CN205111264U - Full automatic assembly machine of T8LED lamp pipe plug - Google Patents
Full automatic assembly machine of T8LED lamp pipe plug Download PDFInfo
- Publication number
- CN205111264U CN205111264U CN201520941714.2U CN201520941714U CN205111264U CN 205111264 U CN205111264 U CN 205111264U CN 201520941714 U CN201520941714 U CN 201520941714U CN 205111264 U CN205111264 U CN 205111264U
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- lamp pin
- plug
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- lamp
- cylinder
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Abstract
The utility model relates to a full automatic assembly machine of T8LED lamp pipe plug. Which comprises a frame, set up the station graduated disk in the frame, a plurality of end cap seats of equipartition on the station graduated disk, the end cap seat plastics end cap of can packing into, be equipped with the fixed chamber of punching press connection piece on the end cap seat, be equipped with punching press connection piece copper strips material feeding unit in the frame, be equipped with plastics end cap loading attachment and plastics end cap feed arrangement in the frame, be equipped with the plastics end cap device of packing into in the frame, machine shelf location end cap lamp pinhole perforation fixing device and lamp pinhole are bored a hole and are controlled the cylinder. Install lamp needle automatic feeding device and the lamp needle device of packing into in the frame, establish lamp needle, connection piece, the automatic closing device of end cap in the frame, be equipped with the automatic unloader of end cap in the frame. The utility model discloses productivity ratio reaches 1500 lamp pipe plug hour, work every day 8 hours for 12000 lamp pipe plug, efficiency improves 40 times.
Description
Technical field
The utility model relates to a kind of T8LED lighting tube plug full automatic assembly machine, be specifically a kind of T8LED lighting tube plug to brace automatic press, lamp pin assembles automatically, the full-automatic assembling device of automatic impaction.Effectively can boost productivity, reduce a kind of lighting tube plug full automatic assembly machine of production cost.
Background technology
Current domestic T8LED lighting tube plug brace adopts punch ram to be shaped, and assembling is all adopt operative employee to assemble by hand, and lamp pin is riveted on hold down gag and crimps.The shortcoming of this processing method: one, recruitment number remains high, and wage cost is high; Two is large in process loss, strengthens production cost; Three is carry out assembling crimping in manual production mode to T8LED lighting tube plug, and production efficiency is low, Qualified Products Rate is not high.T8LED fluorescent tube automatic production line Full-automatic lamp pipe plug assembly machine is exactly a kind of full automatic assembly machine realizing the assembling of LED lamp tube plug.
Utility model content
The utility model Patent design one can replace manually to a kind of full-automatic assembling device of T8LED lighting tube plug, to T8LED lighting tube plug brace automatic press, plug automatic charging, to be automatically loaded, lamp pin automatic charging, to be automatically loaded, the full-automatic assembling of lamp pin, brace and plug automatic impaction.
The technical solution adopted in the utility model is for this reason: the utility model comprises frame (1), described frame (1) is arranged station index dial (2), the upper uniform some plug seats (3) of described station index dial (2), described plug seat (3) can load Plastic cap, and described plug seat (3) is provided with stamping connection sheet lock chamber;
Described frame (1) is provided with stamping connection sheet copper strips pay-off;
Described frame (1) is provided with Plastic cap feeding device and Plastic cap feed arrangement;
Described frame (1) is provided with Plastic cap charging apparatus;
Described frame (1) is upper installs plug lamp pin hole perforation fixture and lamp pin hole perforation control cylinder.
Described frame (1) is provided with lamp pin automatic charging device and lamp pin charging apparatus;
Described frame (1) is established lamp pin, brace, plug automatic compacting device;
Described frame (1) is provided with plug automatic blanking device.
Described stamping connection sheet copper strips pay-off is made up of, by copper strips feeding fixed head (4) fixed frame (1) bottom roller (5), copper strips material loading fixed mount (6), copper strips compression control cylinder (7), copper strips feeding control cylinder (8), copper strips fixed axostyle (9) in copper strips feeding; The upper copper strips of punching press copper strips fixed axostyle (9) controls cylinder (8) by copper strips feeding and controls, and in copper strips feeding, bottom roller (5) controls to decompressor feeding, compresses control to stop to decompressor feeding under cylinder (7) controls at copper strips; Punching press brace loads in plug seat (3) brace lock chamber;
Copper strips feeding fixed head (4) is provided with brace decompressor above, and brace decompressor is made up of punching press counterdie (10), stripper (11), upper mould fixed plate (12), patrix shrouding (13), fixed leg (14), track bearing (15), track (16), stamping cylinder fixed mount (17), stamping cylinder (18), the arm of force (19), connecting rod (20); After copper strips enters decompressor, stamping cylinder (18) is by the arm of force (19), connecting rod (20), the patrix being fixed on track bearing (15) is moved downward to counterdie (10) under track (16) controls, and punching press brace is automatically loaded in plug seat brace lock chamber.
