CN221311545U - Full-automatic outward appearance detection device - Google Patents
Full-automatic outward appearance detection device Download PDFInfo
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- CN221311545U CN221311545U CN202322997937.8U CN202322997937U CN221311545U CN 221311545 U CN221311545 U CN 221311545U CN 202322997937 U CN202322997937 U CN 202322997937U CN 221311545 U CN221311545 U CN 221311545U
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- 238000001514 detection method Methods 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 104
- 238000003825 pressing Methods 0.000 claims description 42
- 238000012360 testing method Methods 0.000 claims description 27
- 238000009434 installation Methods 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000003466 welding Methods 0.000 abstract description 10
- 230000010354 integration Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000000034 method Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Abstract
The utility model discloses a full-automatic appearance detection device, which comprises: the workbench is provided with a first conveying mechanism, a driving mechanism, a first conveying mechanism, a detecting mechanism, a second conveying mechanism and a second conveying mechanism which are all arranged at the upper part of the workbench; the device carries out welding strength and outward appearance's detection to inductance coils respectively through first detection subassembly and second detection subassembly, accomplishes two kinds of detection integration to an equipment, improves detection efficiency.
Description
Technical Field
The utility model belongs to the technical field of automation, and particularly relates to a full-automatic appearance detection device.
Background
The inductor is a component capable of converting electric energy into magnetic energy and storing the magnetic energy, and comprises a coil and a magnetic core, wherein the coil is wrapped by the magnetic core, and a material sheet is connected outside the coil to form a lead; in the production process of the existing inductance coil, particularly when the coil is welded with the material sheet, the material sheet is placed on a jig on which the coil is placed, and then the material sheet is placed in welding equipment, so that the connection between the inductance coil and the material sheet is realized.
The inductor coil after welding is completed needs to detect whether the welding strength meets the standard, in addition, whether the appearance of the inductor coil after welding is required to be detected is qualified, the two detection steps are respectively detected by adopting two devices at present, the operation is complex, the efficiency is low, and a full-automatic appearance detection device is required urgently.
Disclosure of utility model
The utility model mainly solves the technical problem of providing a full-automatic appearance detection device, which is used for detecting the welding strength and appearance of an induction coil through a first detection component and a second detection component respectively, integrating the two types of detection into one device and improving the detection efficiency.
In order to solve the technical problems, the utility model adopts a technical scheme that: a fully automatic appearance inspection device, the device comprising:
The workbench is provided with a first conveying mechanism, a driving mechanism, a first conveying mechanism, a detecting mechanism, a second conveying mechanism and a second conveying mechanism which are all arranged at the upper part of the workbench;
The first conveying mechanism is used for conveying materials to the workbench;
The driving mechanism is used for driving the materials to rotate;
The first conveying mechanism is used for conveying the materials at the first conveying mechanism to the driving mechanism;
The detection mechanism is used for detecting materials;
The second conveying mechanism is used for outputting materials from the workbench;
the second conveying mechanism is used for conveying the materials at the driving mechanism to the second conveying mechanism.
Preferably, the driving mechanism comprises a first driving piece and a driving disc, the driving disc is arranged at the output end of the first driving piece, a plurality of placing holes are formed in the upper portion of the driving disc, and the placing holes are uniformly distributed along the circumferential direction of the driving disc.
Preferably, the output end of the first driving piece is further provided with a pressing mechanism, and the pressing mechanism is arranged at the upper part of the driving disc;
The pressing mechanism comprises a mounting ring and three groups of pressing assemblies, the three groups of pressing assemblies are arranged on the upper portion of the mounting ring, each pressing assembly comprises a connecting plate, a second driving piece, a mounting plate and a pressing plate, one end of each connecting plate is connected with the mounting ring, the other end of each connecting plate is connected with the corresponding second driving piece, the moving end of each second driving piece is connected with the corresponding mounting plate, one end, away from the corresponding second driving piece, of each mounting plate is connected with the corresponding pressing plate, and a yielding hole is formed in each pressing plate.
