CN221367735U - Automatic boxing device for material parts - Google Patents
Automatic boxing device for material parts Download PDFInfo
- Publication number
- CN221367735U CN221367735U CN202323005129.5U CN202323005129U CN221367735U CN 221367735 U CN221367735 U CN 221367735U CN 202323005129 U CN202323005129 U CN 202323005129U CN 221367735 U CN221367735 U CN 221367735U
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- pushing
- feeding
- unit
- cylinder
- sliding table
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- 239000000463 material Substances 0.000 title claims abstract description 87
- 238000007599 discharging Methods 0.000 claims abstract description 14
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 description 10
- 230000000903 blocking effect Effects 0.000 description 5
- 239000006096 absorbing agent Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- HHXYJYBYNZMZKX-UHFFFAOYSA-N 3,4:15,16-diepoxy-7-oxo-13(16),14-clerodadien-20,12-olide-(3alpha,4alpha)-form Natural products C12CCC3C4(C)CCCC(C)(C)C4CCC3(C)C1(C)CCC1C2(C)CCC1C(=C)C HHXYJYBYNZMZKX-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Landscapes
- Container Filling Or Packaging Operations (AREA)
Abstract
The utility model provides an automatic material part boxing device, which comprises a feeding unit, wherein a first feeding cylinder and a second feeding cylinder are used for pushing material parts into a material part caching unit from left and right directions; the pushing unit comprises a pushing sliding table and a pushing cylinder, and the pushing cylinder is used for pushing the pushing sliding table to move; the feeding unit comprises a sucker device, a feeding track and a feeding mechanism, wherein the sucker device is used for sucking up a material piece to be boxed, and the feeding track is used for driving the sucker device to move; and the discharging unit is used for containing the material parts conveyed by the feeding unit. The sucking disc device can suck a row of hinge plates at one time, so that the placing efficiency of the hinge plates is improved, and in addition, the hinge plates can be placed in the feed box more orderly.
Description
Technical Field
The utility model relates to a material boxing device in the field of containers, in particular to an automatic material boxing device.
Background
The total number of 79 type hinge plates in the whole set of the upper door lock rod of the container is 8, wherein the 79 type hinge plates are an indispensable module of the container, and 250 or more ten thousand production volumes are required for the applicant each year, and the last procedure of the production process of the 79 type hinge plates is followed. The hinge plates need to be packed into wooden boxes, the number of existing boxes is typically 800.
The production process in the prior art is to put a piece of hinge plate which is finished by manual processing into a feed box, and the operation mode in the prior art requires a great deal of manpower, and the hinge plate is put into a designated position of the feed box by repeated operation of bending down and squatting; secondly, the material is manually placed, and the working production efficiency is low; finally, because the hinge plate is manually placed at the designated position of the feed box, space is required to be provided for workers and the feed box in a workshop, and therefore, the existing device occupies a large area.
In view of the above, in particular, an automatic material loading device is needed to solve the technical problems of large manpower requirement, low production efficiency and large occupied area of the device in the prior art.
Disclosure of utility model
The utility model aims to solve the technical problem of providing an automatic material part boxing device, which comprises a feeding unit, a first feeding cylinder and a second feeding cylinder, wherein the first feeding cylinder and the second feeding cylinder are used for pushing material parts into a material part caching unit from left and right directions; the pushing unit comprises a pushing sliding table and a pushing cylinder, and the pushing cylinder is used for pushing the pushing sliding table to move; the feeding unit comprises a sucker device, a feeding track and a feeding mechanism, wherein the sucker device is used for sucking up a material piece to be boxed, and the feeding track is used for driving the sucker device to move; and the discharging unit is used for containing the material parts conveyed by the feeding unit. The sucking disc device can suck a row of hinge plates at one time, so that the placing efficiency of the hinge plates is improved, and in addition, the hinge plates can be placed in the feed box more orderly.
Further, the pushing unit comprises an upright post, and a sliding table linear guide rail is arranged on the upright post. The pushing sliding table is of an n-type design and is used for pushing the to-be-packaged material piece to move to the edge of the hinge plate box.
Still further, the pushing cylinder is arranged at one side of the pushing sliding table, and pushes the pushing sliding table to move along the linear guide rail of the sliding table.
Further, the sucker device is an electromagnetic iron. In order to improve the transmission efficiency of the material pieces, the electromagnetic iron can be arranged according to the number of the material pieces in one row in the material box.
