CN221355673U - Raisin stem-beating machine - Google Patents
Raisin stem-beating machine Download PDFInfo
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- CN221355673U CN221355673U CN202323096179.9U CN202323096179U CN221355673U CN 221355673 U CN221355673 U CN 221355673U CN 202323096179 U CN202323096179 U CN 202323096179U CN 221355673 U CN221355673 U CN 221355673U
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- 235000013399 edible fruits Nutrition 0.000 abstract description 30
- 238000000926 separation method Methods 0.000 abstract description 7
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- 235000009754 Vitis X bourquina Nutrition 0.000 description 13
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- 244000304217 Brassica oleracea var. gongylodes Species 0.000 description 1
- 240000000560 Citrus x paradisi Species 0.000 description 1
- 241000109463 Rosa x alba Species 0.000 description 1
- 235000005073 Rosa x alba Nutrition 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 235000011869 dried fruits Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model discloses a raisin stem threshing machine, a bracket and a stem threshing mechanism fixedly arranged on the bracket, wherein the stem threshing mechanism comprises a conical body and a transmission unit; the cone body is vertically suspended through the bracket, the cone body comprises an outer cone barrel with an upper opening and a lower opening and a rotatable inner cone barrel arranged in the outer cone barrel, a plurality of layers of beating devices which are staggered mutually and can rotate along with the inner cone barrel are uniformly distributed on the outer peripheral surface of the inner cone barrel, each group of beating devices is of a plate-shaped structure comprising a rigid supporting plate and a flexible plate, meanwhile, the beating devices are positioned in a stalk beating channel and extend along the radial direction of the outer cone barrel, and each group of beating devices are respectively positioned on the same plane with the central axis of the outer cone barrel; the transmission unit is used for driving the inner cone to rotate relative to the outer cone. By utilizing the stem threshing machine, the effective separation of raisins and fruit stems can be realized, the mechanical damage degree to raisins can be reduced, the stem threshing efficiency is improved, and the stem threshing rate (namely the stem threshing rate of raisins with stems is reduced) and the quality (quality/quality phase) of raisins are further improved.
Description
Technical Field
The utility model belongs to the technical field of rough processing of dried fruits, and particularly relates to a raisin stem threshing machine.
Background
Raisins are food products formed by dehydrating grape fruits by means of solar heat or artificial heating, and are typically high-energy nutraceuticals with high sugar content. The raisin has low water content and is convenient to transport and store. The most important dry grape varieties in the world are green seedless grape varieties without white kernels, and other dry varieties are white rose and black kohlrabi. Because raisin production has very strict requirements on grape variety and climate of producing places, raisin production is only distributed in part of grape producing places such as California, turkey, iran and Xinjiang in China. The raisins dried in shade in shadow houses (raisin airing houses) in China are almost all produced from Xinjiang, and the seedless white is the most important drying variety.
The dehydrated raisins and the fruit stalks are integrated, and the separation or the separation of the raisins from the fruit stalks is an essential procedure in the raisin treatment process, and the raisins can enter the subsequent procedures of impurity removal, dust removal and the like after being separated from the fruit stalks. At present, devices for separating raisins from fruit stalks are available on the market and are commonly called raisin beating equipment or raisin stalk removing equipment (the raisin body and the raisin stalks are related to each other and disconnected through beating or vibrating the raisins with the stalks), and the existing devices mainly adopt rod beating, screening roller type, mechanical vibration method and other stalk removing operation modes for separating the raisins from the fruit stalks; the equipment corresponding to the operation mode has an unsatisfactory stem removing effect in the working process, and is easy to damage raisins, so that the quality and the quality of the raisins are affected.
Based on the analysis, the application designs a raisin stem threshing machine with a novel structure.
Disclosure of utility model
The utility model provides a raisin stem threshing machine, which can not only realize the effective separation of raisins and fruit stems, but also reduce the mechanical damage degree to raisins, improve the stem threshing efficiency, and further improve the stem removal rate of raisins (namely, reduce the stem-removing raisins missing threshing rate) and the quality (quality/quality phase) of raisins.
