CN221328770U - Motor assembly production line - Google Patents
Motor assembly production line Download PDFInfo
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- CN221328770U CN221328770U CN202322737322.1U CN202322737322U CN221328770U CN 221328770 U CN221328770 U CN 221328770U CN 202322737322 U CN202322737322 U CN 202322737322U CN 221328770 U CN221328770 U CN 221328770U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000009434 installation Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 238000003825 pressing Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000036316 preload Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
The utility model provides a motor assembly production line. The motor assembly production line comprises a workbench, a first feeding mechanism, a first mounting mechanism, a second feeding mechanism, a second mounting mechanism, a carrying mechanism, a production line and a sorting mechanism; the moving ranges of the first installation mechanism and the second installation mechanism cover the first feeding mechanism, the carrying mechanism, the second feeding mechanism and the carrying mechanism respectively; the range of motion of the sorting mechanism covers the handling mechanism and the line. According to the embodiment of the utility model, the first feeding mechanism and the second feeding mechanism are used for respectively providing the stator and the rotor, the conveying mechanism is used for providing the shell, the first installation mechanism and the second installation mechanism are used for respectively installing the stator and the rotor into the shell, the conveying mechanism is used for tightly pressing the shell, the stator and the rotor, and the shell, the stator and the rotor are conveyed to the assembly line by the sorting mechanism to execute subsequent flow. Therefore, manual intervention is not needed in the assembly process, the labor cost is reduced, the product quality is improved, and the production efficiency and the automation degree are greatly improved.
Description
Technical Field
The application relates to the technical field of automatic production lines, in particular to a motor assembly production line.
Background
With the continuous development of manufacturing industry, the requirements on product quality and production efficiency are continuously improved. On the premise of ensuring the product quality, how to improve the production efficiency of the product is a problem considered by manufacturers at present.
An electric motor, also called an electric motor, is a device that converts electrical energy into mechanical energy. Motors are very common and are used in various industries. The stator is static in space, and the rotor rotates along the rotating shaft under the action of a magnetic field. The motor assembling step comprises the steps of feeding iron shell and rotor respectively, assembling, and detecting the assembled finished products. As described in patent CN110365171 a. The existing motor assembly mode is mainly assembled manually through semi-automatic equipment; the manual assembly is time-consuming and labor-consuming, and if mass production is needed, a large amount of labor force is needed, so that the labor cost is increased sharply; and the assembly steps are complicated, so that the production efficiency is low, and the full-automatic production cannot be realized.
In summary, the motor assembly process in the prior art has the technical problems of higher labor cost, lower production efficiency and lower automation degree.
Disclosure of utility model
Aiming at the defects of the existing mode, the application provides a motor assembly production line which is used for solving the technical problems of higher labor cost, lower production efficiency and lower automation degree in the prior art.
The embodiment of the application provides a motor assembly production line, which comprises a workbench, a first feeding mechanism, a first mounting mechanism, a second feeding mechanism, a second mounting mechanism, a carrying mechanism, a production line and a sorting mechanism;
the first feeding mechanism, the second feeding mechanism, the carrying mechanism and the assembly line are fixedly connected to the workbench;
The first installation mechanism and the second installation mechanism are both connected to the workbench in a sliding manner, and the moving range covers the first feeding mechanism, the carrying mechanism, the second feeding mechanism and the carrying mechanism respectively;
The sorting mechanism is connected with the workbench in a sliding manner, and the moving range covers the carrying mechanism and the assembly line.
In some embodiments of the present application, the first feeding mechanism includes a first frame, a belt supporting plate, a driving device and a belt line, wherein the two belt supporting plates are respectively and fixedly connected to opposite sides of the first frame, each belt line is abutted to one belt supporting plate, and the driving device is in transmission connection with the two belt lines.
In some embodiments of the present application, the first feeding mechanism further includes a stator tray, a tray top plate and a top plate cylinder, the stator tray includes a plurality of openings arranged in an array, two belt lines bear the stator tray, the tray top plate is located between the two belt lines and faces the stator tray, and the tray top plate is pneumatically connected with the top plate cylinder.
In some embodiments of the present application, the first mounting mechanism includes a second frame, a first rail, a second rail, and a first jaw, the second frame is fixedly connected to the workbench, the first rail is connected to the second frame, the second rail is slidably connected to the first rail, the first jaw is slidably connected to the second rail, the first rail extends in a direction parallel to the workbench, and the second rail extends in a direction perpendicular to the workbench.