Preferably, the detection mechanism comprises a first detection component and two second detection components;
the first detection assembly comprises a first installation frame, a first detection unit and a second detection unit, the first detection unit is arranged on one side of the first installation frame and is positioned on the upper portion of the driving disc, the second detection unit is arranged on the upper portion of the workbench, and the second detection unit is positioned on the lower portion of the driving disc;
The first detection unit comprises a third driving piece, a first moving plate is arranged at the moving end of the third driving piece, a plurality of first through holes are formed in the first moving plate, a plurality of first test rods are slidably arranged in the first through holes, a first limiting plate is arranged on the upper portion of the first moving plate, and the lower portion of the first limiting plate is connected with the upper end of the first test rods through springs;
The second detection unit comprises a fourth driving piece, a second moving plate is arranged at the moving end of the fourth driving piece, a plurality of second through holes are formed in the second moving plate, a plurality of second test rods are slidably arranged in the second through holes, a second limiting plate is arranged at the lower part of the second moving plate, and the upper part of the second limiting plate is connected with the lower end of the second test rod through a spring.
Preferably, the second detection assembly comprises a third detection unit and a fourth detection unit, the third detection unit is arranged at the upper part of the workbench, and the fourth detection unit is arranged at the lower part of the workbench;
The third detection unit comprises a second installation frame, a first camera and a first light-emitting piece are arranged on one side, close to the driving disc, of the second installation frame, and the first camera is arranged on the upper portion of the first light-emitting piece;
the fourth detection unit comprises a third installation frame, a second camera and a second light-emitting piece are arranged on one side, close to the driving disc, of the third installation frame, and the second camera is arranged on the lower portion of the second light-emitting piece.
Preferably, the second carrying mechanism comprises a fourth mounting frame, a module, a carrier plate, a fifth driving piece and a sucker, wherein the module is arranged on one side of the fourth mounting frame, the carrier plate is arranged at the moving end of the module, the fifth driving piece is arranged on one side of the carrier plate, and the sucker is arranged at the moving end of the fifth driving piece.
Preferably, a storage box is further arranged between the driving mechanism and the second conveying mechanism, and the storage box is used for storing unqualified materials.
The beneficial effects of the utility model are as follows:
First, if the first conveying mechanism conveys the front inductance coil into the placement hole, the first driving piece drives the driving disc to rotate, the second driving piece drives the pressing plate to press the inductance coil positioned in the placement hole, the third driving piece drives the first moving plate, and the first moving plate drives the first test rod to downwards press the inductance coil; if the first conveying mechanism conveys the reverse inductor coil into the placement hole, the first driving piece drives the driving disc to rotate, the second driving piece drives the pressing plate to press the inductor coil positioned in the placement hole, the fourth driving piece drives the second moving plate, and the second moving plate drives the second testing rod to upwards push the inductor coil; by adopting the testing device, full-automatic detection can be realized on the welding strength of the inductance coil, the automation degree is high, and the efficiency is improved.
Secondly, if the first conveying mechanism conveys the inductance coil on the front face into the placement hole, the first driving piece drives the driving disc to rotate, the second driving piece drives the pressing plate to press the inductance coil positioned in the placement hole, the third detection unit detects the front face of the inductance coil, if the first conveying mechanism conveys the inductance coil on the back face into the placement hole, the first driving piece drives the driving disc to rotate, the second driving piece drives the pressing plate to press the inductance coil positioned in the placement hole, and the fourth detection unit detects the back face of the inductance coil; by adopting the testing device, the full-automatic detection can be realized on the appearance of the inductance coil, the automation degree is high, and the efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a drive mechanism and a second transport mechanism of the present utility model;
FIG. 3 is a schematic diagram of a detection mechanism of the present utility model;
FIG. 4 is a schematic diagram of the overall structure of the present utility model;
fig. 5 is an enlarged partial schematic view of fig. 4.