Still further, the feeding rail includes an X-axis linear rail, a Y-axis linear rail, and a Z-axis linear rail. In order to facilitate the position of the sucking disc device to be moved, the sucking and taking piece is more flexible.
Still further, the feeding unit further comprises a drag chain, wherein the drag chain is matched with the X-axis linear rail, the Y-axis linear rail and the Z-axis linear rail respectively.
Further, the drag chain is controlled by a motor to enable the feeding unit to move.
Furthermore, the discharging unit is a box, and the height of the discharging unit is lower than that of the pushing sliding table. The height of the discharging unit is lower than the pushing sliding table or lower than the discharging box, so that the sucking disc can suck the material and then directly move downwards, and the material is stored in the material box.
Still further, the case includes left side workbin and right side workbin, left side workbin and right side workbin are fixed through workbin square cylinder respectively, set up spacing material structure that keeps off between left side workbin and the right side workbin. The position of the feed box is ensured to be fixed, and the high-precision arrangement can be realized only by one set of control flow in the storage process of the material parts.
Still further, the feeding unit, the pushing unit, the feeding unit and the discharging unit are arranged above a bottom plate. The volume and the occupied area of the boxing device are saved, and the cost is saved for workshops.
Compared with the prior art, the utility model can save a great deal of manpower and greatly reduce the labor intensity; secondly, the production efficiency is improved through intelligent arrangement; by integrating the modules, the requirements on the workshop area are greatly reduced, and the production cost is saved.
Drawings
Fig. 1 shows a schematic structural view of a material part in the present utility model.
Fig. 2 shows a schematic structural view of the utility model after boxing the material.
Fig. 3 is a schematic view showing the construction of each module of the automatic boxing apparatus of the present utility model.
Fig. 4 is a schematic view showing the construction of each module of the automatic boxing apparatus of the present utility model.
Symbol description:
101. left side feed cylinder 102 right side feed cylinder
103. Pushing cylinder with pushing sliding table 104
105. Sliding table linear guide 106 upright post
107. Material box on right side of material box limiting and blocking 108
109. Left side bin 110 to-be-bin material piece
111. Suction cup device for material box 112
113. Electromagnetic iron-absorbing 114X shaft linear guide rail
115 Y-axis linear guide 116Z-axis linear guide
117 X-axis linear guide drag chain 118Y-axis linear guide drag chain
119 Z-axis drag chain 120X-axis servo
121 Y-axis servo 122Z-axis servo
123. Material box middle limiting and blocking structure of square cylinder clamping device 124 of material box
125. Fixed striker plate of hinge plate of movable striker cylinder 126
127. Left and right movable baffle plate of two-side clamping cylinder 128
129. Servo rack 130 equipment backplane
10. Material piece
Detailed Description
The utility model discloses an automatic boxing device for material pieces, which integrates a feeding unit, a pushing unit, a feeding unit and a discharging unit, saves the occupied area of a boxing device, and in addition, the feeding unit is used for intelligent feeding, and a sucking disc device and a feeding track are arranged through the feeding unit, so that a row of hinge plates can be intelligently sucked up at one time, the boxing efficiency of the hinge plates is improved, the effect of placing the hinge plates in a material box more orderly is realized, in addition, the labor force is greatly saved, and the production cost is reduced.
The structural schematic diagram of the hinge plate after packing is shown in fig. 1 and 2, respectively.
Fig. 3 and 4 are schematic views showing respective module structures of the automatic boxing apparatus of the present utility model.
The utility model provides an automatic boxing device for material pieces, which comprises a feeding unit, a first feeding cylinder and a second feeding cylinder, wherein the feeding unit is used for pushing the material pieces into a material piece caching unit from left and right directions; the buffer unit is a material box for storing material pieces; the pushing unit comprises a pushing sliding table and a pushing cylinder, and the pushing cylinder is used for pushing the pushing sliding table to move; the feeding unit comprises a sucker device, a feeding track and a feeding mechanism, wherein the sucker device is used for sucking up a material piece to be boxed, and the feeding track is used for driving the sucker device to move; and the discharging unit is used for containing the material parts conveyed by the feeding unit.