In some embodiments of the application, the first mounting mechanism further comprises a first photoelectric sensor connected to the first jaw and facing the table.
In some embodiments of the present application, the second feeding mechanism includes a third frame, a third guide rail, and a rotor tray, where the third frame is fixedly connected to the workbench, the rotor tray is slidingly connected to the third guide rail, and the rotor tray includes a plurality of openings arranged in an array.
In some embodiments of the present application, the second mounting mechanism includes a fourth frame, a fourth rail, a fifth rail, and a second clamping jaw, wherein the fourth frame is fixedly connected to the workbench, the fourth rail is connected to the fourth frame, the fifth rail is slidably connected to the fourth rail, the second clamping jaw is slidably connected to the fifth rail, the fourth rail extends in a direction parallel to the workbench, and the fifth rail extends in a direction perpendicular to the workbench.
In some embodiments of the application, the second mounting mechanism further comprises a second photoelectric sensor connected to the second jaw and facing the table.
In some embodiments of the present application, the handling mechanism includes a fifth frame fixedly connected to the workbench, a sixth rail connected to the fifth frame, a housing jig slidably connected to the sixth rail, and a press-fitting machine located above and facing the sixth rail.
In some embodiments of the present application, the sorting mechanism includes a sixth frame, a seventh rail, an eighth rail, and a third jaw, the sixth frame is fixedly connected to the table, the seventh rail is connected to the sixth frame, the eighth rail is slidably connected to the seventh rail, the third jaw is slidably connected to the eighth rail, the seventh rail extends in a direction parallel to the table, and the eighth rail extends in a direction perpendicular to the table.
The technical scheme provided by the embodiment of the application has the beneficial technical effects that: according to the embodiment of the application, the first feeding mechanism and the second feeding mechanism are used for respectively providing the stator and the rotor, the conveying mechanism is used for providing the shell, the first installation mechanism and the second installation mechanism are used for respectively installing the stator and the rotor into the shell, the conveying mechanism is used for tightly pressing the shell, the stator and the rotor, and the shell, the stator and the rotor are conveyed to the assembly line by the sorting mechanism to execute subsequent flow. Therefore, manual intervention is not needed in the assembly process, the labor cost is reduced, the product quality is improved, and the production efficiency and the automation degree are greatly improved.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Drawings
The foregoing and/or additional aspects and advantages of the application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
FIG. 1 is a schematic diagram of a motor assembly line according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a first feeding mechanism according to an embodiment of the present application;
FIG. 3 is a schematic view of a first mounting mechanism according to an embodiment of the present application;
FIG. 4 is a schematic view of a second feeding mechanism and a second mounting mechanism according to an embodiment of the present application;
Fig. 5 is a schematic structural diagram of a handling mechanism according to an embodiment of the present application.
Reference numerals:
The device comprises a 1-workbench, a 2-first feeding mechanism, a 3-first mounting mechanism, a 4-second feeding mechanism, a 5-second mounting mechanism, a 6-carrying mechanism, a 7-assembly line and an 8-sorting mechanism;
21-driving device, 22-belt line, 23-stator tray, 24-tray top plate;
31-first guide rail, 32-second guide rail, 33-first clamping jaw;
41-third guide rail, 42-rotor tray;
51-fourth guide rail, 52-fifth guide rail, 53-second clamping jaw;
61-sixth guide rail, 62-casing jig, 63-pressure equipment machine.
Detailed Description
Embodiments of the present application are described below with reference to the drawings in the present application. It should be understood that the embodiments described below with reference to the drawings are exemplary descriptions for explaining the technical solutions of the embodiments of the present application, and the technical solutions of the embodiments of the present application are not limited.
As used herein, the singular forms "a," "an," "the," and "the" are intended to include the plural forms as well, unless expressly stated otherwise, as understood by one of skill in the art. It should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of other features, information, data, steps, operations, elements, components, and/or groups thereof, all of which may be included in the present application. It will be understood that when we refer to one element being "connected" to another element, the one element can be directly connected to the other element or the one element and the other element can be connected through intervening elements. Further, "connected" as used herein may include wireless connections.
In order to make the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in further detail with reference to the accompanying drawings. It should be noted that the following embodiments may be referred to, or combined with each other, and the description will not be repeated for the same terms, similar features, similar implementation steps, and the like in different embodiments.