Described Plastic cap feeding device controls cylinder (22), plug material loading moving track (23) by plug material loading, plug rotates control cylinder (25), plug feeding manipulator controls cylinder (26), plug feeding manipulator (27), plug feed hopper (28) form; Plastic cap feed hopper (28) adopts bucket type electro-magnetic vibration feeder device and electric and magnetic oscillation track automatic charging, deliver to feeding manipulator (27) place, control cylinder (26) by feeding manipulator and control manipulator (27) clamping plug, material loading controls cylinder (22) control feeding manipulator (27) and moves backward forward;
Described frame (1) is provided with Plastic cap feed arrangement above, and plug feed arrangement is rotated control cylinder (34) formed by plug charging manipulator (29), plug charging manipulator control cylinder (30), charging electric and magnetic oscillation track (31), charging crankshaft connecting rod system (32), charging electromagnetic vibrator (33), charging; Plug charging manipulator control cylinder (30) controls the plug that plug charging manipulator (29) clamping feeding manipulator (27) transmission meets feed needs, rotated by charging and control cylinder (34) control charging crankshaft connecting rod system (32) rotation 180 °, put into charging electric and magnetic oscillation track (31), under charging electromagnetic vibrator (33) vibration, plug moves to plug and loads manipulator (39) place in electric and magnetic oscillation track (31).
, described Plastic cap charging apparatus by plug load track (35), load track bearing (36), load crankshaft connecting rod system (37), load control backward forward cylinder (38), load manipulator (39), load manipulator extension spring (40), load manipulator control cylinder (41) form; Load manipulator control cylinder (41) and control plug loading manipulator (39) clamping Plastic cap, under loading controls forward cylinder (38) control backward, be contained in loading manipulator (39) the clamping Plastic cap loaded on track bearing (36) and control above loading track (35) rotates 180 ° to plug seat by loading crankshaft connecting rod system (37).
Under loading upwards controls cylinder (42) control downwards, Plastic cap charging apparatus loads by track bearing (43), upwards moves down loading at track (44); Plastic cap loads after on plug seat, and plug loads manipulator (39) under plug loads manipulator control cylinder (41) control, loads manipulator extension spring (40) and controls the Plastic cap that clamping opened by manipulator (39);
Frame (1) is upper installs plug clamping fixture (45), the upper plug of installing of plug clamping fixture (45) compresses control cylinder (46), under plug compresses control cylinder (46) system, the compression leg dress Plastic cap be fixed on below plug hold down gag (45) compresses and puts in place, completes Plastic cap and loads plug seat.
Plastic cap lamp pin hole perforation fixture is bored a hole by lamp pin hole and is controlled track (49), lamp pin hole bores a hole control track bearing (50), lamp pin hole punching machine fixed head (51), lamp pin hole punching machine (52) form; Lamp pin hole punching machine (52) controls track bearing (50) by lamp pin hole punching machine fixed head (51) and the perforation of lamp pin hole and is controlled upwards to move down at track by lamp pin hole perforation control cylinder, lamp pin hole punching machine (52) moves down, and removes burr in plug lamp pin hole when entering plug lamp pin hole.
Lamp pin automatic charging device is controlled folder (61) formed by lamp pin charging electric and magnetic oscillation track (57), lamp pin feed hopper (58), lamp pin charging control folder extension spring (59), lamp pin feed control device (60), the charging of lamp pin; Lamp pin feed hopper (58) adopts bucket type electro-magnetic vibration feeder device and electric and magnetic oscillation track (57) automatic charging, and lamp pin feed control device (60) is under the charging of lamp pin controls folder extension spring (59) pulling force effect, and lamp pin is controlled to clamp by the charging of lamp pin;
Lamp pin charging apparatus by loading lamp pin manipulator rotating guide (53), load lamp pin manipulator forward backward track (54), load lamp pin manipulator whirligig (55), load that lamp pin manipulator controls forward cylinder (56) backward, lamp pin loads manipulator (62), lamp pin loads manipulator extension spring (63), pin loads manipulator control cylinder (64) and forms, load the lamp pin in lamp pin manipulator control cylinder (64) control lamp pin loading manipulator (62) gripper feed control folder, under loading lamp pin manipulator controls forward cylinder (56) control backward, control above loading track (54) rotates 180 ° to plug seat by loading lamp pin manipulator whirligig (55) loading the lamp pin that the loading manipulator (62) of lamp pin manipulator forward backward on track (54) clamp, a lamp pin is loaded in plug lamp pin hole, under loading lamp pin manipulator control cylinder (64) controls and lamp pin loads manipulator extension spring (63) pulling force effect, load the lamp pin that clamping turned on by lamp pin manipulator, complete the loading of a lamp pin.
The upper installation of frame (1) loads lower railway (67), lamp needle detecting device (68) in lamp stylus alignment plate (65), loading lamp stylus alignment fixture (66), lamp stylus alignment fixture; Lamp stylus alignment plate (65) has two lamp pin location criteria holes, upwards moves down at fixture track bearing, calibrates, detected by lamp needle detecting device the lamp pin that plug loads, completes two lamp pins and loads detection.