The automatic material loading device conveys the material 10 to the material box 111 through a left feeding track and a right feeding track (not shown in the drawing), and the material 10 can be sequentially arranged in the material box by a left cylinder and a right cylinder, wherein the number of the material pieces in each row can be set based on the requirement, for example, the number of the material pieces in each row can be 10 according to the size of the material box in the embodiment. After the material pieces are respectively conveyed to the material box 111 from the left and right sides, the material pieces on the left and right sides are pushed into the material box 111 by the left cylinder 101 and the right cylinder 102, and the material pieces 10 are orderly arranged in the material box, so that feeding work is completed.
The pushing sliding table 103 has an n-type structure, and the width of the pushing sliding table can meet the width of pushing the whole movement of the row of material pieces 10 at the same time, for example, the width of the pushing sliding table can be approximate to the width of the row of material pieces 10; the pushing sliding table 103 is controlled by a pushing air cylinder 104, and moves along a sliding table linear guide rail 105, and the pushing air cylinder 104 is arranged inside the pushing sliding table 103, so that the space of the device is saved.
The magazine 111 can be provided with a plurality of rows of material pieces 10 for buffering the material pieces to be placed in the material box, wherein the magazine 111 is further provided with a fixed baffle plate 126, the material pushing cylinder 104 works to push the material pieces 10 into the position of the fixed baffle plate 126, the material pieces are tidy through the left and right movable baffle plates 128, and the left and right movable baffle plates 128 are controlled by the movable baffle cylinder.
Three sets of XYZ servo devices are mounted on the XYZ three-axis servo frame 129, and each set of servo devices comprises a synchronous wheel, a synchronous belt, a linear guide rail, a drag chain, a gear and a rack, wherein each set of servo devices comprises an X-axis linear guide rail 114, a Y-axis linear guide rail 115, a Z-axis linear guide rail 116, an X-axis drag chain, a Y-axis drag chain and a Z-axis drag chain. The electromagnetic chuck device 112 is installed on the installation surface of the Z shaft end surface, electromagnetic iron absorbers 113 with the same number as the materials to be packaged are installed below the electromagnetic chuck device 112, and in the embodiment, 10 electromagnetic iron absorbers 113 are installed, so that the materials to be packaged 10 can be conveyed into a material box by the electromagnetic iron absorbers 113 at one time.
The feeding unit, the pushing unit, the feeding unit and the discharging unit in the automatic boxing device are arranged above the equipment bottom plate 130, wherein two left side feed boxes 109 and right side feed boxes 108 are arranged on the equipment bottom plate 130, two sides of each of the left side feed boxes 109 and the right side feed boxes 108 are respectively provided with a feed box square cylinder clamping device 123, and a feed box middle limiting stop structure 124 is arranged between each of the left side feed boxes 109 and the right side feed boxes 108. For ensuring accurate positioning of the left feed box 109 and the right feed box 108 and stable positioned positions, the material pieces 10 can be accurately arranged in the feed box 111 through the adsorption of the electromagnetic iron 113, and the material pieces 10 are 79-type hinge plates in the application.
The control flow of the automatic boxing device in the utility model is as follows: the control of the hinge plate triaxial automatic charging device adopts a 24V transistor pulse PLC controller, three sets of servo controllers and various signal sensors of a cylinder; firstly, the left feed box 109 and the right feed box 108 are placed on the equipment bottom plate 130 and are precisely positioned, after the power is turned on, the PLC scans and confirms the external air pressure, the XYZ axis origin signal and the cylinder component position signal, and after the alarm lamp flashes green, the normal operation can be realized.
After the left cylinder feeding and the right cylinder feeding are carried out, the number of the material pieces 10 in the material box 111 is 5, for example, the left side and the right side are respectively provided with the material pushing sliding table 103 which is driven by the material pushing cylinder 104, the movable material blocking plate 128 is moved down by the movable material blocking cylinder 125, ten hinge plate workpieces are pushed to the fixed material blocking plate position by the material pushing cylinder 104, the ten hinge plates are clamped by the clamping cylinder on the left side and the right side, the controller signals the Z-axis to descend, the electromagnetic chuck device 112 arranged at the lower part of the Z-axis contacts the ten 79 hinge plate workpieces, the 10 electromagnetic chuck 113 is electrified and sucked back, the two side clamping cylinders are retracted, the Z-axis is retracted to the original point, the X-axis Y-axis servo motor is moved to the position above the middle of the left side material box at the same time after the Z-axis is retracted to the original point, the 10 hinge plates are put into the set position of the material box after the electromagnetic chuck 113 is powered down, the Z-axis is retracted to the original point, the X-axis and the Y-axis is retracted to wait for the servo original point position, the first time after the servo motor is moved down to the first time, the first hinge plate is retracted to the length of the servo box is full, and the first hinge plate is moved back to the length of the servo box 800 after the first time, and the servo motor is full of the length is full of the first time, and the servo motor is full to move to the length of the servo position, and the servo motor is full. Finally, the XYZ servo controller automatically carries out hinge plate boxing on the right feed box.