The embodiment of the application provides a motor assembly production line, as shown in fig. 1-5, fig. 1 is a schematic structural diagram of the motor assembly production line in the embodiment of the application; fig. 2 is a schematic structural diagram of a first feeding mechanism 2 according to an embodiment of the present application; fig. 3 is a schematic structural view of a first mounting mechanism 3 according to an embodiment of the present application; fig. 4 is a schematic structural view of a second feeding mechanism 4 and a second mounting mechanism 5 according to an embodiment of the present application; fig. 5 is a schematic structural diagram of a carrying mechanism 6 according to an embodiment of the present application.
The motor assembly production line comprises a workbench 1, a first feeding mechanism 2, a first mounting mechanism 3, a second feeding mechanism 4, a second mounting mechanism 5, a carrying mechanism 6, a production line 7 and a sorting mechanism 8;
The first feeding mechanism 2, the second feeding mechanism 4, the carrying mechanism 6 and the assembly line 7 are fixedly connected to the workbench 1;
The first installation mechanism 3 and the second installation mechanism 5 are both connected to the workbench 1 in a sliding manner, and the moving ranges cover the first feeding mechanism 2, the carrying mechanism 6, the second feeding mechanism 4 and the carrying mechanism 6 respectively;
the sorting mechanism 8 is slidably connected to the table 1 and has a range of movement covering the handling mechanism 6 and the line 7.
According to the embodiment of the application, the first feeding mechanism 2 and the second feeding mechanism are used for respectively providing the stator and the rotor, the carrying mechanism 6 is used for providing the shell, the first installation mechanism 3 and the second installation mechanism 5 are used for respectively installing the stator and the rotor into the shell, the carrying mechanism 6 is used for tightly pressing the shell, the stator and the rotor, and the shell, the stator and the rotor are conveyed to the assembly line 7 by the sorting mechanism 8 to execute subsequent flows. Therefore, manual intervention is not needed in the assembly process, the labor cost is reduced, the product quality is improved, and the production efficiency and the automation degree are greatly improved.
In some embodiments of the present application, the first feeding mechanism 2 includes a first frame, a belt supporting plate, a driving device 21 and a belt line 22, where two belt supporting plates are fixedly connected to opposite sides of the first frame, each belt line 22 abuts against one belt supporting plate, and the driving device 21 is in transmission connection with two belt lines 22.
In this embodiment, the driving device 21 includes a gear motor drive or a motorized drum drive, and may provide power to drive the belt line 22. The driving device 21 is connected with the frame through a flange, a bolt and other connecting pieces, so that the driving device 21 can drive the belt line 22 to operate. The two belt lines 22 are respectively located at two sides of the first frame, and a gap exists between the two belt lines 22.
In some embodiments of the present application, the first feeding mechanism 2 further includes a stator tray 23, a tray top plate 24 and a top plate cylinder, the stator tray 23 includes a plurality of openings arranged in an array, two belt lines 22 bear the stator tray 23, the tray top plate 24 is located between the two belt lines 22 and faces the stator tray 23, and the tray top plate 24 is pneumatically connected with the top plate cylinder.
In this embodiment, the top plate cylinder is mainly used to support the stator tray 23, so as to prevent the stator tray 23 from shaking when the first mounting mechanism 3 grips the stator. The inner contour of the opening in the stator tray 23 is adapted to the outer contour of the stator, in one embodiment the opening in the opening is slightly smaller than the size of the stator, in another embodiment the opening has a larger size in the upper half than the stator and a smaller size in the lower half than the stator, both embodiments being such that the stator is at least partly embedded in the opening of the stator tray 23 and not falling out of the opening.
In some embodiments of the present application, the first mounting mechanism 3 includes a second frame, a first guide rail 31, a second guide rail 32, and a first clamping jaw 33, where the second frame is fixedly connected to the table 1, the first guide rail 31 is connected to the second frame, the second guide rail 32 is slidably connected to the first guide rail 31, the first clamping jaw 33 is slidably connected to the second guide rail 32, an extension direction of the first guide rail 31 is parallel to the table 1, and an extension direction of the second guide rail 32 is perpendicular to the table 1.
In this embodiment, the second rail 32 is slidably connected to the first rail 31 through a first connecting plate, on which the second rail 32 and the first clamping jaw 33 are disposed, and the first connecting plate slides on the first rail 31 in a direction parallel to the table 1, so as to drive the second rail 32 and the first clamping jaw 33 to slide in a direction parallel to the table 1. The first clamping jaw 33 is slidably connected to the second guide rail 32 through a second connecting plate, and the second connecting plate slides on the second guide rail 32 along the direction perpendicular to the workbench 1 to drive the first clamping jaw 33 to slide along the direction perpendicular to the workbench 1. The first jaw 33 slides in a direction perpendicular to the table 1 when gripping and lowering the stator, and the first jaw 33 slides in a direction parallel to the table 1 when handling the stator.
In some embodiments of the application, the first mounting means 3 further comprise a first photoelectric sensor connected to the first jaw 33 and facing the table 1.
In this embodiment, when the first clamping jaw 33 hovers above the stator tray 23, the first photoelectric sensor faces one opening of the stator tray 23, i.e. whether the stator exists in the opening can be judged by whether the reflected optical signal can be received, so that idle running is avoided.
In some embodiments of the present application, the second feeding mechanism 4 includes a third frame, a third guide rail 41, and a rotor tray 42, where the third frame is fixedly connected to the table 1, the rotor tray 42 is slidably connected to the third guide rail 41, and the rotor tray 42 includes a plurality of openings arranged in an array.
In this embodiment, the rotor tray 42 is similar to the stator tray 23, and the rotor is at least partially inserted into the opening of the rotor tray 42 and does not fall out of the opening.
In some embodiments of the present application, the second mounting mechanism 5 includes a fourth frame, a fourth guide rail 51, a fifth guide rail 52, and a second clamping jaw 53, where the fourth frame is fixedly connected to the table 1, the fourth guide rail 51 is connected to the fourth frame, the fifth guide rail 52 is slidably connected to the fourth guide rail 51, the second clamping jaw 53 is slidably connected to the fifth guide rail 52, an extension direction of the fourth guide rail 51 is parallel to the table 1, and an extension direction of the fifth guide rail 52 is perpendicular to the table 1.
In some embodiments of the application, the second mounting mechanism 5 further comprises a second photoelectric sensor connected to the second jaw 53 and facing the table 1.
In the present embodiment, the second mounting mechanism 5 is the same as the first mounting mechanism 3.
In some embodiments of the present application, the handling mechanism 6 includes a fifth frame, a sixth rail 61, a housing jig 62, and a press 63, the fifth frame is fixedly connected to the table 1, the sixth rail 61 is connected to the fifth frame, the housing jig 62 is slidably connected to the sixth rail 61, and the press 63 is located above the sixth rail 61 and faces the sixth rail 61.
In this embodiment, the housing is carried in the housing jig 62, the housing jig 62 is located near one end of the first feeding mechanism 2, and the first mounting mechanism 3 pre-loads the stator into the housing. The casing jig 62 moves to one end close to the second feeding mechanism 4 through the sixth guide rail 61, the second mounting mechanism 5 pre-loads the rotor into the casing with the stator, and the press-fitting machine 63 tightly presses the rotor, the stator and the casing.
In some embodiments of the present application, the sorting mechanism 8 includes a sixth frame, a seventh rail, an eighth rail, and a third jaw, where the sixth frame is fixedly connected to the table 1, the seventh rail is connected to the sixth frame, the eighth rail is slidably connected to the seventh rail, the third jaw is slidably connected to the eighth rail, an extension direction of the seventh rail is parallel to the table 1, and an extension direction of the eighth rail is perpendicular to the table 1.
Compared with the prior art, the method and the device can realize at least the following beneficial effects by applying the embodiment of the application: according to the embodiment of the application, the first feeding mechanism 2 and the second feeding mechanism are used for respectively providing the stator and the rotor, the carrying mechanism 6 is used for providing the shell, the first installation mechanism 3 and the second installation mechanism 5 are used for respectively installing the stator and the rotor into the shell, the carrying mechanism 6 is used for tightly pressing the shell, the stator and the rotor, and the shell, the stator and the rotor are conveyed to the assembly line 7 by the sorting mechanism 8 to execute subsequent flows. Therefore, manual intervention is not needed in the assembly process, the labor cost is reduced, the product quality is improved, and the production efficiency and the automation degree are greatly improved.
In the description of the present application, the directions or positional relationships indicated by the words "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., are exemplary directions or positional relationships based on the drawings, are for convenience of description or simplification of description of the embodiments of the present application, and do not indicate or imply that the devices or components referred to must have a specific orientation, be configured and operated in a specific orientation, and thus are not to be construed as limiting the present application.
The terms "first," "second," and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present specification, a particular feature, structure, material, or characteristic may be combined in any suitable manner in one or more embodiments or examples.
Those of skill in the art will appreciate that the various operations, methods, steps in the flow, acts, schemes, and alternatives discussed in the present application may be alternated, altered, combined, or eliminated. Further, other steps, means, or steps in a process having various operations, methods, or procedures discussed herein may be alternated, altered, rearranged, disassembled, combined, or eliminated. Further, steps, measures, schemes in the prior art with various operations, methods, flows disclosed in the present application may also be alternated, altered, rearranged, decomposed, combined, or deleted.
The foregoing is only a part of the embodiments of the present application, and it should be noted that, for those skilled in the art, other similar implementation means based on the technical idea of the present application may be adopted without departing from the technical idea of the solution of the present application, which is also within the protection scope of the embodiments of the present application.
Claims (10)
1. The motor assembly production line is characterized by comprising a workbench, a first feeding mechanism, a first mounting mechanism, a second feeding mechanism, a second mounting mechanism, a carrying mechanism, a production line and a sorting mechanism;
the first feeding mechanism, the second feeding mechanism, the carrying mechanism and the assembly line are fixedly connected to the workbench;
The first installation mechanism and the second installation mechanism are both connected to the workbench in a sliding manner, and the moving range covers the first feeding mechanism, the carrying mechanism, the second feeding mechanism and the carrying mechanism respectively;
The sorting mechanism is connected with the workbench in a sliding manner, and the moving range covers the carrying mechanism and the assembly line.
2. The motor assembly line of claim 1, wherein the first feeding mechanism comprises a first frame, belt pallets, a driving device and belt lines, wherein two belt pallets are respectively fixedly connected to opposite sides of the first frame, each belt line is abutted to one belt pallet, and the driving device is in transmission connection with two belt lines.
3. The motor assembly line of claim 2, wherein the first feed mechanism further comprises a stator tray, a tray top plate, and a top plate cylinder, the stator tray comprises a plurality of openings arranged in an array, two belt lines bear the stator tray, the tray top plate is positioned between the two belt lines and faces the stator tray, and the tray top plate is pneumatically connected with the top plate cylinder.
4. The motor assembly line of claim 1, wherein the first mounting mechanism comprises a second frame, a first rail, a second rail, and a first jaw, the second frame is fixedly connected to the table, the first rail is connected to the second frame, the second rail is slidably connected to the first rail, the first jaw is slidably connected to the second rail, the direction of extension of the first rail is parallel to the table, and the direction of extension of the second rail is perpendicular to the table.
5. The motor assembly line of claim 4, wherein the first mounting mechanism further comprises a first photoelectric sensor connected to the first jaw and oriented toward the table.
6. The motor assembly line of claim 1, wherein the second feed mechanism comprises a third frame, a third rail, and a rotor tray, the third frame being fixedly connected to the table, the rotor tray being slidably connected to the third rail, the rotor tray comprising a plurality of openings arranged in an array.
7. The motor assembly line of claim 1, wherein the second mounting mechanism comprises a fourth frame, a fourth rail, a fifth rail, and a second jaw, the fourth frame is fixedly connected to the table, the fourth rail is connected to the fourth frame, the fifth rail is slidably connected to the fourth rail, the second jaw is slidably connected to the fifth rail, the fourth rail extends in a direction parallel to the table, and the fifth rail extends in a direction perpendicular to the table.
8. The motor assembly line of claim 7, wherein the second mounting mechanism further comprises a second photoelectric sensor connected to the second jaw and oriented toward the table.
9. The motor assembly line of claim 1, wherein the handling mechanism comprises a fifth frame, a sixth rail, a housing jig, and a press-fitting machine, the fifth frame is fixedly connected to the table, the sixth rail is connected to the fifth frame, the housing jig is slidably connected to the sixth rail, and the press-fitting machine is located above and toward the sixth rail.
10. The motor assembly line of claim 1, wherein the sorting mechanism comprises a sixth frame, a seventh rail, an eighth rail, and a third jaw, the sixth frame is fixedly connected to the table, the seventh rail is connected to the sixth frame, the eighth rail is slidably connected to the seventh rail, the third jaw is slidably connected to the eighth rail, an extension direction of the seventh rail is parallel to the table, and an extension direction of the eighth rail is perpendicular to the table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322737322.1U CN221328770U (en) | 2023-10-11 | 2023-10-11 | Motor assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322737322.1U CN221328770U (en) | 2023-10-11 | 2023-10-11 | Motor assembly production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221328770U true CN221328770U (en) | 2024-07-12 |
Family
ID=91786571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322737322.1U Active CN221328770U (en) | 2023-10-11 | 2023-10-11 | Motor assembly production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221328770U (en) |
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2023
- 2023-10-11 CN CN202322737322.1U patent/CN221328770U/en active Active
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