Described hold down gag comprises the upper device of compression and compresses lower device; On described automatic impaction, device crimps upper shifting board (69) by lamp pin, lamp pin crimps track bearing (70), lamp pin crimps track (71), lamp pin crimps upper pressure device (72), lamp pin crimps the upper pressure device arm of force (73), lamp pin crimps upper pressure device connecting rod (74), lamp pin crimps that upper pressure device controls cylinder (75), lamp pin crimps upper pressure device and controls cylinder fixed mount (76) and form; The upper pressure device (72) of lamp pin crimping is fixed on lamp pin crimping track bearing (70) by lamp pin crimping upper shifting board (69), and the upper pressure device of lamp pin crimping controls cylinder (75) and controls to be fixed on the upper pressure device (72) of lamp pin crimping track bearing (70) upper lamp pin crimping by upper pressure device connecting rod (74), the arm of force (73) and move up and down in track;
Automatic impaction lower device crimps hold-down devices by lamp pin and controls cylinder (77), lamp pin crimping hold-down devices push rod (78), track bearing (79), lamp pin crimping hold-down devices fixed head (80), lamp pin crimping hold-down devices (81), plug brace hold down gag (82) forms, logical lamp pin crimping hold-down devices fixed head (80) of the upper pressure device (72) of lamp pin crimping is fixed on lamp pin crimping track bearing (70), lamp pin crimping hold-down devices control cylinder (77) controls to be fixed on upper lamp pin crimping hold-down devices (81) of lamp pin crimping track bearing (70) by hold-down devices push rod (78) and moves up and down in track,
Brace hold down gag pressure spring (83), lamp pin compression bonding apparatus (84), lamp pin compression bonding apparatus pressure spring (85) are installed below plug seat; Before the crimping of lamp pin, under lamp pin compression bonding apparatus pressure spring (85) effect, lamp pin compression bonding apparatus (84) is in open mode, on lamp pin, pressure device (72) moves down, lamp pin hold-down devices (81) moves up in process, compress brace by brace hold down gag pressure spring (85), lamp pin crimps with plug, brace by lamp pin compression bonding apparatus, completes plug lamp pin and plug, the crimping of brace.
Described plug automatic blanking device upwards controls cylinder (87), automatic discharging downwards by plug automatic discharging guide rail (86), automatic discharging and controls forward cylinder (88) backward and form;
Automatic discharging controls forward cylinder (88) backward and controls automatic discharging and upwards control cylinder (87) downwards and move backward forward on automatic discharging guide rail (86), automatic discharging upwards controls cylinder (87) control Automatic-dumping manipulator (90) downwards and upwards moves down, when moving to above plug seat, under Automatic-dumping manipulator controls cylinder (89) control, Automatic-dumping manipulator (90) clamping lamp pipe plug, when moving to lighting tube plug transmitting device, under Automatic-dumping manipulator controls cylinder (89) control, Automatic-dumping manipulator (90) opens lighting tube plug, lighting tube plug enters lighting tube plug automatic conveying device automatically.
The utility model has the advantages that: 1, T8LED lighting tube plug assembling at present adopts manually to assemble, the assembling of T8LED fluorescent tube adopts this mode of man-made assembly to there is the problems such as efficiency is low, cost is high, substandard products are many.
2, in T8LED lighting tube plug assembling process, this device first operation is placed directly in by stamping for brace, do not need to adopt other decompressors to carry out stamping connection sheet, eliminate the assembling process of brace simultaneously, directly enclose in the cavity of Plastic cap in the punching press of this device.
3, assembler's hand assembled operation, a workman is in 8 hour working time, 300 lighting tube plugs can be assembled, use this equipment automatic production line fluorescent tube full automatic assembly machine, productivity ratio reach 1500 lighting tube plugs/hour, working every day 8 hours is 12000 lighting tube plugs, and efficiency improves 40 times.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is that the A of Fig. 1 is to revolved view.
Fig. 3 is that the B of Fig. 1 is to revolved view.
Fig. 4 is that the C of Fig. 1 is to revolved view.
Fig. 5 is that the D of Fig. 1 is to revolved view.
Fig. 6 is that the E of Fig. 1 is to revolved view.
Fig. 7 is that the F of Fig. 1 is to revolved view.
Detailed description of the invention
The technical scheme of the utility model patent is: a kind of T8LED fluorescent tube automatic production line automatically presses lamp needle device, comprise frame, mechanical transmission mechanism, steam-operating controlling organization, automatic positioning mechanism, detect rotating mechanism, copper strips pay-off, brace punching press, be automatically loaded device, Plastic cap automatic charging, be automatically loaded device, lamp pin automatic charging, be automatically loaded device, lamp pin, brace and plug automatic compacting device, plug automatic blanking device.
