CN209850283U - Fan ring buckling machine, ring pressing mechanism and ring pressing jig thereof - Google Patents
Fan ring buckling machine, ring pressing mechanism and ring pressing jig thereof Download PDFInfo
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Abstract
本实用新型属于风扇生产设备技术领域,尤其涉及一种风扇扣环机及其压环机构和压环治具,其特征在于,该压环治具包括安装板、安装座、推动件、第一压力传感器、探头、套筒和探针,所述安装板设有贯穿的滑槽;所述安装座设于所述安装板上;所述推动件设于所述安装座上,且所述推动件的伸缩端伸入所述安装座内中;所述第一压力传感器与所述推动件连接;所述探头与所述第一压力传感器连接;所述套筒带有磁性且固定设于所述安装板底部,所述探针滑动连接在所述套筒内;所述探针的上端设置有限位块。本实用新型对比现有技术的有益效果在于:该结构能够有效地对每次扣环组装工序的结果进行检测,防止漏装,保证产品质量,提高生产效率。
The utility model belongs to the technical field of fan production equipment, and in particular relates to a fan buckle machine, a ring pressing mechanism and a ring pressing fixture. Pressure sensors, probes, sleeves and probes, the mounting plate is provided with a through chute; the mounting base is located on the mounting plate; the pusher is located on the mounting base, and the The telescopic end of the piece extends into the mounting seat; the first pressure sensor is connected to the pusher; the probe is connected to the first pressure sensor; the sleeve is magnetic and fixed on the The bottom of the mounting plate, the probe is slidably connected in the sleeve; the upper end of the probe is provided with a limit block. Compared with the prior art, the utility model has the beneficial effects that: the structure can effectively detect the result of each buckle assembly process, prevent missing assembly, ensure product quality, and improve production efficiency.
Description
技术领域technical field
本实用新型属于风扇生产设备技术领域,尤其涉及一种风扇扣环机及其压环机构和压环治具。The utility model belongs to the technical field of fan production equipment, in particular to a fan buckle machine, a ring pressing mechanism and a ring pressing jig.
背景技术Background technique
散热风扇的组装,包括扣环工序,现有技术中,风扇扣环工艺一般由人工完成,由于人工作业的速度慢,而且人工成本相当高,不利于企业的经济发展,同时,组装的效果会随着作业时间下降,导致产品的质量下降,不利于企业的发展。The assembly of the cooling fan includes the buckle process. In the prior art, the fan buckle process is generally completed manually. Due to the slow speed of manual work and the high labor cost, it is not conducive to the economic development of the enterprise. At the same time, the effect of assembly It will decrease with the operating time, leading to a decrease in the quality of the product, which is not conducive to the development of the enterprise.
因此,人们研发出风扇扣环机取代人工作业,风扇扣环机一般包括送料机构和压环机构,送料机构将扣环输送至安装工位后,压环机构将扣环安装到置放在安装工位上的待组装风扇上;但是现有技术中的压环机构存在以下缺陷:Therefore, people have developed a fan buckle machine to replace manual work. The fan buckle machine generally includes a feeding mechanism and a ring pressing mechanism. On the fan to be assembled on the installation station; but the pressing ring mechanism in the prior art has the following defects:
1. 每一次压环的力度相同,无法适配不同规格的产品,如果压力不当会导致产品和设备的损坏。1. The strength of the pressure ring is the same every time, and it cannot be adapted to products of different specifications. If the pressure is improper, it will cause damage to the product and equipment.
2. 无法检测扣环是否漏装,导致产品需要返工,影响生产效率。2. It is impossible to detect whether the buckle is missing, resulting in the need for rework of the product and affecting production efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种风扇扣环机及其压环机构和压环治具,旨在解决现有技术中的风扇扣环机构的压环机构无法检测扣环是否漏装,影响生产效率的技术问题。The purpose of the utility model is to provide a fan buckle machine and its pressure ring mechanism and pressure ring fixture, aiming to solve the problem that the pressure ring mechanism of the fan buckle mechanism in the prior art cannot detect whether the buckle is missing, which affects production Technical issues of efficiency.
为实现上述目的,本实用新型实施例提供的一种压环治具,适用于风扇扣环机,包括安装板、安装座、推动件、第一压力传感器、探头、套筒和探针,所述安装板设有贯穿的滑槽;所述安装座设于所述安装板上,且所述安装座设有内腔;所述推动件设于所述安装座上,且所述推动件的伸缩端伸入所述内腔中;所述第一压力传感器设于所述推动件的伸缩端;所述探头固定连接在所述第一压力传感器的底部;所述套筒固定设于所述安装板底部,且所述套筒的底部设有磁性件;所述探针滑动连接在所述套筒内;所述探针的上端设置有限位块,所述限位块能够沿所述滑槽滑动,使所述限位块的上端面与所述安装板的上端平齐。In order to achieve the above purpose, a pressure ring fixture provided by the embodiment of the utility model is suitable for a fan buckle machine, including a mounting plate, a mounting seat, a pusher, a first pressure sensor, a probe, a sleeve and a probe. The mounting plate is provided with a through chute; the mounting seat is provided on the mounting plate, and the mounting seat is provided with an inner cavity; the pushing member is provided on the mounting seat, and the pushing member The telescopic end extends into the inner cavity; the first pressure sensor is arranged at the telescopic end of the pusher; the probe is fixedly connected to the bottom of the first pressure sensor; the sleeve is fixedly arranged on the The bottom of the mounting plate, and the bottom of the sleeve is provided with a magnetic piece; the probe is slidably connected in the sleeve; the upper end of the probe is provided with a limit block, and the limit block can slide along the The slot slides so that the upper end surface of the limiting block is flush with the upper end of the mounting plate.