The application provides a raisin stem threshing machine, which comprises:
The bracket is arranged on the upper surface of the bracket,
The stem threshing mechanism is fixedly arranged on the bracket and comprises a conical body and a transmission unit;
The cone body is vertically suspended through a bracket, the cone body comprises an outer cone barrel with an upper opening and a lower opening and an inner cone barrel, a feed hopper is arranged at the upper opening of the outer cone barrel, a cross beam frame is fixedly arranged at the lower opening, the inner cone barrel is arranged in the outer cone barrel, the bottom of the inner cone barrel is rotatably arranged on the cross beam frame, a stem beating channel is jointly formed between the outer wall of the inner cone barrel and the inner wall of the outer cone barrel, the outer peripheral surface of the inner cone barrel is uniformly and fixedly provided with beating devices, each beating device is of a plate-shaped structure, the beating devices comprise a rigid support plate and a flexible plate, and the flexible plate is fixedly arranged on the front side plate surface of the rigid support plate;
The transmission unit is connected with the inner cone, and is used for driving the inner cone to rotate relative to the outer cone.
As a preferred embodiment of the present application: one end of the beating device, which is far away from the central axis of the inner cone, is a wedge surface parallel to the inner wall of the outer cone, and an indwelling gap is reserved between the wedge surface and the inner wall of the outer cone, and is 15-20mm.
As a preferred embodiment of the present application: the flexible plate is fixedly arranged on one side plate surface of the rigid support plate through bolts, and meanwhile, the arrangement direction of the flexible plate on the rigid support plate is the same as the rotation direction of the inner cone.
As a preferred embodiment of the present application: the beating devices are staggered in a multi-layer manner on the outer peripheral surface of the inner cone, five layers of beating devices are sequentially and equidistantly distributed on the outer peripheral surface of the inner cone from top to bottom, the first layer and the second layer respectively comprise two groups of beating devices, the third layer, the fourth layer and the fifth layer respectively comprise four groups of beating devices, wherein the four groups of beating devices in the first layer and the second layer are staggered by 90 degrees in the orthographic projection circumferential direction of the central axis of the inner cone downwards, the front projection of four groups of the hitting devices in the third layer is staggered by 90 degrees in the circumferential direction of the downward center axis of the inner cone and is staggered by 45 degrees with the four groups of the hitting devices in the first layer and the second layer, the front projection of four groups of the hitting devices in the fourth layer is staggered by 90 degrees in the circumferential direction of the downward center axis of the inner cone and is staggered by 45 degrees with the four groups of the hitting devices in the third layer, and the front projection of four groups of the hitting devices in the fifth layer is staggered by 90 degrees in the circumferential direction of the downward center axis of the inner cone and is staggered by 45 degrees with the four groups of the hitting devices in the fourth layer.
As a preferred embodiment of the present application: the rigid support plate and the flexible plate are in an equilateral diamond shape, and the unilateral length dimension of the flexible plate 52 is 1-10mm larger than that of the rigid support plate 51.
As a preferred embodiment of the present application: the inside of the outer cone is provided with a flexible pad which surrounds the periphery of the inner wall of the outer cone.
As a preferred embodiment of the present application: the flexible plate and the flexible pad are made of cowhells or food rubber.
As a preferred embodiment of the present application: the transmission unit comprises an asynchronous motor, a transmission wheel and a transmission shaft, wherein the asynchronous motor is fixedly arranged on the support, one end of the transmission shaft is fixedly arranged at the top end of the inner cone, the other end of the transmission shaft extends to the outside of the upper opening of the outer cone, the transmission wheel comprises a driving wheel and a driven wheel, the driving wheel is arranged on an output shaft of the asynchronous motor, the driven wheel is arranged at the tail end of the transmission shaft, and the driving wheel and the driven wheel are transmitted through a transmission belt.
As a preferred embodiment of the present application: the beaters are positioned in the stem beating channel and extend along the radial direction of the outer cone, and each group of beaters are respectively positioned on the same plane with the central axis of the outer cone; the transmission unit is used for driving the inner cone to rotate relative to the outer cone and controlling the rotation speed of the inner cone to be 630-680r/min.
As a preferred embodiment of the present application: a protective cover is arranged on the transmission unit.
The raisin stem threshing machine has the beneficial effects that: the raisins entering the stem beating channel can be beaten in multiple stages and for multiple frequencies through the multi-layer beating devices which are arranged on the outer peripheral surface of the inner cone in a staggered manner, so that the raisins are rapidly and thoroughly disconnected/separated from the fruit stems, and in addition, when the raisins are beaten, the flexible plate surfaces of the beating devices are in contact with the raisins, so that the mechanical damage to the raisins can be reduced; that is, the stem threshing machine can not only effectively separate raisins from fruit stems, but also reduce the mechanical damage degree to the raisins, improve stem threshing efficiency, and further improve stem removal rate (namely, reduce stem-carrying raisins missing threshing rate) and quality (quality/quality phase) of the raisins.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a raisin stem threshing machine according to an embodiment of the utility model.