Be described as follows:
The structural representation of T8LED fluorescent tube fully-automatic production line pressure lamp pin machine is as shown in the figure: comprise frame 1, mechanical transmission device 2, plug seat 3, copper strips feeding fixed head 4, bottom roller 5 in copper strips feeding, copper strips material loading fixed mount 6, copper strips compresses and controls cylinder 7, copper strips feeding controls cylinder 8, copper strips fixed axostyle 9, punching press counterdie 10, stripper 11, upper mould fixed plate 12, patrix shrouding 13, fixed leg 14, track bearing 15, track 16, stamping cylinder fixed mount 17, stamping cylinder 18, the arm of force 19, connecting rod 20, brace CD-ROM drive detects 21, plug material loading controls cylinder 22, plug material loading moving track 23, plug checkout gear 24, , plug rotates and controls cylinder 25, plug feeding manipulator controls cylinder 26, feeding manipulator 27, plug feed hopper 28, plug charging manipulator 29, plug charging manipulator control cylinder 30, charging electric and magnetic oscillation track 31, charging crankshaft connecting rod system 32, charging electromagnetic vibrator 33, charging rotates and controls cylinder 34, plug loads track 35, load track bearing 36, load crankshaft connecting rod system 37, load and control cylinder 38 backward forward, load manipulator 39, load manipulator extension spring 40, load manipulator control cylinder 41, load and upwards control cylinder 42 downwards, load upwards downward track bearing 43, load upwards to lower railway 44, plug clamping fixture 45, plug compresses and controls cylinder 46, plug lamp pin hole perforation fixture 47, the perforation of lamp pin hole controls cylinder 48, the perforation of lamp pin hole controls track 49, the perforation of lamp pin hole controls track bearing 50, lamp pin hole punching machine fixed head 51, lamp pin hole punching machine 52, load lamp pin manipulator rotating guide 53, load lamp pin manipulator track 54 backward forward, load lamp pin manipulator whirligig 55, load lamp pin manipulator and control cylinder 56 backward forward, lamp pin charging electric and magnetic oscillation track 57, lamp pin feed hopper 58, the charging of lamp pin controls folder extension spring 59, lamp pin feed control device 60, the charging of lamp pin controls folder 61, lamp pin loads manipulator 62, lamp pin loads manipulator extension spring 63, pin loads manipulator control cylinder 64, load lamp pin accurate to plate 65, load lamp stylus alignment fixture 66, lower railway 67 in lamp stylus alignment fixture, lamp needle detecting device 68, lamp pin crimping upper shifting board 69, lamp pin crimping track bearing 70, lamp pin crimping track 71, the upper pressure device 72 of lamp pin crimping, the upper pressure device arm of force 73 of lamp pin crimping, the upper pressure device connecting rod 74 of lamp pin crimping, the upper pressure device of lamp pin crimping controls cylinder 75, the upper pressure device of lamp pin crimping controls cylinder fixed mount 76, lamp pin crimping hold-down devices controls cylinder 77, lamp pin crimping hold-down devices push rod 78, track bearing 79, lamp pin crimping hold-down devices fixed head 80, lamp pin crimping hold-down devices 81, plug brace hold down gag 82, brace hold down gag pressure spring 83, lamp pin compression bonding apparatus 84, lamp pin compression bonding apparatus pressure spring 85, plug automatic discharging guide rail 86, automatic discharging upwards controls cylinder 87 downwards, automatic discharging controls cylinder 88 forward backward, Automatic-dumping manipulator controls cylinder 89, Automatic-dumping manipulator 90.
As shown in figure, arrange Zhu Chuan mechanism bottom frame 1, station index dial 2 is connected with main drive gear by final drive shaft.Uniform 12 plug seats 3 on station index dial, plug seat can load Plastic cap, plug seat has stamping connection sheet lock chamber, and lamp pin loads and brace hold down gag.
As shown in figure, brace stamping connection sheet copper strips pay-off is installed on frame 1, copper strips pay-off is made up of, by copper strips feeding fixed head 4 fixed frame 1 bottom roller 5, copper strips material loading fixed mount 6, copper strips compression control cylinder 7, copper strips feeding control cylinder 8, copper strips fixed axostyle 9 in copper strips feeding.On punching press copper strips fixed axis, copper strips is controlled by copper strips feeding control cylinder, and in copper strips feeding, bottom roller controls to decompressor feeding, compresses control to stop to decompressor feeding under cylinder controls at copper strips.Often send a defective material, complete a punching course.Punching press brace loads in plug seat brace lock chamber.
If A is to shown in figure, on copper strips feeding fixed head 4, be provided with brace decompressor, brace decompressor is made up of punching press counterdie 10, stripper 11, upper mould fixed plate 12, patrix shrouding 13, fixed leg 14, track bearing 15, track 16, stamping cylinder fixed mount 17, stamping cylinder 18, the arm of force 19, connecting rod 20.After copper strips enters decompressor, stamping cylinder is by the arm of force, connecting rod, and the patrix being fixed on track bearing is moved downward to counterdie under orbits controlling, carries out a punching press to copper strips, and punching press brace is automatically loaded in plug seat brace lock chamber.
As shown in figure, brace CD-ROM drive is installed on frame 1 and detects 21, brace decompressor is detected, detect brace in plug seat lock chamber and whether put in place intact.
If B is to shown in figure, on frame 1, be provided with Plastic cap feeding device, Plastic cap feeding device is made up of plug material loading control cylinder 22, plug material loading moving track 23, plug rotation control cylinder 25, plug feeding manipulator control cylinder 26, plug feeding manipulator 27, plug feed hopper 28.Plastic cap feed hopper adopts bucket type electro-magnetic vibration feeder device and electric and magnetic oscillation track automatic charging, delivers to feeding manipulator place, controls cylinder control manipulator clamping plug by feeding manipulator, and material loading controls cylinder control feeding manipulator and moves backward forward.
As shown in figure, in frame 1, plug checkout gear 24 is installed.Detect plug cavity direction and whether meet feed needs, do not meet feed needs and rotate 180 ° by feeding manipulator revolving cylinder 25, reach plug feed needs.
If B is to shown in figure, on frame 1, be provided with Plastic cap feed arrangement, plug feed arrangement is rotated control cylinder 34 formed by plug charging manipulator 29, plug charging manipulator control cylinder 30, charging electric and magnetic oscillation track 31, charging crankshaft connecting rod system 32, charging electromagnetic vibrator 33, charging.Plug charging manipulator control cylinder controls the plug that plug charging manipulator clamping feeding manipulator processed transmission meets feed needs, rotate control cylinder control charging crankshaft connecting rod system by charging and rotate 180 °, put into charging electric and magnetic oscillation track, under the vibration of charging electromagnetic vibrator, plug moves to plug and loads manipulator place in electric and magnetic oscillation track.
As shown in figure, on frame 1, be provided with Plastic cap charging apparatus, by plug loading track 35, loading track bearing 36, loading crankshaft connecting rod system 37, loading, control cylinder 38, loading manipulator 39, loading manipulator extension spring 40, loading manipulator control cylinder 41 form plug charging apparatus backward forward.Load manipulator control cylinder and control plug loading manipulator clamping Plastic cap, under loading controls cylinder control forward backward, be contained in the loading manipulator clamping Plastic cap loaded on track bearing and control to rotate above 180 ° to plug seat at loading track by loading crankshaft connecting rod system.
If C is to shown in figure, under loading upwards controls cylinder 42 control downwards, Plastic cap charging apparatus loads by track bearing 43, upwards moves down loading at track 44.Load after on plug seat at Plastic cap, plug loads manipulator under plug loads the control of manipulator control cylinder, loads manipulator extension spring and controls the Plastic cap that clamping opened by manipulator.
As shown in figure, on frame 1, plug clamping fixture is installed, plug clamping fixture 45 is installed plug and compresses control cylinder 46, under plug compresses the cylinder system of control, the compression leg dress Plastic cap be fixed on below plug hold down gag compresses and puts in place, completes Plastic cap and loads plug seat.
As shown in figure, plug lamp pin hole perforation fixture 47 and lamp pin hole perforation control cylinder 48 are installed on frame 1.
If D is to diagram, Plastic cap lamp pin hole perforation fixture is bored a hole by lamp pin hole and is controlled track 49, the perforation of lamp pin hole controls track bearing 50, lamp pin hole punching machine fixed head 51, lamp pin hole punching machine 52 form.Lamp pin hole punching machine controls track bearing by lamp pin hole punching machine fixed head and the perforation of lamp pin hole and is controlled upwards to move down at track by lamp pin hole perforation control cylinder, lamp pin hole punching machine moves down, remove burr in plug lamp pin hole when entering plug lamp pin hole, ensure lamp pin hole Glabrous thorn.
As shown in figure, on frame 1, be provided with lamp pin automatic charging device, lamp pin automatic charging device is controlled folder 61 formed by lamp pin charging electric and magnetic oscillation track 57, lamp pin feed hopper 58, the extension spring 59 of lamp pin charging control folder, lamp pin feed control device 60, the charging of lamp pin.Lamp pin feed hopper adopts bucket type electro-magnetic vibration feeder device and electric and magnetic oscillation track automatic charging, and lamp pin feed control device is under the charging of lamp pin controls the effect of folder tension spring tension, and lamp pin is controlled to clamp by the charging of lamp pin.
As shown in figure, lamp pin charging apparatus is installed on frame 1, by loading lamp pin manipulator rotating guide 53, load lamp pin manipulator forward backward track 54, load lamp pin manipulator whirligig 55, load that lamp pin manipulator controls cylinder 56 forward backward, lamp pin loads manipulator 62, lamp pin loads manipulator extension spring 63, pin loads manipulator control cylinder 64 and forms.Load the lamp pin in lamp pin manipulator control cylinder control lamp pin loading manipulator clamping charging control folder, under loading lamp pin manipulator controls cylinder control forward backward, controlled to rotate above 180 ° to plug seat at loading track by loading lamp pin manipulator whirligig at the lamp pin loading the loading manipulator clamping of lamp pin manipulator forward backward on track, a lamp pin is loaded in plug lamp pin hole, under loading lamp pin manipulator control cylinder controls and lamp pin loads the effect of manipulator tension spring tension, load the lamp pin that clamping turned on by lamp pin manipulator, complete the loading of a lamp pin.
As shown in figure, second lamp pin automatic charging, be automatically loaded device and described first lamp pin automatic charging above, to be automatically loaded device identical.
As shown in figure, frame 1 installed loading lamp stylus alignment plate 65, load lower railway 67, lamp needle detecting device 68 in lamp stylus alignment fixture 66, lamp stylus alignment fixture.Lamp stylus alignment plate has two lamp pin location criteria holes, upwards moves down at fixture track bearing, calibrates, detected by lamp needle detecting device the lamp pin that plug loads, completes two lamp pins and loads detection.