可选地,所述推动件为气缸,所述探头的截面呈“凸”型,所述气缸能够驱动所述探头往下移动,使所述探头的底面与所述安装板抵接。Optionally, the pusher is a cylinder, and the section of the probe is "convex", and the cylinder can drive the probe to move downward, so that the bottom surface of the probe abuts against the mounting plate.
本实用新型实施例提供的压环治具中的上述一个或多个技术方案至少具有如下技术效果之一:套筒磁吸扣环时,扣环推动探针,使探针带动限位块往上移动,使限位块的端部往上凸起,其上端面高于安装板;在扣环组装完毕后,推动件推动探头往安装板的方向移动,如果扣环没有组装在风扇上,则探头与限位块抵接,使第一压力传感器受力,进而获得检测结果;本实用新型通过该结构有效地对每次扣环组装工序的结果进行检测,防止漏装,保证产品质量,提高生产效率。The above-mentioned one or more technical solutions in the pressure ring fixture provided by the embodiment of the utility model have at least one of the following technical effects: when the sleeve magnetically attracts the buckle, the buckle pushes the probe, so that the probe drives the limit block to Move upward, so that the end of the limit block protrudes upwards, and its upper end surface is higher than the mounting plate; after the clasp is assembled, the pusher pushes the probe to move toward the mounting plate. If the clasp is not assembled on the fan, Then the probe abuts against the limit block, so that the first pressure sensor is stressed, and then the detection result is obtained; the utility model effectively detects the result of each buckle assembly process through this structure, prevents missing assembly, and ensures product quality. Increase productivity.
为了实现上述目的,本实用新型实施例提供一种压环机构,适用于风扇扣环机,包括支撑架、连接杆、连接板、导向杆、上述的压环治具、第二压力传感器和推动组件,所述支撑架设有滑槽;所述连接杆滑动连接在所述滑槽内;所述连接板固定连接在所述连接杆的底部,且所述连接板设置有导向槽;所述导向杆滑动连接在所述导向槽内,且所述导向杆的两端分别伸入所述导向槽;所述导向杆的上端设置有限位块;所述压环治具固定连接在所述导向杆的下端;所述第二压力传感器设于所述连接板的底部;所述推动组件设于所述支撑架上,且所述推动组件的伸缩端与所述连接杆固定连接,使所述推动组件能够推动所述连接杆沿所述滑槽移动。In order to achieve the above purpose, the embodiment of the utility model provides a pressure ring mechanism, which is suitable for the fan buckle machine, including a support frame, a connecting rod, a connecting plate, a guide rod, the above-mentioned pressure ring jig, a second pressure sensor and a push Assemblies, the support frame is provided with a chute; the connecting rod is slidably connected in the chute; the connecting plate is fixedly connected to the bottom of the connecting rod, and the connecting plate is provided with a guide groove; the guiding The rod is slidably connected in the guide groove, and the two ends of the guide rod extend into the guide groove respectively; the upper end of the guide rod is provided with a limit block; the pressure ring jig is fixedly connected to the guide rod The lower end of the second pressure sensor is arranged on the bottom of the connecting plate; the pushing assembly is arranged on the support frame, and the telescoping end of the pushing assembly is fixedly connected with the connecting rod, so that the pushing The component can push the connecting rod to move along the sliding slot.
可选地,所述导向杆的底部与所述安装座固定连接,所述安装座的两侧均设置有往上延伸的支撑板,两所述支撑板的相对侧壁上均设置有第一导轨副,所述连接板的两端分别与对应的所述第一导轨副的滑块固定连接。Optionally, the bottom of the guide rod is fixedly connected to the mounting base, and both sides of the mounting base are provided with support plates extending upward, and the opposite side walls of the two support plates are provided with first For the pair of guide rails, both ends of the connecting plate are respectively fixedly connected with the corresponding sliders of the first guide rail pair.
可选地,所述推动组件包括支撑座、第二导轨副、丝杆副、移动块和驱动电机,所述支撑座设于所述支撑架上,所述支撑座设有腔体,所述第二导轨副设于所述腔体的内壁上,所述驱动电机设于所述支撑座的上端,所述腔体的顶壁设有避空槽,所述丝杆副的丝杆的一端与所述支撑架转动连接,所述丝杆副的丝杆的另一端穿过所述避空槽,所述驱动电机的主轴通过传动机构与所述丝杆副的丝杆驱动连接,所述移动块与所述丝杆副的螺母固定连接,且所述移动块的端部与所述第二导轨副的滑块固定连接。Optionally, the push assembly includes a support seat, a second guide rail pair, a screw pair, a moving block and a drive motor, the support seat is arranged on the support frame, the support seat is provided with a cavity, and the The second guide rail pair is arranged on the inner wall of the cavity, the driving motor is arranged at the upper end of the support base, the top wall of the cavity is provided with an escape groove, and one end of the screw rod of the screw rod pair It is rotatably connected with the support frame, the other end of the screw of the screw pair passes through the avoidance groove, the main shaft of the driving motor is driven and connected with the screw of the screw pair through a transmission mechanism, and the The moving block is fixedly connected to the nut of the screw pair, and the end of the moving block is fixedly connected to the slider of the second guide rail pair.
本实用新型实施例提供的压环机构的上述一个或多个技术方案至少具有如下技术效果之一:The above-mentioned one or more technical solutions of the pressure ring mechanism provided by the embodiment of the utility model have at least one of the following technical effects:
1. 套筒磁吸扣环时,扣环推动探针,使探针带动限位块往上移动,使限位块的端部往上凸起,其上端面高于安装板;在扣环组装完毕后,推动件推动探头往安装板的方向移动,如果扣环没有组装在风扇上,则探头与限位块抵接,使第一压力传感器受力,进而获得检测结果;本实用新型通过该结构有效地对每次扣环组装工序的结果进行检测,防止漏装,保证产品质量,提高生产效率。1. When the sleeve magnetically attracts the buckle, the buckle pushes the probe, so that the probe drives the limit block to move upward, so that the end of the limit block protrudes upward, and its upper end surface is higher than the mounting plate; After the assembly is completed, the pusher pushes the probe to move towards the mounting plate. If the buckle is not assembled on the fan, the probe will touch the limit block, so that the first pressure sensor will be stressed, and then the detection result will be obtained; the utility model adopts The structure effectively detects the result of each buckle assembly process, prevents missing assembly, ensures product quality, and improves production efficiency.
2. 在需要组装扣环时,支撑架上的推动组件通过连接杆推动连接板上的压环治具沿所述导向杆往下移动,将扣环组装在风扇上;第二压力传感器与压环治具抵接受力,当压力达到预设值时,推动组件停止推动,防止压力过大,导致产品和设备损坏,增长设备使用寿命,同时保证成品率,提高生产质量。2. When it is necessary to assemble the buckle, the pushing component on the support frame pushes the pressure ring jig on the connection plate to move down along the guide rod through the connecting rod, and the buckle is assembled on the fan; the second pressure sensor is connected with the pressure ring. The ring fixture resists the force. When the pressure reaches the preset value, the push component stops to prevent excessive pressure from causing damage to the product and equipment, prolong the service life of the equipment, and at the same time ensure the yield and improve the production quality.
为了实现上述目的,本实用新型实施例提供一种风扇扣环机,包括:机座、抬升机构、送料机构和上述的压环机构,所述机座设有安装工位,且所述机座的上端设有安装板,所述安装板位于所述安装工位上方;所述抬升机构设于所述机座的底部,且所述抬升机构用于抬升置放在所述安装工位上的待组装风扇;所述送料机构设于所述安装工位的一侧,且所述送料机构用于输送扣环至所述安装工位;所述压环机构设于所述机座上;其中,所述送料机构的送料端推送扣环至所述安装工位上,所述压环机构磁吸扣环后,所述抬升机构往上推动待组装风扇,使扣环安装在待组装风扇上。In order to achieve the above purpose, an embodiment of the utility model provides a fan buckle machine, including: a machine base, a lifting mechanism, a feeding mechanism and the above-mentioned pressing ring mechanism, the machine base is provided with an installation station, and the machine base The upper end is provided with a mounting plate, the mounting plate is located above the installation station; the lifting mechanism is located at the bottom of the base, and the lifting mechanism is used to lift the The fan to be assembled; the feeding mechanism is arranged on one side of the installation station, and the feeding mechanism is used to transport the buckle to the installation station; the ring pressing mechanism is arranged on the base; wherein , the feeding end of the feeding mechanism pushes the buckle to the installation station, and after the pressing ring mechanism magnetically attracts the buckle, the lifting mechanism pushes up the fan to be assembled, so that the buckle is installed on the fan to be assembled .
可选地,所述机座设有贯穿的让位槽,所述抬升机构包括固定座、摆臂和顶杆,所述固定座固定设于所述机座的底部,所述摆臂与所述固定座枢接,且所述摆臂的两端往两侧延伸;所述顶杆互动连接在所述让位槽内,且所述顶杆的一端与所述摆臂的端部固定连接,所述机座上设置有用于驱动所述摆臂转动的驱动件。Optionally, the machine base is provided with a through relief slot, the lifting mechanism includes a fixed base, a swing arm and a push rod, the fixed base is fixed on the bottom of the machine base, the swing arm and the The fixing seat is pivotally connected, and the two ends of the swing arm extend to both sides; the push rod is interactively connected in the relief groove, and one end of the push rod is fixedly connected with the end of the swing arm , the base is provided with a driving member for driving the swing arm to rotate.
可选地,所述送料机构包括连接座和推送组件,所述连接座设于所述机座上,且所述连接座上设有送料槽,所述推送组件设于所述连接座的上端一侧,所述推送组件的伸缩端能够沿所述送料槽移动,且该伸缩端设有用于装载扣环的载料槽。Optionally, the feeding mechanism includes a connecting seat and a push assembly, the connecting seat is arranged on the machine base, and a feeding groove is provided on the connecting seat, and the pushing assembly is arranged at the upper end of the connecting seat On one side, the telescopic end of the push assembly can move along the feeding slot, and the telescopic end is provided with a loading slot for loading buckles.
可选地,所述推送组件包括推送件和载料块,所述推送件设于所述连接座的上端一侧,所述载料块的一端与所述推送件的伸缩端固定连接,所述载料槽设于所述载料块的另一端;装载有扣环的所述载料块经所述推送件推动,沿所述送料槽滑动,扣环输送至所述安装工位上;所述连接座的上端设置有导向座,所述导向座设有导向孔,所述载料块与所述导向座滑动配合;所述推送件为气缸或气动滑台。Optionally, the pushing assembly includes a pushing piece and a material carrying block, the pushing piece is arranged on the side of the upper end of the connecting seat, one end of the material carrying block is fixedly connected to the telescopic end of the pushing piece, the The loading trough is arranged at the other end of the loading block; the loading block loaded with a buckle is pushed by the pushing member, slides along the feeding slot, and the buckle is transported to the installation station; The upper end of the connection seat is provided with a guide seat, and the guide seat is provided with a guide hole, and the loading block is slidingly matched with the guide seat; the pushing member is a cylinder or a pneumatic slide table.
可选地,所述送料机构的数量为两组,两所述送料机构对称地位于所述安装工位的两侧。Optionally, there are two sets of feeding mechanisms, and the two feeding mechanisms are located symmetrically on both sides of the installation station.
1. 本实用新型实施例提供的风扇扣环机中的上述一个或多个技术方案至少具有如下技术效果之一:套筒磁吸扣环时,扣环推动探针,使探针带动限位块往上移动,使限位块的端部往上凸起,其上端面高于安装板;在扣环组装完毕后,推动件推动探头往安装板的方向移动,如果扣环没有组装在风扇上,则探头与限位块抵接,使第一压力传感器受力,进而获得检测结果;本实用新型通过该结构有效地对每次扣环组装工序的结果进行检测,防止漏装,保证产品质量,提高生产效率。1. The above-mentioned one or more technical solutions in the fan buckle machine provided by the embodiment of the utility model have at least one of the following technical effects: when the sleeve magnetically attracts the buckle, the buckle pushes the probe, so that the probe drives the limit The block moves upwards, so that the end of the limit block protrudes upwards, and its upper end surface is higher than the mounting plate; after the buckle is assembled, the pusher pushes the probe to move toward the mounting plate. On the upper side, the probe abuts against the limit block, so that the first pressure sensor is stressed, and then the detection result is obtained; the utility model effectively detects the result of each buckle assembly process through this structure, prevents missing assembly, and ensures that the product quality and increase production efficiency.
2. 在需要组装扣环时,支撑架上的推动组件通过连接杆推动连接板上的压环治具沿导向杆往下移动,将扣环组装在风扇上;当第二压力传感器与压环治具抵接受力,当压力达到预设值时,推动组件停止推动,防止压力过大,导致产品和设备损坏,增长设备使用寿命,同时保证成品率,提高生产质量。2. When it is necessary to assemble the buckle, the pushing component on the support frame pushes the pressure ring jig on the connection plate to move down along the guide rod through the connecting rod, and the buckle is assembled on the fan; when the second pressure sensor and the pressure ring The jig resists the force. When the pressure reaches the preset value, the push component stops to prevent excessive pressure from causing damage to the product and equipment, prolong the service life of the equipment, and at the same time ensure the yield and improve the production quality.
3. 机座上的送料机构的送料端推送扣环至安装工位上,压环机构磁吸扣环后,抬升机构往上推动待组装风扇,使扣环安装在待组装风扇上,取代人工作业,提高生产效率,同时保证产品的质量。3. The feeding end of the feeding mechanism on the machine base pushes the buckle to the installation station. After the buckle is magnetically attracted by the pressing ring mechanism, the lifting mechanism pushes up the fan to be assembled, so that the buckle is installed on the fan to be assembled, replacing the human body. Work, improve production efficiency, while ensuring product quality.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the following will briefly introduce the accompanying drawings that are required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only the practical For some novel embodiments, those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1为本实用新型实施例提供的风扇扣环机的结构示意图。Fig. 1 is a schematic structural diagram of a fan buckle machine provided by an embodiment of the present invention.
图2为图1中A的放大图。Fig. 2 is an enlarged view of A in Fig. 1 .
图3为图1中B的放大图。Fig. 3 is an enlarged view of B in Fig. 1 .
图4为本实用新型实施例提供的抬升机构的结构示意图。Fig. 4 is a schematic structural diagram of the lifting mechanism provided by the embodiment of the present invention.
图5为本实用新型实施例提供的送料机构的结构示意图。Fig. 5 is a schematic structural diagram of the feeding mechanism provided by the embodiment of the present invention.
其中,图中各附图标记:Wherein, each reference sign in the figure:
100—压环治具 10—安装板 11—安装座100—Ring fixture 10—Installation plate 11—Installation base
14—探头 12—推动件 13—第一压力传感器14—Probe 12—Pusher 13—First pressure sensor
15—套筒 16—探针 324—导向座15—sleeve 16—probe 324—guiding seat
11a—内腔 16a—限位块 200—压环机构11a—inner cavity 16a—limiting block 200—press ring mechanism
20—支撑架 21—连接杆 22—连接板20—support frame 21—connecting rod 22—connecting plate
23—导向杆 24—第二压力传感器 25—推动组件23—Guide rod 24—Second pressure sensor 25—Push assembly
323—载料块 110—第一导轨副 25a—支撑座323—loading block 110—first guide rail pair 25a—support seat
25b—第二导轨副 25c—丝杆副 25d—移动块25b—second guide rail pair 25c—screw rod pair 25d—moving block
25e—驱动电机 250—腔体 30—机座25e—drive motor 250—cavity 30—base
31—抬升机构 32—送料机构 30a—安装工位31—lifting mechanism 32—feeding mechanism 30a—installation station
31a—固定座 31b—摆臂 31c—顶杆31a—fixed seat 31b—swing arm 31c—rod
31d—驱动件 32a—连接座 32b—推送组件31d—driver 32a—connecting seat 32b—push component
320—送料槽 321—载料槽 322—推送件320—feeding chute 321—loading chute 322—push piece
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型的实施例,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the embodiments of the present invention, but should not be construed as limitations of the present invention.
在本实用新型实施例的描述中,需要理解的是,如出现术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the embodiments of the present invention, it should be understood that if the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the utility model The examples and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.
此外,如出现术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型实施例的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, terms such as "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本实用新型实施例中,除非另有明确的规定和限定,如出现术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型实施例中的具体含义。In the embodiments of the present utility model, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it can be a fixed connection, or It can be a detachable connection or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary; it can be the internal communication of two components or the interaction relationship between two components . Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present invention according to specific situations.
在本实用新型的一个实施例中,如图1~5所示,一种压环治具100,适用于风扇扣环机,包括安装板10、安装座11、推动件12、第一压力传感器13、探头14、套筒15和探针16,所述安装板10设有贯穿的滑槽(附图未标记);所述安装座11设于所述安装板10上,且所述安装座11设有内腔11a;所述推动件12设于所述安装座11上,且所述推动件12的伸缩端伸入所述内腔11a中;所述第一压力传感器13设于所述推动件12的伸缩端;所述探头14固定连接在所述第一压力传感器13的底部;所述套筒15固定设于所述安装板10底部,且所述套筒15的底部设有磁性件(附图未标记);所述探针16滑动连接在所述套筒15内;所述探针16的上端设置有限位块16a,所述限位块16a能够沿所述滑槽滑动,使所述限位块16a的上端面与所述安装板10的上端平齐;具体地,所述套筒15磁吸扣环时,扣环推动所述探针16,使所述探针16带动所述限位块16a往上移动,使所述限位块16a的端部往上凸起,其上端面高于所述安装板10的上端面;在扣环组装完毕后,所述推动件12推动所述探头14往所述安装板10的方向移动,如果扣环没有组装在风扇上,则所述探头14与所述限位块16a抵接,使所述第一压力传感器13受力,进而获得检测结果,该结构有效地对每次扣环组装工序的结果进行检测,防止漏装,保证产品质量,提高生产效率。In one embodiment of the present invention, as shown in Figures 1 to 5, a pressure ring fixture 100 is suitable for a fan buckle machine, including a mounting plate 10, a mounting base 11, a pusher 12, a first pressure sensor 13. Probe 14, sleeve 15 and probe 16, the mounting plate 10 is provided with a through chute (not marked in the drawings); the mounting seat 11 is arranged on the mounting plate 10, and the mounting seat 11 is provided with an inner cavity 11a; the pusher 12 is set on the mounting base 11, and the telescopic end of the pusher 12 extends into the inner cavity 11a; the first pressure sensor 13 is set on the The telescopic end of the pusher 12; the probe 14 is fixedly connected to the bottom of the first pressure sensor 13; the sleeve 15 is fixed on the bottom of the mounting plate 10, and the bottom of the sleeve 15 is provided with a magnetic (not marked in the drawings); the probe 16 is slidably connected in the sleeve 15; the upper end of the probe 16 is provided with a limit block 16a, and the limit block 16a can slide along the chute, Make the upper end surface of the limiting block 16a flush with the upper end of the mounting plate 10; specifically, when the sleeve 15 magnetically attracts the buckle, the buckle pushes the probe 16, so that the probe 16 Drive the limit block 16a to move upwards, so that the end of the limit block 16a protrudes upwards, and its upper end surface is higher than the upper end surface of the mounting plate 10; after the snap ring is assembled, the pushing Part 12 pushes the probe 14 to move towards the installation plate 10. If the buckle is not assembled on the fan, the probe 14 will abut against the limit block 16a, so that the first pressure sensor 13 will be affected. Force, and then obtain the test results. This structure can effectively test the results of each buckle assembly process, prevent missing assembly, ensure product quality, and improve production efficiency.
