the synchronous vibration device that the utility model provides, can vibrate mould at once after completing by cloth in mould, without the need to waiting for that all mould clothes vibrate after completing again, improve operating efficiency, and also improving the quality of PC component.
Accompanying drawing explanation
Fig. 1 is the utility model synchronous vibration apparatus structure schematic diagram;
Fig. 2 is the structural representation that PC component produces by fixing die station.
Detailed description of the invention
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with specific embodiment, setting forth the utility model further.
See Fig. 1, a kind of synchronous vibration device, be arranged at PC component and produce the top using fixing die station 3, comprise truss 1 and vibrating mechanism 2, described truss 1 comprises to be produced with the active mount 12 fixing the parallel trapped orbit frame 11 of die station bearing of trend and be installed on described trapped orbit frame 11 with described PC component, and described active mount 12 is constrained on described trapped orbit frame 11 and realizes walking; Described vibrating mechanism 2 is fixedly installed on described active mount 12, described vibrating mechanism 2 involving vibrations motor 21 and the vibration head 22 be connected with described vibrating motor 21 power.
For truss 1, inventor provide a kind of fairly simple stable structure: described trapped orbit frame 11 has two, be symmetricly set in above the both sides of described PC component production by fixing die station 3.Further, described active mount 12 comprises the transverse strands 121 be across on described trapped orbit frame 11, and described transverse strands is provided with roller 122, and described roller 122 rolls and is installed on described trapped orbit frame 11.
In the utility model, described roller 122 power is connected with drive motors 123, and described drive motors 123 is installed in described transverse strands 121.
In the present embodiment, described vibrating mechanism 2 has arrangement for adjusting height, and described arrangement for adjusting height comprises hydraulic cylinder 23.Utilize described hydraulic cylinder 23 that vibrating mechanism 2 is installed on active mount 12, realize that described vibrating mechanism 2 is elevated, Height Adjustment.And described vibration head 22 comprises vibrator.Use vibrator to make firm by ramming, concrete compaction can be made to combine, eliminate the phenomenons such as concrete voids and pits, to improve its intensity, ensure the quality of concrete component.
As shown in Figure 2, for PC component of the present utility model is produced by fixing die station, this PC component is produced and is configured with synchronous vibration device as above by fixing die station 3.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (7)
1. a synchronous vibration device, it is characterized in that: be arranged at PC component and produce the top using fixing die station, comprise truss and vibrating mechanism, described truss comprises to be produced with the active mount fixing the parallel trapped orbit frame of die station bearing of trend and be installed on described trapped orbit frame with described PC component, and described active mount is constrained on described trapped orbit frame and realizes walking; Described vibrating mechanism is fixedly installed on described active mount, described vibrating mechanism involving vibrations motor and the vibration head be connected with described vibrating motor power.
2. a kind of synchronous vibration device according to claim 1, is characterized in that: described trapped orbit frame has two, is symmetricly set in above the both sides of described PC component production by fixing die station.
3. a kind of synchronous vibration device according to claim 2, is characterized in that: described active mount comprises the transverse strands be across on described trapped orbit frame, and described transverse strands is provided with roller, and described roller rolls and is installed on described trapped orbit frame.
4. a kind of synchronous vibration device according to claim 3, is characterized in that: described roller power is connected with drive motors, and described drive motors is installed in described transverse strands.
5. a kind of synchronous vibration device according to claim 1, it is characterized in that: described vibrating mechanism has arrangement for adjusting height, described arrangement for adjusting height comprises hydraulic cylinder.
6. a kind of synchronous vibration device according to claim 1, is characterized in that: described vibration head comprises vibrator.
7. PC component is produced by a fixing die station, has the synchronous vibration device as described in any one of claim 1-6.
Priority Applications (1)
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CN201520524166.3U CN204844405U (en) | 2015-07-18 | 2015-07-18 | Fixed mould platform is used in synchronous vibration device and production of PC component |
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CN201520524166.3U CN204844405U (en) | 2015-07-18 | 2015-07-18 | Fixed mould platform is used in synchronous vibration device and production of PC component |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217589A (en) * | 2016-09-13 | 2016-12-14 | 阜阳市兴华机械装备有限公司 | A kind of PC prefabricated components former |
CN109866304A (en) * | 2019-03-20 | 2019-06-11 | 江苏正工机械制造有限公司 | PC prefabricated components production line and its fixed die station |
CN109896234A (en) * | 2019-03-12 | 2019-06-18 | 上海圣奎塑业有限公司 | Insulation board vibrating distribution equipment |
CN111002430A (en) * | 2019-12-20 | 2020-04-14 | 上海舟润实业有限公司 | Concrete compaction equipment |
CN111070378A (en) * | 2019-12-25 | 2020-04-28 | 上海市建筑科学研究院科技发展有限公司 | Movable type floating tamping vibration equipment for concrete prefabricated part |
-
2015
- 2015-07-18 CN CN201520524166.3U patent/CN204844405U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217589A (en) * | 2016-09-13 | 2016-12-14 | 阜阳市兴华机械装备有限公司 | A kind of PC prefabricated components former |
CN106217589B (en) * | 2016-09-13 | 2019-01-25 | 阜阳市兴华机械装备有限公司 | A kind of PC prefabricated components molding equipment |
CN109896234A (en) * | 2019-03-12 | 2019-06-18 | 上海圣奎塑业有限公司 | Insulation board vibrating distribution equipment |
CN109866304A (en) * | 2019-03-20 | 2019-06-11 | 江苏正工机械制造有限公司 | PC prefabricated components production line and its fixed die station |
CN111002430A (en) * | 2019-12-20 | 2020-04-14 | 上海舟润实业有限公司 | Concrete compaction equipment |
CN111070378A (en) * | 2019-12-25 | 2020-04-28 | 上海市建筑科学研究院科技发展有限公司 | Movable type floating tamping vibration equipment for concrete prefabricated part |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151209 Termination date: 20190718 |
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CF01 | Termination of patent right due to non-payment of annual fee |