The utility model has the advantages that: a great deal of manpower can be saved, and the labor intensity is greatly reduced; secondly, the production efficiency is improved through intelligent arrangement; by integrating the modules, the requirements on the workshop area are greatly reduced, and the production cost is saved.
Unless specifically stated otherwise, the appearances of the phrase "first," "second," or the like herein are not meant to be limiting as to time sequence, number, or importance, but are merely for distinguishing one technical feature from another in the present specification. Likewise, the appearances of the phrase "a" or "an" in this document are not meant to be limiting, but rather describing features that have not been apparent from the foregoing. Likewise, modifiers similar to "about" and "approximately" appearing before a number in this document generally include the number, and their specific meaning should be understood in conjunction with the context. Likewise, unless a particular quantity of a noun is to be construed as encompassing both the singular and the plural, both the singular and the plural may be included in this disclosure.
The preferred embodiments of the present utility model have been described in the specification, and the above embodiments are merely for illustrating the technical solution of the present utility model and not for limiting the present utility model. All technical solutions that can be obtained by logic analysis, reasoning or limited experiments according to the inventive concept by those skilled in the art shall be within the scope of the present utility model.
Claims (10)
1. The automatic material part boxing device is characterized by comprising a feeding unit, a first feeding cylinder and a second feeding cylinder, wherein the feeding unit comprises a first feeding cylinder and a second feeding cylinder and is used for pushing material parts into a material part caching unit from left and right directions;
the pushing unit comprises a pushing sliding table and a pushing cylinder, and the pushing cylinder is used for pushing the pushing sliding table to move;
The feeding unit comprises a sucker device, a feeding track and a feeding mechanism, wherein the sucker device is used for sucking up a material piece to be boxed, and the feeding track is used for driving the sucker device to move;
And the discharging unit is used for containing the material parts conveyed by the feeding unit.
2. The automatic bin packing device according to claim 1, wherein the pushing unit comprises a column, and a sliding table linear guide rail is arranged on the column.
3. The automatic packing device for material parts according to claim 2, wherein the pushing cylinder is arranged on one side of the pushing sliding table and pushes the pushing sliding table to move along the sliding table linear guide rail.
4. The automatic bin packing device of claim 1, wherein the suction cup device is an electromagnetic iron.
5. The automatic bin assembly device of claim 1, wherein the feed rail comprises an X-axis linear rail, a Y-axis linear rail, and a Z-axis linear rail.
6. The automatic bin assembly device of claim 5, wherein the feeding unit further comprises a drag chain engaged with the X-axis linear rail, the Y-axis linear rail, and the Z-axis linear rail, respectively.
7. The automatic bin packing device according to claim 6, wherein the drag chain is controlled by a motor to move the feeding unit.
8. The automatic packing device for material parts according to claim 1, wherein the discharging unit is a box, and the height of the discharging unit is lower than that of the pushing sliding table.
9. The automatic boxing device according to claim 8, wherein the boxes comprise a left feed box and a right feed box, the left feed box and the right feed box are respectively fixed through square air cylinders of the feed boxes, and a limiting stop structure is arranged between the left feed box and the right feed box.
10. The automatic bin packing device according to claim 1, wherein the feeding unit, the pushing unit, the feeding unit, and the discharging unit are disposed above a bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323005129.5U CN221367735U (en) | 2023-11-07 | 2023-11-07 | Automatic boxing device for material parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323005129.5U CN221367735U (en) | 2023-11-07 | 2023-11-07 | Automatic boxing device for material parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221367735U true CN221367735U (en) | 2024-07-19 |
Family
ID=91888814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323005129.5U Active CN221367735U (en) | 2023-11-07 | 2023-11-07 | Automatic boxing device for material parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221367735U (en) |
-
2023
- 2023-11-07 CN CN202323005129.5U patent/CN221367735U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |