CN110091174B - Full-automatic motor stator assembly production line - Google Patents
Full-automatic motor stator assembly production line Download PDFInfo
- Publication number
- CN110091174B CN110091174B CN201910510239.6A CN201910510239A CN110091174B CN 110091174 B CN110091174 B CN 110091174B CN 201910510239 A CN201910510239 A CN 201910510239A CN 110091174 B CN110091174 B CN 110091174B
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- motor
- rotating shaft
- pin
- stator
- connecting plate
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000003825 pressing Methods 0.000 claims abstract description 45
- 238000005553 drilling Methods 0.000 claims abstract description 40
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a full-automatic motor stator assembly production line which comprises a first manipulator, a production line, a press machine, a drilling mechanism and a pin pressing mechanism, wherein the first manipulator is used for grabbing a motor shell onto the press machine, grabbing a stator onto the motor shell, pressing the stator into the motor shell by the press machine, the first manipulator is also used for grabbing the pressed motor shell and stator onto the production line, the production line is used for transporting the motor shell and the stator to the drilling mechanism, the drilling mechanism is used for drilling holes on the motor shell and the stator and forming anti-rotation holes, the production line is used for transporting the motor shell and the stator to the pin pressing mechanism, and the pin pressing mechanism is used for pressing an anti-rotation pin into the anti-rotation holes. The full-automatic motor stator assembly production line can realize a whole set of assembly flow of motor stators, can realize mass assembly, has high automation degree, obviously improves assembly efficiency and saves a large amount of labor cost.
Description
Technical Field
The invention relates to the technical field of motor production, in particular to a full-automatic motor stator assembly production line.
Background
With the development of social economy and the improvement of living standard, more and more kinds of household appliances, automobiles, automation equipment and the like are going into our lives. All this is almost independent of the motor, which converts electric energy into kinetic energy.
The electronic stator assembly process is complicated because of the strict assembly relationship between the stator and the housing of the motor. The existing assembly process mostly depends on manual operation, and the problems of high labor intensity and low assembly efficiency exist.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a full-automatic motor stator assembly production line with high automation degree and high assembly efficiency. The technical scheme is as follows:
The utility model provides a full-automatic motor stator assembly production line, its includes first manipulator, assembly line, press, drilling mechanism, press pin mechanism, first manipulator is used for snatching motor housing to the press on, then snatch the stator to motor housing, the press is impressed the stator in the motor housing, first manipulator is still used for snatching motor housing and the stator that will press extremely on the assembly line, the assembly line is used for motor housing and stator transportation extremely drilling mechanism, drilling mechanism is used for right motor housing and stator drilling and formation prevent changeing the hole, the assembly line is used for transporting motor housing and stator extremely press pin mechanism, press pin mechanism is used for pressing the rotation preventing pin in the rotation preventing hole.
As a further improvement of the invention, the drilling mechanism comprises a first frame, the assembly line penetrates through the first frame, a first clamping component, a first motor, a first rotating shaft, a first connecting plate and a drilling machine are arranged on the first frame, the first clamping component is used for clamping a motor shell, the first motor is connected with the first rotating shaft through a belt, the first connecting plate is connected with the first rotating shaft, the drilling machine is connected with the first connecting plate, the first motor drives the first rotating shaft to rotate, the first rotating shaft drives the first connecting plate to rotate, and the first connecting plate drives the drilling machine to rotate.
As a further development of the invention, the number of drilling machines is two, the two drilling machines being arranged symmetrically along the first axis of rotation.
As a further development of the invention, the first clamping assembly comprises two clamping cylinders.
As a further improvement of the invention, the pin pressing mechanism comprises a second frame, the assembly line penetrates through the second frame, a second clamping assembly, a second motor, a second rotating shaft, a second connecting plate and a pin pressing cylinder are arranged on the second frame, the second clamping assembly is used for clamping a motor shell, the second motor is connected with the second rotating shaft through a belt, the second connecting plate is connected with the second rotating shaft, the pin pressing cylinder is connected with the second connecting plate, the second motor drives the second rotating shaft to rotate, the second rotating shaft drives the second connecting plate to rotate, and the second connecting plate drives the pin pressing cylinder to rotate.
As a further improvement of the invention, the number of the pin pressing cylinders is two, and the two pin pressing cylinders are symmetrically arranged along the second rotating shaft.
As a further development of the invention, the second clamping assembly comprises two clamping cylinders.
As a further improvement of the invention, the front end of the pin pressing cylinder is provided with a pin conveying groove, the anti-rotation pin is conveyed to the front end of the pin pressing cylinder through the pin conveying groove, and the pin pressing cylinder presses the anti-rotation pin in the pin conveying groove into the anti-rotation hole.
As a further improvement of the invention, a second manipulator and a finished product box are also included, wherein the second manipulator is used for grabbing the assembled finished product into the finished product box.
The invention has the beneficial effects that:
The full-automatic motor stator assembly production line can realize a whole set of assembly flow of motor stators, can realize mass assembly, has high automation degree, obviously improves assembly efficiency and saves a large amount of labor cost.
The foregoing description is only an overview of the present invention, and is intended to be implemented in accordance with the teachings of the present invention, as well as the preferred embodiments thereof, together with the following detailed description of the invention, given by way of illustration only, together with the accompanying drawings.
Drawings
FIG. 1 is a front view of a fully automated motor stator assembly line in accordance with an embodiment of the present invention;
FIG. 2 is a top view of a fully automated motor stator assembly line in accordance with an embodiment of the present invention;
FIG. 3 is a schematic view of a press according to an embodiment of the present invention;
FIG. 4 is a schematic view of a structure of a bracket according to an embodiment of the present invention;
FIG. 5 is a schematic view of a drilling mechanism according to an embodiment of the present invention;
FIG. 6 is a second schematic structural view of a drilling mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of a medium pressure pin mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a second embodiment of a medium pressure pin mechanism;
fig. 9 is a schematic diagram of the structure of the pin pressing cylinder and the pin feeding groove in the embodiment of the present invention.
Marking: 10. a motor housing; 20. a stator; 100. a bracket; 110. a first manipulator; 200. a press; 300. a pipeline; 400. a drilling mechanism; 410. a first frame; 411. a first limit groove; 420. a first clamping assembly; 421. a first clamping block; 430. a first motor; 431. a first belt; 440. a first rotating shaft; 450. a first connection plate; 460. a drilling machine; 470. a first lifting cylinder; 480. a first stop lever; 500. a pin pressing mechanism; 510. a second frame; 511. the second limit groove; 520. a second clamping assembly; 521. a second clamping block; 530. a second motor; 531. a second belt; 540. a second rotating shaft; 550. a second connecting plate; 560. a clamping cylinder; 570. a second lifting cylinder; 580. a second limit rod; 590. a pin feeding groove; 600. a second manipulator; 700. and (5) a finished product box.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
As shown in fig. 1 to 9, in an embodiment of the present invention, the fully automatic motor stator assembling line includes a bracket 100, a first manipulator 110, a press 200, a line 300, a drilling mechanism 400, and a pin pressing mechanism 500, wherein the first manipulator 110 is disposed on the bracket 100, the first manipulator 110 is used for grabbing the motor housing 10 onto the press 200 and then grabbing the stator 20 onto the motor housing 10, the press 200 is used for pressing the stator 20 into the motor housing 10, the first manipulator 110 is also used for grabbing the pressed motor housing 10 and stator 20 onto the line 300, the line 300 is used for transporting the motor housing 10 and stator 20 to the drilling mechanism 400, the drilling mechanism 400 is used for drilling the motor housing 10 and stator 20 and forming an anti-rotation hole, the line 300 is used for transporting the motor housing 10 and stator 20 to the pin pressing mechanism 500, and the pin pressing mechanism 500 is used for pressing the anti-rotation pin into the anti-rotation hole.
As shown in fig. 5 and 6, the drilling mechanism 400 includes a first frame 410, the assembly line 300 passes through the first frame 410, a first clamping assembly 420, a first motor 430, a first rotating shaft 440, a first connecting plate 450, and a drilling machine 460 are disposed on the first frame 410, the first clamping assembly 420 is used for clamping the motor housing 10, the first motor 430 is connected with the first rotating shaft 440 through a first belt 431, the first connecting plate 450 is connected with the first rotating shaft 440, the drilling machine 460 is connected with the first connecting plate 450, the first motor 460 drives the first rotating shaft 440 to rotate, the first rotating shaft 440 drives the first connecting plate 450 to rotate, and the first connecting plate 450 drives the drilling machine 460 to rotate to adjust the position of the rotating hole.
In this embodiment, the first frame 410 is further provided with a first lifting cylinder 470, the first rotating shaft 440 is connected to a lifting rod of the first lifting cylinder 470, and the first lifting cylinder 470 can drive the first rotating shaft 440 to lift. And adjusting the position of the rotating hole.
In this embodiment, the first connecting plate 450 is provided with a first stop lever 480, the first stop lever 480 is vertically disposed, the first frame 410 is further provided with a first stop slot 411 that is matched with the first stop lever 480, the first stop slot 411 is arc-shaped with the first rotating shaft 440 as a center, and the first stop lever 480 can move in the first stop slot 411. The first limiting rod 480 is matched with the first limiting slot 411, so that the drilling mechanism 400 can run more stably. Preferably, the number of the first limiting rods 480 is two, and the two first limiting rods 480 are symmetrically arranged.
In the present embodiment, the number of the drilling machines 460 is two, and the two drilling machines 460 are symmetrically disposed along the first rotation axis 440.
In this embodiment, the first clamping assembly 420 includes two clamping cylinders, and a first clamping block 421 is disposed at a front end of each clamping cylinder.
When drilling, the motor housing 10 is clamped by the first clamping assembly 420, and the drilling machine 460 is adjusted to rotate and lift by the first motor 430 and the first lifting electric cylinder 470, so that drilling can be performed at different positions of the motor housing 10 and the stator.
As shown in fig. 7 to 9, the pin pressing mechanism 500 includes a second frame 510, the assembly line 300 passes through the second frame 510, a second clamping assembly 520, a second motor 530, a second rotating shaft 540, a second connecting plate 550, and a pin pressing cylinder 560 are disposed on the second frame 510, the second clamping assembly 520 is used for clamping the motor housing 10, the second motor 530 is connected with the second rotating shaft 540 through a second belt 531, the second connecting plate 550 is connected with the second rotating shaft 540, the pin pressing cylinder 560 is connected with the second connecting plate 550, the second motor 530 drives the second rotating shaft 540 to rotate, the second rotating shaft 540 drives the second connecting plate 550 to rotate, and the second connecting plate 550 drives the pin pressing cylinder 560 to rotate.
In this embodiment, a second lifting cylinder 570 is further disposed on the second frame 510, and the second rotating shaft 540 is connected to a lifting rod of the second lifting cylinder 570, where the second lifting cylinder 570 can drive the second rotating shaft 540 to lift.
In this embodiment, the second connection board 550 is provided with a second limiting rod 580, the second limiting rod 580 is vertically disposed, the second frame 510 is further provided with a second limiting groove 511 that is matched with the second limiting rod 580, the second limiting groove 511 is arc-shaped with the second rotating shaft 540 as a center, and the second limiting rod 580 can move in the second limiting groove 511. The second limiting rod 580 cooperates with the second limiting groove 511 to make the pin pressing mechanism 500 operate more stably. Preferably, the number of the second limiting rods 580 is two, and the two second limiting rods 580 are symmetrically arranged.
In the present embodiment, the number of the pin pressing cylinders 560 is two, and the two pin pressing cylinders 560 are symmetrically disposed along the second rotation shaft 540.
In this embodiment, the second clamping assembly 520 includes two clamping cylinders, and a second clamping block 521 is disposed at a front end of the clamping cylinders.
As shown in fig. 9, the front end of the pin pressing cylinder 560 is provided with a feed pin slot 590, the feed pin slot 590 is inclined, the anti-rotation pin can be fed into the feed pin slot 590 through the vibrating screen, the anti-rotation pin is fed to the front end of the pin pressing cylinder 560 through the feed pin slot 590, and the pin pressing cylinder 560 presses the anti-rotation pin in the feed pin slot 590 into the anti-rotation hole.
In this embodiment, the production line further includes a second robot 600 and a finished product box 700, where the second robot 600 is used to grasp the assembled finished product into the finished product box 700.
When the pin is pressed, the motor housing 10 is clamped by the second clamping assembly 520, and the rotation and lifting of the pin pressing cylinder 560 are regulated by the second motor 530 and the second lifting cylinder 570, so that the anti-rotation pin can be pressed into anti-rotation holes at different positions on the motor housing 10 and the stator.
The full-automatic motor stator assembly production line can realize a whole set of assembly flow of motor stators, can realize mass assembly, has high automation degree, obviously improves assembly efficiency and saves a large amount of labor cost.
The above embodiments are merely preferred embodiments for fully explaining the present invention, and the scope of the present invention is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present invention, and are intended to be within the scope of the present invention. The protection scope of the invention is subject to the claims.
Claims (6)
1. The full-automatic motor stator assembly production line is characterized by comprising a first mechanical arm, a production line, a press machine, a drilling mechanism and a pin pressing mechanism, wherein the first mechanical arm is used for grabbing a motor shell onto the press machine and then grabbing a stator onto the motor shell, the press machine is used for pressing the stator into the motor shell, the first mechanical arm is also used for grabbing the pressed motor shell and stator onto the production line, the production line is used for transporting the motor shell and stator to the drilling mechanism, the drilling mechanism is used for drilling holes for the motor shell and the stator and forming anti-rotation holes, the production line is used for transporting the motor shell and the stator to the pin pressing mechanism, and the pin pressing mechanism is used for pressing the anti-rotation pins into the anti-rotation holes;
The drilling mechanism comprises a first frame, the assembly line penetrates through the first frame, a first clamping assembly, a first motor, a first rotating shaft, a first connecting plate and a drilling machine are arranged on the first frame, the first clamping assembly is used for clamping a motor shell, the first motor is connected with the first rotating shaft through a belt, the first connecting plate is connected with the first rotating shaft, the drilling machine is connected with the first connecting plate, the first motor drives the first rotating shaft to rotate, the first rotating shaft drives the first connecting plate to rotate, and the first connecting plate drives the drilling machine to rotate;
The first frame is also provided with a first lifting electric cylinder, the first rotating shaft is connected with lifting rods of the first lifting electric cylinder, the first lifting electric cylinder is used for driving the first rotating shaft to lift, the first connecting plate is provided with first limiting rods which are vertically arranged, the first frame is also provided with first limiting grooves matched with the first limiting rods, the first limiting grooves are arc-shaped with the first rotating shaft as a circle center, the first limiting rods can move in the first limiting grooves, the number of the first limiting rods is two, and the two first limiting rods are symmetrically arranged;
The pin pressing mechanism comprises a second rack, the assembly line penetrates through the second rack, a second clamping assembly, a second motor, a second rotating shaft, a second connecting plate and a pin pressing cylinder are arranged on the second rack, the second clamping assembly is used for clamping a motor shell, the second motor is connected with the second rotating shaft through a belt, the second connecting plate is connected with the second rotating shaft, the pin pressing cylinder is connected with the second connecting plate, the second motor drives the second rotating shaft to rotate, the second rotating shaft drives the second connecting plate to rotate, and the second connecting plate drives the pin pressing cylinder to rotate;
The front end of the pin pressing cylinder is provided with a pin conveying groove, the anti-rotation pin is conveyed to the front end of the pin pressing cylinder through the pin conveying groove, and the pin pressing cylinder presses the anti-rotation pin in the pin conveying groove into the anti-rotation hole;
the second lifting electric cylinder is further arranged on the second frame, the second rotating shaft is connected with a lifting rod of the second lifting electric cylinder, the second lifting electric cylinder is used for driving the second rotating shaft to lift, a second limiting rod is arranged on the second connecting plate and is arranged vertically, a second limiting groove matched with the second limiting rod is further formed in the second frame, the second limiting groove is arc-shaped with the second rotating shaft as a center, the second limiting rod can move in the second limiting groove, the number of the second limiting rods is two, and the two second limiting rods are symmetrically arranged.
2. The fully automatic motor stator assembly line of claim 1 wherein the number of drills is two and two drills are symmetrically disposed along the first axis of rotation.
3. The fully automated motor stator assembly line of claim 1, wherein the first clamping assembly comprises two clamping cylinders.
4. The fully automatic motor stator assembly line of claim 1 wherein the number of said pin cylinders is two and said two pin cylinders are symmetrically disposed along said second axis of rotation.
5. The fully automated motor stator assembly line of claim 1, wherein the second clamping assembly comprises two clamping cylinders.
6. The fully automated motor stator assembly line of claim 1, further comprising a second robot and a finished product bin, the second robot being configured to grasp an assembled finished product into the finished product bin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910510239.6A CN110091174B (en) | 2019-06-13 | 2019-06-13 | Full-automatic motor stator assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910510239.6A CN110091174B (en) | 2019-06-13 | 2019-06-13 | Full-automatic motor stator assembly production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110091174A CN110091174A (en) | 2019-08-06 |
| CN110091174B true CN110091174B (en) | 2024-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910510239.6A Active CN110091174B (en) | 2019-06-13 | 2019-06-13 | Full-automatic motor stator assembly production line |
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| Country | Link |
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| CN (1) | CN110091174B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110884033B (en) * | 2019-12-02 | 2022-03-01 | 上海峰梅精模科技有限公司 | Stator-rotor automatic production line |
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|---|---|---|---|---|
| EP0521330A2 (en) * | 1991-07-03 | 1993-01-07 | Horst Klann | Tool for aligning a spring-damper type suspension strut |
| CN201442166U (en) * | 2009-07-25 | 2010-04-28 | 锦州华一汽车部件有限公司 | Automobile starter stator packing press |
| CN103862238A (en) * | 2014-03-11 | 2014-06-18 | 苏州大学 | Manufacturing method for porous tantalum workpieces and corresponding device |
| CN103862079A (en) * | 2014-03-21 | 2014-06-18 | 上虞市东杰冷却塔有限公司 | Bidirectional drilling machine |
| CN104647030A (en) * | 2015-01-29 | 2015-05-27 | 周俊雄 | General assembly line for coil panel of electromagnetic oven |
| CN106712405A (en) * | 2016-12-26 | 2017-05-24 | 东莞市蓉工自动化科技有限公司 | Magnetic shoe stator assembly machine for increasing utilization rate of equipment |
| CN109571030A (en) * | 2018-12-11 | 2019-04-05 | 南京林业大学 | A kind of punching pressing method for semi-automatic pin pressing machine |
| CN210081130U (en) * | 2019-06-13 | 2020-02-18 | 苏州大学 | Full-automatic motor stator assembly production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6523243B2 (en) * | 2000-03-24 | 2003-02-25 | Hinchcliff Lumber Company | Apparatus and process for boring and bolting pallets |
-
2019
- 2019-06-13 CN CN201910510239.6A patent/CN110091174B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0521330A2 (en) * | 1991-07-03 | 1993-01-07 | Horst Klann | Tool for aligning a spring-damper type suspension strut |
| CN201442166U (en) * | 2009-07-25 | 2010-04-28 | 锦州华一汽车部件有限公司 | Automobile starter stator packing press |
| CN103862238A (en) * | 2014-03-11 | 2014-06-18 | 苏州大学 | Manufacturing method for porous tantalum workpieces and corresponding device |
| CN103862079A (en) * | 2014-03-21 | 2014-06-18 | 上虞市东杰冷却塔有限公司 | Bidirectional drilling machine |
| CN104647030A (en) * | 2015-01-29 | 2015-05-27 | 周俊雄 | General assembly line for coil panel of electromagnetic oven |
| CN106712405A (en) * | 2016-12-26 | 2017-05-24 | 东莞市蓉工自动化科技有限公司 | Magnetic shoe stator assembly machine for increasing utilization rate of equipment |
| CN109571030A (en) * | 2018-12-11 | 2019-04-05 | 南京林业大学 | A kind of punching pressing method for semi-automatic pin pressing machine |
| CN210081130U (en) * | 2019-06-13 | 2020-02-18 | 苏州大学 | Full-automatic motor stator assembly production line |
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| Publication number | Publication date |
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| CN110091174A (en) | 2019-08-06 |
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