Fig. 2 is a schematic diagram of a partial sectional structure of a stem threshing mechanism according to an embodiment of the utility model.
Fig. 3 is a schematic structural view of a beater according to an embodiment of the present utility model.
Fig. 4 is a schematic enlarged view of a portion of fig. 3 a according to an embodiment of the present utility model.
Fig. 5 is a schematic diagram illustrating a partial enlargement at B in fig. 2 according to an embodiment of the present utility model.
Fig. 6 is an enlarged partial schematic view at C in fig. 2 according to an embodiment of the present utility model.
Fig. 7 is a schematic diagram of a structure in a direction A-A in fig. 2 according to an embodiment of the present utility model.
FIG. 8 is a schematic diagram of a circumferential distribution of orthographic projections of first and second layer of impactors downward in the central axis of an inner cone according to an embodiment of the present utility model.
Fig. 9 is a schematic diagram of a distribution structure of orthographic projection circumferences of third and fourth layer of impactors downward in a central axis of an inner cone according to an embodiment of the present utility model.
FIG. 10 is a schematic diagram of a distribution structure of five-layer beating device with circumferential direction of orthographic projection of the five-layer beating device in the downward central axis of the inner cone.
Reference numerals
The device comprises a bracket 1, a cone 2, an outer cone 21, an upper opening 211, a lower opening 212, a flexible pad 213, an inner cone 22, a supporting rotary shaft 221, a feed hopper 3, an asynchronous motor 41, a driving wheel 421, a driven wheel 422, a transmission shaft 43, a transmission belt 44, a protective cover 45, a beater 5, a rigid support plate 51, a flexible plate 52, bolts 6, a head 61 and a notch 7.
Detailed Description
The utility model will now be described in further detail with reference to the following detailed description and with reference to the accompanying drawings, it being emphasized that the following description is merely exemplary in nature and is not intended to limit the scope of the utility model and its application.
General embodiments of the utility model: the embodiment provides a raisin stem threshing machine, which comprises a support 1 and a stem threshing mechanism, wherein the support 1 is used as a supporting mechanism for installing and fixing the stem threshing mechanism, and the stem threshing mechanism comprises a conical body 2 and a transmission unit as shown in fig. 1-2.
The cone 2 is vertically suspended by the bracket 1, so that the raisin can conveniently move and fall in the cone 2 by gravity, the cone 2 comprises an outer cone 21 and an inner cone 22 with upper and lower openings, in the general embodiment (hereinafter referred to as the present embodiment), the diameter of the upper opening/upper end of the inner cone 22 is about 450mm, the diameter of the lower opening/lower end of the inner cone is about 800mm, the total height of the inner cone 22 is also about 800mm, a feed hopper 3 is arranged at the upper opening 211 of the outer cone 21, a lower opening 212 is used as a feed opening, and a cross beam frame is fixedly arranged at the lower opening 212, One or two groups of cross beams can be arranged, and the cross beams are arranged on the basis that the inner cone 22 can be supported but normal blanking is not affected; The inner cone 22 is arranged in the outer cone 21, the bottom of the inner cone 22, namely the cone bottom, is rotatably arranged on the beam frame through a supporting rotating shaft 221, and the outer wall of the inner cone and the inner wall of the outer cone 21 jointly form a stem beating channel, raisins can enter the stem beating channel through the feed hopper 3 and the mixture of raisins and fruit stems after stem removal can be discharged from the lower opening 212 of the outer cone 21 and fall to the next existing separation procedure of raisins and raisins stems/fruit stems, and the separated raisins and fruit stems can be fully separated through the treatment of the separation procedure of the raisins and the grape stems/fruit stems, so that the raisins and fruit stems are discharged in a separated way; in the present embodiment, the support shaft 221 is vertically mounted on the cross beam through an axial bearing; The outer peripheral surface of the inner cone 22 is sequentially and uniformly provided with a plurality of layers of mutually staggered beating devices 5 from top to bottom, each group of beating devices 5 is in a plate-shaped structure, each group of beating devices comprises a rigid supporting plate 51 and a flexible plate 52, one end of the rigid supporting plate 51, which is close to the central axis of the inner cone 22, is preferably welded on the outer peripheral surface of the inner cone 22, the size of the flexible plate 52 is larger than that of the rigid supporting plate 51, the flexible plate 52 is fixedly arranged on the front side surface of the rigid supporting plate 51, in the embodiment, the flexible plate 52 is fixedly arranged on two side surfaces (front side surface and rear side surface) of the rigid supporting plate 51, or the flexible plate 52 is fixedly arranged on one side surface/front side surface of the rigid supporting plate 51, The single flexible plate 52 is not easily fixed on the outer circumferential surface of the inner cone 22, if the flexible plate 52 is singly installed on the outer circumferential surface of the inner cone 22, the strength of the raisin with stems, which is hit and falls down in the revolution process around the central axis of the inner cone 22, is insufficient to break the raisins and the grape stems, and the flexible plate 52 singly installed on the outer circumferential surface of the inner cone 22 is deformed under the action of centrifugal force and gravity generated during revolution by itself, so that the supporting plate 51 can play a role of bearing and supporting the flexible plate 52, not only play a role of moderately improving the hardness or rigidity of the flexible plate 52, And can play the effect of preventing the flexible board 52 from being out of shape, only the rigid support plate 51 and the flexible board 52 are installed in a combined way, and the flexible board 52 can be ensured to have proper flexibility/softness, and when the flexible board 52 makes full use of the proper flexibility/softness of the raisins with stems which are hit and fall down in the revolution process around the central axis of the inner cone 22, the raisins and the grape stems can be effectively disconnected, and the raisins are prevented from being excessively hit and damaged.
As shown in fig. 3, the flexible plate 52 is preferably fixed on one side of the plate surface of the rigid support plate 51 through the bolts 6, and meanwhile, the arrangement direction of the flexible plate 52 on the rigid support plate 51 is the same as the rotation direction of the inner cone 22, so that in the stem removing process, the surface of the flexible plate 52 is always contacted with raisins and is beaten or beaten, the rigid contact between the beaters 5 and the raisins can be avoided by utilizing the flexibility of the flexible plate 52, so that the raisins are prevented from being damaged, the quality and the quality of the raisins are improved, in addition, as the flexible plate 52 has certain elasticity, when the bolts 6 are adopted for fixing, the screw of the bolts 6 passes through the flexible plate 52 through the through holes arranged on the flexible plate 52, the position of the flexible plate 52 contacted by the end 61 of the bolts 6 is extruded by the end 61 of the bolts 6 to form a concave part (the end 61 is clamped by the through holes and is limited in the concave part), namely, the end 61 of the bolts 6 is completely positioned in the concave part, and the concave part 7 (the diameter of the concave part 7 formed on the surface of the flexible plate 52) is not damaged by the raisins, and the diameter of the concave part is not greatly reduced as shown in the graph, and the diameter of the concave part is not damaged by the raisins (the concave part is not nearly shown in the graph, and can not be damaged by the raisins directly contacting with the concave opening 7) and can not be damaged by the raisins; in this embodiment, one end (also referred to as a distal end) of the beater 5 (i.e., the flexible plate 52 or the rigid support plate 51) far away from the central axis of the inner cone 22 is a wedge surface parallel to the inner wall of the outer cone 21, that is, the end surface of the distal end of the beater 5 and a straight line formed by intersecting and converging the plane of the beater 5 and the peripheral wall of the cone of the outer cone 21 are parallel to each other, the wedge surface contacts with the inner wall of the outer cone 21 or has a retaining gap of 15-20mm, preferably a 20mm retaining gap remains between the distal end of the beater 5 and the inner wall of the outer cone 21, as shown in fig. 5, so that when the beater 5 and the inner cone rotate synchronously, the distal end of the beater 5 is ensured not to slide friction on the peripheral wall of the outer cone 21, on one hand, and on the other hand, the force of the beater 5 is not influenced, on the other hand, the grape stem is not damaged due to friction, the grape stem is not lost due to the fact that the size of the beater 5 is completely lost, and the stem is not lost due to the stem is not lost completely, and the stem is not lost due to the stem is completely lost, and the stem is not lost due to the stem is completely being lost.
The transmission unit is connected with the top end of the inner cone 22, and the transmission unit provides power for the cone 2 and is further used for driving the inner cone 22 to rotate relative to the outer cone 21.
As shown in fig. 2, a schematic diagram of the arrangement of the strikers 5 on the outer circumferential surface of the inner cone 22 is provided, in this diagram, the strikers 5 are sequentially provided with five equidistant layers from top to bottom on the outer circumferential surface of the inner cone 22, according to the structural characteristics of the cone, the first layer and the second layer near the cone top position each comprise two groups of strikers 5, the third layer, the fourth layer and the fifth layer near the cone bottom position each comprise four groups of strikers 5, the forward projection of the four groups of strikers 5 in the first layer and the second layer on the downward central axis of the inner cone 22 is staggered by 90 ° in the circumferential direction, as shown in fig. 8, the dotted line in the diagram is the forward projection of the first layer and the second layer on the downward central axis of the inner cone 22, specifically, the two groups of strikers 5 in the first layer and the second layer are staggered by 180 ° each other, and the connecting lines of the two groups of strikers 5 in the first layer and the second layer are staggered by 90 ° perpendicular to the central axis of the inner cone 22; the four sets of the impactors 5 in the third layer are staggered by 90 ° in the circumferential direction of the downward orthographic projection of the central axis of the inner cone 22 and are staggered by 45 ° with the four sets of the impactors 5 in the first and second layers, as shown in fig. 9, the dashed line in the drawing is the downward orthographic projection of the central axis of the inner cone 22 where the third and fourth layers of the impactors are located, specifically, in the direction of the orthographic projection of the central axis of the inner cone 22, any one set of the impactors 5 in the third layer is located between two adjacent impactors 5 in the first and second layers; the four sets of the beating devices 5 in the fourth layer are staggered by 90 degrees in the circumferential direction of the orthographic projection of the central axis of the inner cone 22 downwards and are staggered by 45 degrees with the four sets of beating devices 5 in the third layer, specifically, in the orthographic projection direction of the central axis of the inner cone 22, any one set of beating devices 5 in the fourth layer is positioned between two adjacent beating devices 5 in the third layer; the four groups of the beaters 5 in the fifth layer are staggered by 90 degrees in the circumferential direction of the orthographic projection of the central axis of the inner cone 22 downwards and are staggered by 45 degrees with the four groups of the beaters 5 in the fourth layer, specifically, any one group of the beaters 5 in the fifth layer is positioned between two adjacent beaters 5 in the fourth layer in the orthographic projection direction of the central axis of the inner cone 22; FIG. 10 is a schematic diagram showing the distribution structure of five layers of the beating device in the circumferential direction of the downward orthographic projection of the central axis of the inner cone; in the above-mentioned arrangement structure of the strikers 5 on the outer peripheral surface of the inner cone 22, which is preferable in this embodiment, other arrangement structures capable of solving the same technical problem also belong to the protection scope of this embodiment, for example, orthographic projections of each group of strikers 5 in five layers of strikers 5 on the central axis of the inner cone 22 are staggered by 22.5 ° in the circumferential direction, and meanwhile, in this embodiment, the number of strikers 5 in each layer can be adjusted according to needs. By adopting the layout structure of the embodiment, when raisins fall along a stem beating channel under the action of gravity, the raisins can be beaten in multiple stages by utilizing each layer of beating device 5 according to the utility model, and the raisins can be thoroughly separated from fruit bodies through the multiple stages of beating, so that the separation efficiency of the fruit stems and the fruit bodies is improved.
In this embodiment, in order to reduce the weight of the stem beater and also to reduce the power consumption of the transmission unit, the inner cone 22 is preferably of hollow construction.
In this embodiment, the rigid support plate 51 and the flexible plate 52 have an equilateral diamond shape, and the unilateral length dimension of the flexible plate 52 is 1-10mm larger than the unilateral length dimension of the rigid support plate 51, and in a specific implementation, the unilateral length dimension of the flexible plate 52 is preferably 2-5mm larger than the unilateral length dimension of the rigid support plate 51. Therefore, the shielding of the rigid supporting plate 51 can be realized, the contact between the rigid supporting plate 51 and the fruit body is avoided, and the normal use of the beater 5 is not influenced. In addition, because the end face of the distal shaft end of the beater 5 (the flexible plate 52 or the rigid support plate 51) and the straight line formed by the intersection and convergence of the plane of the beater 5 and the conical circumferential wall of the outer cone 21 are parallel to each other, and the end face of the beater 5 (the flexible plate 52 or the rigid support plate 51) near one end (also called the proximal shaft end) of the central axis of the inner cone 22 and the straight line formed by the intersection and convergence of the plane of the beater 5 and the conical circumferential wall of the inner cone 22 are parallel to each other, the overall shape of each of the rigid support plate 51 and the flexible plate 21 is generally designed into an equilateral diamond shape, the four sides of the flexible plate 21 are 120mm, the four sides of the rigid support plate 51 are 100mm, the thickness of the rigid support plate 51 is about 8mm, the thickness of the flexible plate 21 is about 15-20mm, so that the rigid support plate 51 is smaller than the flexible plate 21 in terms of size and volume, when the proximal shaft end of the flexible plate 21 and the proximal shaft end of the rigid support plate 51 are fixed on the inner cone 22, the length (120 mm) of the flexible plate 21 in the horizontal direction is greater than the length of the rigid support plate 51 in the horizontal direction, and the length of the flexible support plate in the single side of the rigid support plate 51 in the horizontal direction is about 2mm, the flexible support plate in the horizontal direction is blocked by the flexible support plate 52, and the rigid support plate (52 mm is completely blocked by the rigid support plate 52), and the stem can be directly beated by the stem (52).
The application principle of the embodiment comprises: when the grape stem beating device is used, the transmission unit is started, the transmission unit is utilized to drive the inner cone 22 to rotate relative to the outer cone 21, the multilayer beating device 5 is driven to rotate synchronously with the inner cone 22 in the stem beating channel, grape stems are placed into the feed hopper 3 and fall into the stem beating channel under the action of gravity, as the multilayer beating device 5 rotates in the stem beating channel, raisins entering the stem beating channel are beaten for multiple stages and multiple times to thoroughly separate fruit bodies from fruit stems, separated raisins and fruit stem mixtures are discharged to the appointed equipment through the lower port of the outer cone 21, the beating frequency of the raisins can be improved by utilizing the vertical multiple stages of beating, so that the raisins on the grape stems are thoroughly separated from the fruit stems, and in addition, the face, which is contacted with the raisins, of the beating device 5 in the embodiment is a flexible plate 52, so that the rigid contact of the beating device 5 with the raisins is avoided, and the damage to the raisins in the beating process is reduced.
Therefore, according to the stem beating machine, the raisins entering the stem beating channel can be beaten in multiple stages and multiple frequencies through the multiple layers of beating devices 5 which are arranged on the outer peripheral surface of the inner cone 22 in a staggered manner, so that the raisins are quickly and thoroughly separated from the fruit stems, and in addition, when the raisins are beaten, the flexible plate 52 surface of the beating device 5 is in contact with the raisins, so that the mechanical damage to the raisins can be reduced; therefore, the stem threshing machine can not only effectively separate fruit stems, but also reduce the mechanical damage degree to raisin fruits, further improve the stem removal rate (namely, reduce the stem-carrying raisin missing threshing rate) and the quality of raisins, and ensure the selling quality of raisins after the fruit stems.
As a preferred scheme of the embodiment, a flexible pad 213 surrounding the inner wall of the outer cone 21 is arranged in the outer cone 21, the flexible pad 213 can be used as a lining of the inner peripheral wall of the outer cone 12, preferably the flexible pad 213 is also fixed on the outer cone 21 through a bolt 6, the mounting structures of the flexible pad 213, the outer cone 21 and the bolt 6 are the same and are similar to those of the flexible plate 52, the rigid support plate 51 and the bolt 6, namely, as the flexible pad 213 also has certain elasticity, when the bolt 6 is used for fixing, after the bolt 6 is tightly fastened, the screw rod of the bolt 6 passes through the flexible pad 213 through the through holes arranged on the flexible pad 213, the position where the flexible pad 213 is contacted by the end 61 of the bolt 6 can be extruded by the end 61 of the bolt 6 to form a concave part (the end 1 is clamped by the through holes and is limited in the concave part), namely, the end 61 of the bolt 6 can be positioned in the concave part, and as the end 61 of the bolt 6 is completely positioned in the concave part, and the concave part (orifice) is formed on the surface of the flexible plate 52 is obviously smaller than the smallest particle size of a raisin which is mostly fallen on the surface, as shown in fig. 4, after the bolt 6 is fastened, the end 61 is not contacted with the concave part directly, and can not be damaged by the raisin;
as shown in fig. 6, the flexible pad 213 is matched with the beater 5 with the flexible plate 52, so that the damage to raisins in the stem removing process can be further reduced, and the quality and quality of raisins are improved; the flexible pad 213 and the flexible board 52 are preferably made of the same material, i.e., a cowhells material (Niu Jinban) or a food rubber material (a food rubber board), but of course, may be made of a silica gel material or a latex material which satisfies food sanitation and safety; a large number of long-term experiments prove that in the process that the flexible plate 52 and the flexible pad 213 which are made of the cowhells (Niu Jinban) or the food rubber (the food rubber) divide raisins and grape stalks by beating in a revolution state around the central axis of the inner cone 22, the raisins which impact the flexible plate 52 and/or the flexible pad 213 can be prevented from being damaged to the greatest extent, and the raisins which are subjected to stalk removal are effectively kept free from obvious damage, so that the quality of the raisins is ensured to be more qualified or better; in this embodiment, the flexible pad 213 and the flexible board 52 may be fixed by means of adhesion, pin connection, or clamping, etc. in addition to the connection with the corresponding structure by the bolts 6, if necessary and feasible.
As a preferred scheme of the embodiment, the transmission unit comprises an asynchronous motor 41, a transmission wheel and a transmission shaft 43, as shown in fig. 2, the asynchronous motor 41 is fixedly arranged on the bracket 1, the asynchronous motor 41 is a three-phase asynchronous motor 41, the rated rotation speed of the asynchronous motor is 1440r/min, one end of the transmission shaft 43 is fixedly arranged at the conical top of the inner conical cylinder 22, the other end of the transmission shaft extends to the outside of the upper opening 211 of the outer conical cylinder 21, the transmission wheel comprises a driving wheel 421 and a driven wheel 422, the driving wheel 421 is arranged on an output shaft of the asynchronous motor 41, the driven wheel 422 is arranged at the tail end of the transmission shaft 43, the driving wheel 421 and the driven wheel 422 are transmitted through a transmission belt (transmission belt) 44, and a chain transmission can be adopted as necessary.
In the present embodiment, the three-phase asynchronous motor 41 is manufactured and commercially available from Xinjiang Xinxuda electromechanical Co., ltd, model number YE3-132S-4; the diameter of the driving wheel 421 is 100mm, the diameter of the driven wheel 422 is 220mm, and the three-phase asynchronous motor 41 with the rated rotation speed of 1440r/min is matched with the driving wheel with the size, so that the rotation speed of the inner cone 22 driven by the driving unit is controlled between 630r/min and 680r/min, preferably 655r/min; experiments show that when the rotation speed of the raisin beater 5 is lower than 630r/min, the rotation inertia/beating force of the raisin beater 5 correspondingly becomes smaller, so that raisins with fruit stems cannot be beaten or missed, the fruit stems cannot be separated from the raisins or are caused to be separated, the specific gravity of the stems in the raisins after stem removal is increased, the selling quality and the selling price of the raisins are reduced, when the rotation speed of the raisin beater 5 is higher than 680r/min, the rotation inertia/beating force of the raisin beater 5 correspondingly becomes larger, and further the raisins with the fruit stems are beaten or beaten excessively when separated from the fruit stems, so that the quality of the raisins after stem removal is obviously damaged, the selling price of the raisins is influenced, and even the raisins which are not qualified and cannot be sold are identified.
In this embodiment, a protection cover 45 is further provided, and the protection cover 45 is covered on the transmission unit, so that the transmission unit can be protected from dust and collision by using the protection cover 45, and the safety of the stem threshing machine can be improved by shielding the transmission unit.
The foregoing is merely exemplary embodiments of the present utility model, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications can be made by those skilled in the art without departing from the scope of the utility model, which is also to be considered as the scope of the utility model, and which does not affect the effect of the utility model and the utility of the patent. The protection scope of the present utility model is subject to the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the claims.
Claims (10)
1. The raisin stem threshing machine is characterized in that: comprising the following steps:
a bracket (1),
The stem threshing mechanism is fixedly arranged on the bracket (1) and comprises a conical body (2) and a transmission unit;
The cone body (2) is vertically suspended through the support (1), the cone body (2) comprises an outer cone (21) and an inner cone (22) with upper and lower openings, a feed hopper (3) is arranged at the upper opening (211) of the outer cone (21), a beam frame is fixedly arranged at the lower opening (212), the inner cone (22) is arranged in the outer cone (21), the bottom of the inner cone (22) is rotatably arranged on the beam frame, a stem beating channel is jointly formed between the outer wall of the inner cone and the inner wall of the outer cone (21), the outer peripheral surface of the inner cone (22) is uniformly and fixedly provided with beating devices (5), each beating device (5) is of a platy structure and comprises a rigid support plate (51) and a flexible plate (52), and the flexible plate (52) is fixedly arranged on the front side plate surface of the rigid support plate (51);
The transmission unit is connected with the inner cone (22), and is used for driving the inner cone (22) to rotate relative to the outer cone (21).
2. The raisin stemming machine of claim 1, wherein: one end of the beating device (5) far away from the central axis of the inner cone (22) is a wedge surface parallel to the inner wall of the outer cone (21), and an indwelling gap is reserved between the wedge surface and the inner wall of the outer cone (21), and is 15-20mm.
3. The raisin stemming machine of claim 1, wherein: the flexible plate (52) is fixedly arranged on one side plate surface of the rigid support plate (51) through the bolts (6), and meanwhile, the arrangement direction of the flexible plate (52) on the rigid support plate (51) is the same as the rotation direction of the inner cone (22).
4. The raisin stemming machine of claim 1, wherein: the four-layer four-point impact device comprises an inner cone (22) and is characterized in that the impact devices (5) are staggered in a multi-layer mode on the outer peripheral surface of the inner cone (22), five layers of impact devices (5) are sequentially and equidistantly distributed on the outer peripheral surface of the inner cone (22) from top to bottom, the first layer and the second layer respectively comprise two groups of impact devices (5), the third layer, the fourth layer and the fifth layer respectively comprise four groups of impact devices (5), the four groups of impact devices (5) in the first layer and the second layer are staggered by 90 degrees in the forward projection circumferential direction of the central axis of the inner cone (22), the four groups of impact devices (5) in the third layer are staggered by 90 degrees in the forward projection circumferential direction of the central axis of the inner cone (22) downwards and are staggered by 45 degrees with the four groups of impact devices (5) in the fourth layer, and the four groups of impact devices (5) in the fourth layer are staggered by 45 degrees in the forward projection circumferential direction of the central axis of the inner cone (22) downwards and are staggered by 45 degrees with the four groups of impact devices (5) in the fourth layer.
5. The raisin stemming machine of claim 1, wherein: the rigid support plate (51) and the flexible plate (52) are in an equilateral diamond shape, and the unilateral length dimension of the flexible plate (52) is 1-10mm larger than that of the rigid support plate (51).
6. The raisin stemming machine of claim 1, wherein: the inside of the outer cone (21) is provided with a flexible pad (213) which surrounds the periphery of the inner wall of the outer cone.
7. The raisin stemming machine of claim 6, wherein: the flexible plate (52) and the flexible pad (213) are made of cowhells or food rubber.
8. The raisin stemming machine of claim 1, wherein: the transmission unit comprises an asynchronous motor (41), a transmission wheel and a transmission shaft (43), wherein the asynchronous motor (41) is fixedly arranged on the support (1), one end of the transmission shaft (43) is fixedly arranged at the top end of the inner cone (22), the other end of the transmission shaft extends to the outside of an upper opening (211) of the outer cone (21), the transmission wheel comprises a driving wheel (421) and a driven wheel (422), the driving wheel (421) is arranged on an output shaft of the asynchronous motor (41), the driven wheel (422) is arranged at the tail end of the transmission shaft (43), and the driving wheel (421) and the driven wheel (422) are in transmission through a transmission belt (44).
9. The raisin stemming machine of claim 8, wherein: the beaters (5) are located in the stem beating channel and extend along the radial direction of the outer cone (21), and each group of beaters are respectively located on the same plane with the central axis of the outer cone (21).
10. The raisin stemming machine of claim 8, wherein: a protective cover (45) is arranged, and the protective cover (45) is covered on the transmission unit.
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CN202321384719 | 2023-06-01 | ||
CN2023213847190 | 2023-06-01 |
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CN202323096179.9U Active CN221355673U (en) | 2023-06-01 | 2023-11-15 | Raisin stem-beating machine |
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