在本实用新型的另一个实施例中,所述推动件12为气缸,所述探头14的截面呈“凸”型,所述气缸能够驱动所述探头14往下移动,使所述探头14的底面与所述安装板10抵接;采用气缸能够保证推力,并且结构简单,便于安装;“凸”型结构使探头14的底面积增加,提高检测能力。In another embodiment of the present utility model, the pusher 12 is a cylinder, and the section of the probe 14 is "convex" type, and the cylinder can drive the probe 14 to move downward, so that the probe 14 The bottom surface is in contact with the mounting plate 10; the thrust can be guaranteed by using the cylinder, and the structure is simple, which is convenient for installation; the "convex" structure increases the bottom area of the probe 14 and improves the detection capability.
本实用新型的另一个实施例提供一种压环机构200,适用于风扇扣环机,包括支撑架20、连接杆21、连接板22、导向杆23、所述压环治具100、第二压力传感器24和推动组件25,所述支撑架20设有滑槽(附图未标记);所述连接杆21滑动连接在所述滑槽内;所述连接板22固定连接在所述连接杆21的底部,且所述连接板22设置有导向槽(附图未标记);所述导向杆23滑动连接在所述导向槽内,且所述导向杆23的两端分别伸入所述导向槽;所述导向杆23的上端设置有限位件;所述压环治具100固定连接在所述导向杆23的下端;所述第二压力传感器24设于所述连接板22的底部;所述推动组件25设于所述支撑架20上,且所述推动组件25的伸缩端与所述连接杆21固定连接,使所述推动组件25能够推动所述连接杆21沿所述滑槽移动;具体地,在需要组装扣环时,所述支撑架20上的所述推动组件25通过所述连接杆21推动所述连接板22上的所述压环治具100沿所述导向杆23往下移动,将扣环组装在风扇上;所述第二压力传感器24与所述压环治具100抵接受力,当压力达到预设值时,所述推动组件25停止推动,防止压力过大,导致产品和设备损坏,增长设备使用寿命,同时保证成品率,提高生产质量。Another embodiment of the present utility model provides a pressure ring mechanism 200, which is suitable for a fan buckle machine, including a support frame 20, a connecting rod 21, a connecting plate 22, a guide rod 23, the pressure ring jig 100, a second The pressure sensor 24 and the pushing assembly 25, the support frame 20 is provided with a chute (not marked in the drawings); the connecting rod 21 is slidably connected in the chute; the connecting plate 22 is fixedly connected to the connecting rod 21, and the connecting plate 22 is provided with a guide groove (not marked in the drawings); the guide rod 23 is slidably connected in the guide groove, and the two ends of the guide rod 23 respectively extend into the guide groove; the upper end of the guide rod 23 is provided with a limiter; the pressure ring fixture 100 is fixedly connected to the lower end of the guide rod 23; the second pressure sensor 24 is located at the bottom of the connecting plate 22; The pushing assembly 25 is arranged on the support frame 20, and the telescoping end of the pushing assembly 25 is fixedly connected with the connecting rod 21, so that the pushing assembly 25 can push the connecting rod 21 to move along the chute Specifically, when the clasp needs to be assembled, the pushing assembly 25 on the support frame 20 pushes the ring clamping tool 100 on the connecting plate 22 along the guide rod 23 through the connecting rod 21 Move down to assemble the clasp on the fan; the second pressure sensor 24 and the pressure ring fixture 100 are under force, and when the pressure reaches a preset value, the push assembly 25 stops pushing to prevent excessive pressure. Large, resulting in damage to products and equipment, increasing the service life of equipment, while ensuring the yield and improving production quality.
在本实用新型的另一个实施例中,所述导向杆23的底部与所述安装座11固定连接,所述安装座11的两侧均设置有往上延伸的支撑板11b,两所述支撑板11b的相对侧壁上均设置有第一导轨副110,所述连接板22的两端分别与对应的所述第一导轨副110的滑块固定连接;具体地,所述连接板22通过所述第一导轨副110作为导向元件进行移动,提高结构稳定性。In another embodiment of the present utility model, the bottom of the guide rod 23 is fixedly connected with the mounting base 11, and both sides of the mounting base 11 are provided with upwardly extending support plates 11b, and the two supporting plates 11b The opposite side walls of the plate 11b are provided with a first guide rail pair 110, and the two ends of the connecting plate 22 are respectively fixedly connected with the corresponding sliders of the first guide rail pair 110; specifically, the connecting plate 22 passes through The first guide rail pair 110 moves as a guide element to improve structural stability.
在本实用新型的另一个实施例中,所述推动组件25包括支撑座25a、第二导轨副25b、丝杆副25c、移动块25d和驱动电机25e,所述支撑座25a设于所述支撑架20上,所述支撑座25a设有腔体250,所述第二导轨副25b设于所述腔体250的内壁上,所述驱动电机25e设于所述支撑座25a的上端,所述腔体250的顶壁设有避空槽,所述丝杆副25c的丝杆的一端与所述支撑架20转动连接,所述丝杆副25c的丝杆的另一端穿过所述避空槽,所述驱动电机25e的主轴通过传动机构与所述丝杆副25c的丝杆驱动连接,所述移动块25d与所述丝杆副25c的螺母固定连接,且所述移动块25d的端部与所述第二导轨副25b的滑块固定连接;具体地,所述驱动电机25e驱动丝杆旋转,使螺母带动所述移动块25d往下移动,进而实现扣环的组装,采用驱动电机25e—丝杆副25c的驱动方式能够提高驱动源的响应速度,进一步地保证设备和产品的安全,提高生产效率,降低生产成本。In another embodiment of the present utility model, the push assembly 25 includes a support seat 25a, a second guide rail pair 25b, a screw pair 25c, a moving block 25d and a driving motor 25e, and the support seat 25a is arranged on the support On the frame 20, the support seat 25a is provided with a cavity 250, the second guide rail pair 25b is arranged on the inner wall of the cavity 250, the driving motor 25e is arranged at the upper end of the support seat 25a, and the The top wall of the cavity 250 is provided with a space-avoiding groove, and one end of the screw mandrel of the screw mandrel pair 25c is rotatably connected with the support frame 20, and the other end of the screw mandrel of the screw mandrel pair 25c passes through the space-avoiding groove. slot, the main shaft of the drive motor 25e is driven and connected to the screw of the screw pair 25c through a transmission mechanism, the moving block 25d is fixedly connected to the nut of the screw pair 25c, and the end of the moving block 25d The part is fixedly connected with the slider of the second guide rail pair 25b; specifically, the driving motor 25e drives the screw to rotate, so that the nut drives the moving block 25d to move down, thereby realizing the assembly of the buckle. 25e—The driving mode of the screw pair 25c can improve the response speed of the driving source, further ensure the safety of equipment and products, improve production efficiency, and reduce production costs.
本实用新型的另一个实施例提供一种风扇扣环机,包括机座30、抬升机构31、送料机构32和所述压环机构200,所述机座30设有安装工位30a,且所述机座30的上端设有安装板10,所述安装板10位于所述安装工位30a上方;所述抬升机构31设于所述机座30的底部,且所述抬升机构31用于抬升置放在所述安装工位30a上的待组装风扇;所述送料机构32设于所述安装工位30a的一侧,且所述送料机构32用于输送扣环至所述安装工位30a;所述压环机构200设于所述机座30上;具体地,所述送料机构32的送料端推送扣环至所述安装工位30a上,所述压环机构200磁吸扣环后,所述抬升机构31往上推动待组装风扇,使扣环安装在待组装风扇上;取代人工作业,提高生产效率,同时保证产品的质量。Another embodiment of the present utility model provides a fan buckle machine, including a base 30, a lifting mechanism 31, a feeding mechanism 32 and the ring pressing mechanism 200, the base 30 is provided with an installation station 30a, and the The upper end of the base 30 is provided with a mounting plate 10, the mounting plate 10 is located above the installation station 30a; the lifting mechanism 31 is located at the bottom of the base 30, and the lifting mechanism 31 is used to lift The fan to be assembled is placed on the installation station 30a; the feeding mechanism 32 is arranged on one side of the installation station 30a, and the feeding mechanism 32 is used to transport the buckle to the installation station 30a The ring pressing mechanism 200 is arranged on the base 30; specifically, the feeding end of the feeding mechanism 32 pushes the buckle to the installation station 30a, and the ring pressing mechanism 200 magnetically attracts the buckle , the lifting mechanism 31 pushes the fan to be assembled upwards, so that the buckle is installed on the fan to be assembled; instead of manual work, the production efficiency is improved, and the quality of the product is guaranteed at the same time.