As shown in figure, in frame 1 lamp pin, brace, plug automatic compacting device, on automatic impaction, device crimps upper shifting board 69 by lamp pin, lamp pin crimps track bearing 70, lamp pin crimps track 71, lamp pin crimps upper pressure device 72, lamp pin crimps the upper pressure device arm of force 73, lamp pin crimps upper pressure device connecting rod 74, lamp pin crimps that upper pressure device controls cylinder 75, lamp pin crimps upper pressure device and controls cylinder fixed mount 76 and form.Lamp pin crimping above pressure device is fixed on lamp pin crimping track bearing by lamp pin crimping upper shifting board, and lamp pin crimping upper pressure device control cylinder controls to be fixed on the upper pressure device of lamp pin crimping on lamp pin crimping track bearing by upper pressure device connecting rod, the arm of force and moves up and down in track.
If E is to shown in figure, automatic impaction lower device crimps hold-down devices control cylinder 77 by lamp pin, lamp pin crimps hold-down devices push rod 78, track bearing 79, lamp pin crimp hold-down devices fixed head 80, lamp pin crimps hold-down devices 81, plug brace hold down gag 82 forms, the upper pressure device of lamp pin crimping leads to lamp pin crimping hold-down devices fixed head and is fixed on lamp pin crimping track bearing, and lamp pin crimping hold-down devices controls cylinder and controls to be fixed on lamp pin crimping hold-down devices on lamp pin crimping track bearing by hold-down devices push rod and move up and down in track.
If E is to shown in figure, brace hold down gag pressure spring 83, lamp pin compression bonding apparatus 84, lamp pin compression bonding apparatus pressure spring 85 are installed below plug seat.Before the crimping of lamp pin, under the effect of lamp pin compression bonding apparatus pressure spring, lamp pin compression bonding apparatus is in open mode, on lamp pin, pressure device moves down, lamp pin hold-down devices moves up in process, compress brace by brace hold down gag pressure spring, lamp pin crimps with plug, brace by lamp pin compression bonding apparatus, completes plug lamp pin and plug, the crimping of brace.
As shown in figure, be provided with plug automatic blanking device in frame 1, plug automatic discharging guide rail 86, automatic discharging upwards control cylinder 87, automatic discharging downwards and control cylinder 88, composition backward forward.
If F is to shown in figure, automatic discharging forward backward control cylinder control automatic discharging upwards downwards control cylinder move backward forward on automatic discharging guide rail, automatic discharging upwards controls cylinder control Automatic-dumping manipulator downwards and upwards moves down, when moving to above plug seat, under Automatic-dumping manipulator controls cylinder 89 control, Automatic-dumping manipulator 90 clamping lamp pipe plug, when moving to lighting tube plug transmitting device, under Automatic-dumping manipulator controls cylinder control, Automatic-dumping manipulator opens lighting tube plug, lighting tube plug enters lighting tube plug automatic conveying device automatically.
Claims (9)
1.T8LED lighting tube plug full automatic assembly machine, it is characterized in that, comprise frame (1), described frame (1) is arranged station index dial (2), the upper uniform some plug seats (3) of described station index dial (2), described plug seat (3) can load Plastic cap, and described plug seat (3) is provided with stamping connection sheet lock chamber;
Described frame (1) is provided with stamping connection sheet copper strips pay-off;
Described frame (1) is provided with Plastic cap feeding device and Plastic cap feed arrangement;
Described frame (1) is provided with Plastic cap charging apparatus;
Described frame (1) is upper installs plug lamp pin hole perforation fixture and lamp pin hole perforation control cylinder;
Described frame (1) is provided with lamp pin automatic charging device and lamp pin charging apparatus;
Described frame (1) is established lamp pin, brace, plug automatic compacting device;
Described frame (1) is provided with plug automatic blanking device.
2. T8LED lighting tube plug full automatic assembly machine according to claim 1, it is characterized in that, described stamping connection sheet copper strips pay-off is made up of, by copper strips feeding fixed head (4) fixed frame (1) bottom roller (5), copper strips material loading fixed mount (6), copper strips compression control cylinder (7), copper strips feeding control cylinder (8), copper strips fixed axostyle (9) in copper strips feeding; The upper copper strips of punching press copper strips fixed axostyle (9) controls cylinder (8) by copper strips feeding and controls, and in copper strips feeding, bottom roller (5) controls to decompressor feeding, compresses control to stop to decompressor feeding under cylinder (7) controls at copper strips; Punching press brace loads in plug seat (3) brace lock chamber;
Copper strips feeding fixed head (4) is provided with brace decompressor above, and brace decompressor is made up of punching press counterdie (10), stripper (11), upper mould fixed plate (12), patrix shrouding (13), fixed leg (14), track bearing (15), track (16), stamping cylinder fixed mount (17), stamping cylinder (18), the arm of force (19), connecting rod (20); After copper strips enters decompressor, stamping cylinder (18) is by the arm of force (19), connecting rod (20), the patrix being fixed on track bearing (15) is moved downward to counterdie (10) under track (16) controls, and punching press brace is automatically loaded in plug seat brace lock chamber.
3. T8LED lighting tube plug full automatic assembly machine according to claim 1, it is characterized in that, described Plastic cap feeding device is made up of plug material loading control cylinder (22), plug material loading moving track (23), plug rotation control cylinder (25), plug feeding manipulator control cylinder (26), plug feeding manipulator (27), plug feed hopper (28); Plastic cap feed hopper (28) adopts bucket type electro-magnetic vibration feeder device and electric and magnetic oscillation track automatic charging, deliver to feeding manipulator (27) place, control cylinder (26) by feeding manipulator and control manipulator (27) clamping plug, material loading controls cylinder (22) control feeding manipulator (27) and moves backward forward;
Described frame (1) is provided with Plastic cap feed arrangement above, and plug feed arrangement is rotated control cylinder (34) formed by plug charging manipulator (29), plug charging manipulator control cylinder (30), charging electric and magnetic oscillation track (31), charging crankshaft connecting rod system (32), charging electromagnetic vibrator (33), charging; Plug charging manipulator control cylinder (30) controls the plug that plug charging manipulator (29) clamping feeding manipulator (27) transmission meets feed needs, rotated by charging and control cylinder (34) control charging crankshaft connecting rod system (32) rotation 180 °, put into charging electric and magnetic oscillation track (31), under charging electromagnetic vibrator (33) vibration, plug moves to plug and loads manipulator (39) place in electric and magnetic oscillation track (31).
4. T8LED lighting tube plug full automatic assembly machine according to claim 1, it is characterized in that, described Plastic cap charging apparatus by plug load track (35), load track bearing (36), load crankshaft connecting rod system (37), load control backward forward cylinder (38), load manipulator (39), load manipulator extension spring (40), load manipulator control cylinder (41) form; Load manipulator control cylinder (41) and control plug loading manipulator (39) clamping Plastic cap, under loading controls forward cylinder (38) control backward, be contained in loading manipulator (39) the clamping Plastic cap loaded on track bearing (36) and control above loading track (35) rotates 180 ° to plug seat by loading crankshaft connecting rod system (37);
Under loading upwards controls cylinder (42) control downwards, Plastic cap charging apparatus loads by track bearing (43), upwards moves down loading at track (44); Plastic cap loads after on plug seat, and plug loads manipulator (39) under plug loads manipulator control cylinder (41) control, loads manipulator extension spring (40) and controls the Plastic cap that clamping opened by manipulator (39);
Frame (1) is upper installs plug clamping fixture (45), the upper plug of installing of plug clamping fixture (45) compresses control cylinder (46), under plug compresses control cylinder (46) system, the compression leg dress Plastic cap be fixed on below plug hold down gag (45) compresses and puts in place, completes Plastic cap and loads plug seat.
5. T8LED lighting tube plug full automatic assembly machine according to claim 1, it is characterized in that, Plastic cap lamp pin hole perforation fixture is bored a hole by lamp pin hole and is controlled track (49), lamp pin hole bores a hole control track bearing (50), lamp pin hole punching machine fixed head (51), lamp pin hole punching machine (52) form; Lamp pin hole punching machine (52) controls track bearing (50) by lamp pin hole punching machine fixed head (51) and the perforation of lamp pin hole and is controlled upwards to move down at track by lamp pin hole perforation control cylinder, lamp pin hole punching machine (52) moves down, and removes burr in plug lamp pin hole when entering plug lamp pin hole.
6. T8LED lighting tube plug full automatic assembly machine according to claim 1, it is characterized in that, lamp pin automatic charging device is controlled folder (61) formed by lamp pin charging electric and magnetic oscillation track (57), lamp pin feed hopper (58), lamp pin charging control folder extension spring (59), lamp pin feed control device (60), the charging of lamp pin; Lamp pin feed hopper (58) adopts bucket type electro-magnetic vibration feeder device and electric and magnetic oscillation track (57) automatic charging, and lamp pin feed control device (60) is under the charging of lamp pin controls folder extension spring (59) pulling force effect, and lamp pin is controlled to clamp by the charging of lamp pin;
Lamp pin charging apparatus by loading lamp pin manipulator rotating guide (53), load lamp pin manipulator forward backward track (54), load lamp pin manipulator whirligig (55), load that lamp pin manipulator controls forward cylinder (56) backward, lamp pin loads manipulator (62), lamp pin loads manipulator extension spring (63), pin loads manipulator control cylinder (64) and forms, load the lamp pin in lamp pin manipulator control cylinder (64) control lamp pin loading manipulator (62) gripper feed control folder, under loading lamp pin manipulator controls forward cylinder (56) control backward, control above loading track (54) rotates 180 ° to plug seat by loading lamp pin manipulator whirligig (55) loading the lamp pin that the loading manipulator (62) of lamp pin manipulator forward backward on track (54) clamp, a lamp pin is loaded in plug lamp pin hole, under loading lamp pin manipulator control cylinder (64) controls and lamp pin loads manipulator extension spring (63) pulling force effect, load the lamp pin that clamping turned on by lamp pin manipulator, complete the loading of a lamp pin.
7. T8LED lighting tube plug full automatic assembly machine according to claim 1, it is characterized in that, the upper installation of frame (1) loads lower railway (67), lamp needle detecting device (68) in lamp stylus alignment plate (65), loading lamp stylus alignment fixture (66), lamp stylus alignment fixture; Lamp stylus alignment plate (65) has two lamp pin location criteria holes, upwards moves down at fixture track bearing, calibrates, detected by lamp needle detecting device the lamp pin that plug loads, completes two lamp pins and loads detection.