The parts in the drawings are marked as follows:
A work table;
200. a first conveying mechanism;
300. A driving mechanism; 301. a first driving member; 302. a drive plate; 303. placing the hole; 304. a pressing mechanism; 3041. a mounting ring; 3042. a pressing assembly; 30421. a connecting plate; 30422. a second driving member; 30423. a mounting plate; 30424. a pressing plate; 30425. a relief hole;
400. a first carrying mechanism;
500. A detection mechanism; 501. a first detection assembly; 5011. a first mounting frame; 5012. a first detection unit; 50121. a third driving member; 50122. a first moving plate; 50123. a first through hole; 50124. a first test lever; 50125. a first limiting plate; 5013. a second detection unit; 50131. a fourth driving member; 50132. a second moving plate; 50133. a second through hole; 50134. a second test lever; 50135. a second limiting plate; 502. a second detection assembly; 5021. a third detection unit; 50211. a second mounting frame; 50212. a first camera; 50213. a first light emitting member; 5022. a fourth detection unit; 50221. a third mounting frame; 50222. a second camera; 50223. a second light emitting member;
600. A second carrying mechanism; 601. a fourth mounting bracket; 602. a module; 603. a carrier plate; 604. a fifth driving member; 605. a suction cup;
700. A second conveying mechanism;
800. A storage box.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
Examples: referring to fig. 1 to 5, a full-automatic appearance inspection apparatus includes:
A controller, a table 100, a first conveying mechanism 200, a driving mechanism 300, a first conveying mechanism 400, a detecting mechanism 500, a second conveying mechanism 600, and a second conveying mechanism 700, all of which are provided on an upper portion of the table 100;
The first conveying mechanism 200 is used for conveying materials to the workbench 100;
The driving mechanism 300 is used for driving the materials to rotate;
the first handling mechanism 400 is used to handle material at the first conveyor mechanism 200 to the drive mechanism 300;
The detection mechanism 500 is used for detecting materials;
The second conveying mechanism 700 is used for outputting materials from the workbench 100;
the second conveyance mechanism 600 is used to convey material at the drive mechanism 300 to the second conveyance mechanism 700.
Further, referring to fig. 2, the driving mechanism 300 includes a first driving member 301 and a driving disc 302, the driving disc 302 is disposed at an output end of the first driving member 301, a plurality of placement holes 303 are disposed at an upper portion of the driving disc 302, and the placement holes 303 are uniformly distributed along a circumferential direction of the driving disc 302.
Wherein, the output end of the first driving piece 301 is further provided with a pressing mechanism 304, and the pressing mechanism 304 is arranged at the upper part of the driving disc 302;
The pressing mechanism 304 comprises a mounting ring 3041 and three sets of pressing components 3042, the three sets of pressing components 3042 are all arranged on the upper portion of the mounting ring 3041, the pressing components 3042 comprise a connecting plate 3021, a second driving piece 30122, a mounting plate 30423 and a pressing plate 30218, one end of the connecting plate 3021 is connected with the mounting ring 3041, the other end of the connecting plate 3021 is connected with the second driving piece 30122, the moving end of the second driving piece 30122 is connected with the mounting plate 30420, one end, away from the second driving piece 30422, of the mounting plate 30240 is connected with the pressing plate 30218, and the pressing plate 30218 is provided with a yielding hole 30125.
It should be noted that, a sensor is further disposed at the upper portion of the first conveying mechanism 200, and the sensor can detect whether the inductor coil at the upper portion of the first conveying mechanism 200 is a front side or a back side, the first conveying mechanism 400 conveys the inductor coil on the front side or the back side into the placement hole 303, the first driving member 301 drives the driving disc 302 to rotate, and the second driving member 30422 drives the pressing plate 30218 to press the inductor coil located in the placement hole 303.
It should be further noted that, referring to fig. 3 and 5, the detection mechanism 500 includes a first detection component 501 and two second detection components 502;
The first detection assembly 501 comprises a first mounting frame 5011, a first detection unit 5012 and a second detection unit 5013, wherein the first detection unit 5012 is arranged on one side of the first mounting frame 5011, the first detection unit 5012 is positioned on the upper part of the driving disc 302, the second detection unit 5013 is arranged on the upper part of the workbench 100, and the second detection unit 5013 is positioned on the lower part of the driving disc 302;
The first detection unit 5012 includes a third driving member 50121, a first moving plate 50122 is disposed at a moving end of the third driving member 50121, the first moving plate 50122 is provided with a plurality of first through holes 50123, a plurality of first test bars 50124 are slidably disposed in the first through holes 50123, a first limiting plate 50125 is disposed on an upper portion of the first moving plate 50122, and a lower portion of the first limiting plate 50125 is connected to an upper end of the first test bars 50124 through a spring.
The second detection unit 5013 includes a fourth driving member 50131, a moving end of the fourth driving member 50131 is provided with a second moving board 50132, the second moving board 50132 is provided with a plurality of second through holes 50133, a plurality of second test bars 50134 are slidably disposed in the second through holes 50133, a second limiting board 50135 is disposed at a lower portion of the second moving board 50132, and an upper portion of the second limiting board 50135 is connected with a lower end of the second test bar 50134 through a spring.
If the first conveying mechanism 400 conveys the front inductor coil into the placement hole 303, the first driving member 301 drives the driving disc 302 to rotate, the second driving member 30422 drives the pressing plate 30416 to press the inductor coil located in the placement hole 303, the third driving member 50121 drives the first moving plate 50122, and the first moving plate 50122 drives the first test lever 50124 to press the inductor coil downward; one side of the first movable board 50122 is also provided with a plurality of sensors, the spring can be continuously compressed in the process of pressing down the first test rod 50124, when the sensors sense the first test rod 50124, the first test rod 50124 stops pressing down, and if the inductance coil is not damaged, the welding strength of the inductance coil is qualified.
If the first conveying mechanism 400 conveys the reverse inductor coil into the placement hole 303, the first driving member 301 drives the driving disc 302 to rotate, the second driving member 30422 drives the pressing plate 30416 to press the inductor coil located in the placement hole 303, the fourth driving member 50131 drives the second moving plate 50132, the second moving plate 50132 drives the second test rod 50134 to push the inductor coil upwards, a plurality of sensors are further disposed on one side of the second moving plate 50132, the springs are continuously compressed during the rising of the second test rod 50134, when the sensors sense the second test rod 50134, the second test rod 50134 stops rising, and if the inductor coil is not damaged, the welding strength of the inductor coil is qualified.
Further, the second detecting assembly 502 includes a third detecting unit 5021 and a fourth detecting unit 5022, the third detecting unit 5021 is disposed at an upper portion of the workbench 100, and the fourth detecting unit 5022 is disposed at a lower portion of the workbench 100;
The third detection unit 5021 comprises a second mounting frame 50211, a first camera 50212 and a first light emitting piece 50213 are arranged on one side, close to the driving disc 302, of the second mounting frame 50211, and the first camera 50212 is arranged on the upper portion of the first light emitting piece 50213;
The fourth detecting unit 5022 comprises a third mounting bracket 50221, a second camera 50222 and a second light emitting member 50223 are arranged on one side, close to the driving disc 302, of the third mounting bracket 50221, and the second camera 50222 is arranged on the lower portion of the second light emitting member 50223.
If the first conveying mechanism 400 conveys the inductor coil on the front side into the placement hole 303, the first driving member 301 drives the driving disc 302 to rotate, the second driving member 30122 drives the pressing plate 30416 to press the inductor coil located in the placement hole 303, the third detecting unit 5021 detects the front side of the inductor coil, if the first conveying mechanism 400 conveys the inductor coil on the back side into the placement hole 303, the first driving member 301 drives the driving disc 302 to rotate, the second driving member 30122 drives the pressing plate 30416 to press the inductor coil located in the placement hole 303, and the fourth detecting unit 5022 detects the back side of the inductor coil; by adopting the testing device, the full-automatic detection can be realized on the appearance of the inductance coil, the automation degree is high, and the efficiency is improved.
The second handling mechanism 600 comprises a fourth mounting frame 601, a module 602, a carrier plate 603, a fifth driving member 604 and a sucker 605, wherein the module 602 is arranged on one side of the fourth mounting frame 601, the carrier plate 603 is arranged at the moving end of the module 602, the fifth driving member 604 is arranged on one side of the carrier plate 603, and the sucker 605 is arranged at the moving end of the fifth driving member 604.
A storage box 800 is further arranged between the driving mechanism 300 and the second conveying mechanism 700, and the storage box 800 is used for storing unqualified materials.
The working principle of the utility model is as follows: the sensor senses whether the inductance coil on the first conveying mechanism 200 is on the front or the back, the first conveying mechanism 400 conveys the inductance coil on the first conveying mechanism 200 into the placement hole 303 of the driving disc 302, the first driving piece 301 drives the driving disc 302 to rotate, and the second driving piece 30122 drives the pressing plate 30416 to press the inductance coil in the placement hole 303. Then, the first detecting component 501 and the second detecting component 502 detect the welding strength and the appearance of the induction coil respectively, if the detection is not qualified, the second conveying mechanism 600 conveys the induction coil to the storage box 800, and if the detection is qualified, the second conveying mechanism 600 conveys the material to the second conveying mechanism 700.
The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structural changes made by the present utility model and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the present utility model.
Claims (7)
1. A fully automatic appearance inspection device, comprising:
The workbench is provided with a first conveying mechanism, a driving mechanism, a first conveying mechanism, a detecting mechanism, a second conveying mechanism and a second conveying mechanism which are all arranged at the upper part of the workbench;
The first conveying mechanism is used for conveying materials to the workbench;
The driving mechanism is used for driving the materials to rotate;
The first conveying mechanism is used for conveying the materials at the first conveying mechanism to the driving mechanism;
The detection mechanism is used for detecting materials;
The second conveying mechanism is used for outputting materials from the workbench;
the second conveying mechanism is used for conveying the materials at the driving mechanism to the second conveying mechanism.
2. The fully automatic appearance inspection device of claim 1, wherein: the driving mechanism comprises a first driving piece and a driving disc, wherein the driving disc is arranged at the output end of the first driving piece, a plurality of placing holes are formed in the upper portion of the driving disc, and the placing holes are uniformly distributed along the circumferential direction of the driving disc.
3. The full-automatic appearance inspection device according to claim 2, wherein: the output end of the first driving piece is also provided with a pressing mechanism, and the pressing mechanism is arranged at the upper part of the driving disc;
The pressing mechanism comprises a mounting ring and three groups of pressing assemblies, the three groups of pressing assemblies are arranged on the upper portion of the mounting ring, each pressing assembly comprises a connecting plate, a second driving piece, a mounting plate and a pressing plate, one end of each connecting plate is connected with the mounting ring, the other end of each connecting plate is connected with the corresponding second driving piece, the moving end of each second driving piece is connected with the corresponding mounting plate, one end, away from the corresponding second driving piece, of each mounting plate is connected with the corresponding pressing plate, and a yielding hole is formed in each pressing plate.
4. A fully automatic appearance inspection device in accordance with claim 3, wherein: the detection mechanism comprises a first detection component and two second detection components;
the first detection assembly comprises a first installation frame, a first detection unit and a second detection unit, the first detection unit is arranged on one side of the first installation frame and is positioned on the upper portion of the driving disc, the second detection unit is arranged on the upper portion of the workbench, and the second detection unit is positioned on the lower portion of the driving disc;
The first detection unit comprises a third driving piece, a first moving plate is arranged at the moving end of the third driving piece, a plurality of first through holes are formed in the first moving plate, a plurality of first test rods are slidably arranged in the first through holes, a first limiting plate is arranged on the upper portion of the first moving plate, and the lower portion of the first limiting plate is connected with the upper end of the first test rods through springs;
The second detection unit comprises a fourth driving piece, a second moving plate is arranged at the moving end of the fourth driving piece, a plurality of second through holes are formed in the second moving plate, a plurality of second test rods are slidably arranged in the second through holes, a second limiting plate is arranged at the lower part of the second moving plate, and the upper part of the second limiting plate is connected with the lower end of the second test rod through a spring.
5. The fully automatic appearance inspection device of claim 4, wherein: the second detection assembly comprises a third detection unit and a fourth detection unit, the third detection unit is arranged at the upper part of the workbench, and the fourth detection unit is arranged at the lower part of the workbench;
The third detection unit comprises a second installation frame, a first camera and a first light-emitting piece are arranged on one side, close to the driving disc, of the second installation frame, and the first camera is arranged on the upper portion of the first light-emitting piece;
the fourth detection unit comprises a third installation frame, a second camera and a second light-emitting piece are arranged on one side, close to the driving disc, of the third installation frame, and the second camera is arranged on the lower portion of the second light-emitting piece.
6. The fully automatic appearance inspection device of claim 1, wherein: the second handling mechanism comprises a fourth mounting frame, a module, a carrier plate, a fifth driving piece and a sucker, wherein the module is arranged on one side of the fourth mounting frame, the carrier plate is arranged at the moving end of the module, the fifth driving piece is arranged on one side of the carrier plate, and the sucker is arranged at the moving end of the fifth driving piece.
7. The fully automatic appearance inspection device of claim 1, wherein: and a storage box is further arranged between the driving mechanism and the second conveying mechanism and used for storing unqualified materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322997937.8U CN221311545U (en) | 2023-11-07 | 2023-11-07 | Full-automatic outward appearance detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322997937.8U CN221311545U (en) | 2023-11-07 | 2023-11-07 | Full-automatic outward appearance detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221311545U true CN221311545U (en) | 2024-07-12 |
Family
ID=91806883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322997937.8U Active CN221311545U (en) | 2023-11-07 | 2023-11-07 | Full-automatic outward appearance detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221311545U (en) |
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2023
- 2023-11-07 CN CN202322997937.8U patent/CN221311545U/en active Active
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