在本实用新型的另一个实施例中,所述机座30设有贯穿的让位槽,所述抬升机构31包括固定座31a、摆臂31b和顶杆31c,所述固定座31a固定设于所述机座30的底部,所述摆臂31b与所述固定座31a枢接,且所述摆臂31b的两端往两侧延伸;所述顶杆31c互动连接在所述让位槽内,且所述顶杆31c的一端与所述摆臂31b的端部固定连接,所述机座30上设置有用于驱动所述摆臂31b转动的驱动件31d,所述驱动件31d为气缸或电动推杆;具体地,所述驱动件31d推动所述摆臂31b绕所述固定座31a旋转,使所述顶杆31c抬升待组装的风扇,利用摆臂31b原理实现抬升,使结构变得更加简单,便于安装。In another embodiment of the present utility model, the base 30 is provided with a pass-through relief groove, and the lifting mechanism 31 includes a fixed seat 31a, a swing arm 31b and a push rod 31c, and the fixed seat 31a is fixed on At the bottom of the base 30, the swing arm 31b is pivotally connected to the fixed seat 31a, and the two ends of the swing arm 31b extend to both sides; the push rod 31c is interactively connected in the relief groove , and one end of the push rod 31c is fixedly connected to the end of the swing arm 31b, the base 30 is provided with a driving member 31d for driving the swing arm 31b to rotate, and the driving member 31d is a cylinder or Electric push rod; specifically, the driving part 31d pushes the swing arm 31b to rotate around the fixed seat 31a, so that the push rod 31c lifts the fan to be assembled, and the lift is realized by using the principle of the swing arm 31b, so that the structure becomes Simpler and easier to install.
在本实用新型的另一个实施例中,所述送料机构32包括连接座32a和推送组件32b,所述连接座32a设于所述机座30上,且所述连接座32a上设有送料槽320,所述推送组件32b设于所述连接座32a的上端一侧,所述推送组件32b的伸缩端能够沿所述送料槽320移动,且该伸缩端设有用于装载扣环的载料槽321,所述推送组件32b通过所述送料槽320输送扣环至所述安装工位30a,这样送料方式结构简单,便于安装。In another embodiment of the present utility model, the feeding mechanism 32 includes a connecting seat 32a and a pushing assembly 32b, the connecting seat 32a is arranged on the machine base 30, and a feeding groove is provided on the connecting seat 32a 320, the push assembly 32b is arranged on the upper end side of the connecting seat 32a, the telescopic end of the push assembly 32b can move along the feeding chute 320, and the telescopic end is provided with a loading chute for loading buckles 321, the pushing component 32b transports the buckle to the installation station 30a through the feeding groove 320, so that the feeding method has a simple structure and is convenient for installation.
在本实用新型的另一个实施例中,所述推送组件32b包括推送件322和载料块323,所述推送件322设于所述连接座32a的上端一侧,所述载料块323的一端与所述推送件322的伸缩端固定连接,所述载料槽321设于所述载料块323的另一端;装载有扣环的所述载料块323经所述推送件322推动,沿所述送料槽320滑动,扣环输送至所述安装工位30a上;所述连接座32a的上端设置有导向座324,所述导向座324设有导向孔,所述载料块323与所述导向座324滑动配合;所述推送件322为气缸或气动滑台;所述导向座324能够防止所述载料块323偏位,提高送料动作的准确性,气缸或气动滑台保证推力的稳定性,以及优化结构,便于拆装。In another embodiment of the present utility model, the pushing assembly 32b includes a pushing piece 322 and a loading block 323, the pushing piece 322 is arranged on the side of the upper end of the connecting seat 32a, and the loading block 323 One end is fixedly connected with the telescopic end of the push piece 322, and the loading chute 321 is arranged at the other end of the loading block 323; the loading block 323 loaded with a buckle is pushed by the pushing piece 322, Sliding along the feeding trough 320, the buckle is delivered to the installation station 30a; the upper end of the connecting seat 32a is provided with a guide seat 324, and the guide seat 324 is provided with a guide hole, and the loading block 323 and The guide seat 324 is slidingly fitted; the push member 322 is a cylinder or a pneumatic slide; the guide seat 324 can prevent the deviation of the loading block 323 and improve the accuracy of the feeding action, and the cylinder or pneumatic slide can ensure the thrust Excellent stability, and optimized structure, easy to disassemble.
在本实用新型的另一个实施例中,所述送料机构32的数量为两组,两所述送料机构32对称地位于所述安装工位30a的两侧,两所述送料机构32依次输送扣环至安装工位30a,提高生产效率。In another embodiment of the present utility model, the number of the feeding mechanism 32 is two groups, and the two feeding mechanisms 32 are symmetrically located on both sides of the installation station 30a, and the two feeding mechanisms 32 sequentially deliver the button Ring to the installation station 30a to improve production efficiency.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (10)
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| CN201920707869.8U CN209850283U (en) | 2019-05-16 | 2019-05-16 | Fan ring buckling machine, ring pressing mechanism and ring pressing jig thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111103528A (en) * | 2020-01-16 | 2020-05-05 | 佛山普瑞威尔科技有限公司 | Automatic chip detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111103528A (en) * | 2020-01-16 | 2020-05-05 | 佛山普瑞威尔科技有限公司 | Automatic chip detection device |
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