8. T8LED lighting tube plug full automatic assembly machine according to claim 1, is characterized in that, described hold down gag comprises the upper device of compression and compresses lower device; On described automatic impaction, device crimps upper shifting board (69) by lamp pin, lamp pin crimps track bearing (70), lamp pin crimps track (71), lamp pin crimps upper pressure device (72), lamp pin crimps the upper pressure device arm of force (73), lamp pin crimps upper pressure device connecting rod (74), lamp pin crimps that upper pressure device controls cylinder (75), lamp pin crimps upper pressure device and controls cylinder fixed mount (76) and form; The upper pressure device (72) of lamp pin crimping is fixed on lamp pin crimping track bearing (70) by lamp pin crimping upper shifting board (69), and the upper pressure device of lamp pin crimping controls cylinder (75) and controls to be fixed on the upper pressure device (72) of lamp pin crimping track bearing (70) upper lamp pin crimping by upper pressure device connecting rod (74), the arm of force (73) and move up and down in track;
Automatic impaction lower device crimps hold-down devices by lamp pin and controls cylinder (77), lamp pin crimping hold-down devices push rod (78), track bearing (79), lamp pin crimping hold-down devices fixed head (80), lamp pin crimping hold-down devices (81), plug brace hold down gag (82) forms, logical lamp pin crimping hold-down devices fixed head (80) of the upper pressure device (72) of lamp pin crimping is fixed on lamp pin crimping track bearing (70), lamp pin crimping hold-down devices control cylinder (77) controls to be fixed on upper lamp pin crimping hold-down devices (81) of lamp pin crimping track bearing (70) by hold-down devices push rod (78) and moves up and down in track,
Brace hold down gag pressure spring (83), lamp pin compression bonding apparatus (84), lamp pin compression bonding apparatus pressure spring (85) are installed below plug seat; Before the crimping of lamp pin, under lamp pin compression bonding apparatus pressure spring (85) effect, lamp pin compression bonding apparatus (84) is in open mode, on lamp pin, pressure device (72) moves down, lamp pin hold-down devices (81) moves up in process, compress brace by brace hold down gag pressure spring (85), lamp pin crimps with plug, brace by lamp pin compression bonding apparatus, completes plug lamp pin and plug, the crimping of brace.
9. T8LED lighting tube plug full automatic assembly machine according to claim 1, it is characterized in that, described plug automatic blanking device upwards controls cylinder (87), automatic discharging downwards by plug automatic discharging guide rail (86), automatic discharging and controls forward cylinder (88) backward and form;
Automatic discharging controls forward cylinder (88) backward and controls automatic discharging and upwards control cylinder (87) downwards and move backward forward on automatic discharging guide rail (86), automatic discharging upwards controls cylinder (87) control Automatic-dumping manipulator (90) downwards and upwards moves down, when moving to above plug seat, under Automatic-dumping manipulator controls cylinder (89) control, Automatic-dumping manipulator (90) clamping lamp pipe plug, when moving to lighting tube plug transmitting device, under Automatic-dumping manipulator controls cylinder (89) control, Automatic-dumping manipulator (90) opens lighting tube plug, lighting tube plug enters lighting tube plug automatic conveying device automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520941714.2U CN205111264U (en) | 2015-11-24 | 2015-11-24 | Full automatic assembly machine of T8LED lamp pipe plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520941714.2U CN205111264U (en) | 2015-11-24 | 2015-11-24 | Full automatic assembly machine of T8LED lamp pipe plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205111264U true CN205111264U (en) | 2016-03-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520941714.2U Withdrawn - After Issue CN205111264U (en) | 2015-11-24 | 2015-11-24 | Full automatic assembly machine of T8LED lamp pipe plug |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205111264U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364477A (en) * | 2015-11-24 | 2016-03-02 | 江苏浩明光电科技股份有限公司 | Full automatic assembling machine for T8LED lamp tube plugs |
| CN105817868A (en) * | 2016-05-25 | 2016-08-03 | 零八电子集团四川天源机械有限公司 | Automatic press fitting device for oil hole plug of cam shaft |
| CN106670789A (en) * | 2016-07-22 | 2017-05-17 | 陈良彬 | Automatic assembly equipment and assembly method for integrated type lighter core |
| CN109531139A (en) * | 2018-12-20 | 2019-03-29 | 江西奥普照明有限公司 | A kind of LED-T8 fluorescent tube automatic assembling integral system |
-
2015
- 2015-11-24 CN CN201520941714.2U patent/CN205111264U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364477A (en) * | 2015-11-24 | 2016-03-02 | 江苏浩明光电科技股份有限公司 | Full automatic assembling machine for T8LED lamp tube plugs |
| CN105364477B (en) * | 2015-11-24 | 2019-04-26 | 江苏浩明光电科技股份有限公司 | T8LED lighting tube plug full automatic assembly machine |
| CN105817868A (en) * | 2016-05-25 | 2016-08-03 | 零八电子集团四川天源机械有限公司 | Automatic press fitting device for oil hole plug of cam shaft |
| CN106670789A (en) * | 2016-07-22 | 2017-05-17 | 陈良彬 | Automatic assembly equipment and assembly method for integrated type lighter core |
| CN109531139A (en) * | 2018-12-20 | 2019-03-29 | 江西奥普照明有限公司 | A kind of LED-T8 fluorescent tube automatic assembling integral system |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160330 Effective date of abandoning: 20190426 |