CN202998670U - PCB board flexibility full-automatic detection production line - Google Patents
PCB board flexibility full-automatic detection production line Download PDFInfo
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- CN202998670U CN202998670U CN 201220626017 CN201220626017U CN202998670U CN 202998670 U CN202998670 U CN 202998670U CN 201220626017 CN201220626017 CN 201220626017 CN 201220626017 U CN201220626017 U CN 201220626017U CN 202998670 U CN202998670 U CN 202998670U
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Abstract
The utility model provides a PCB board flexibility full-automatic detection production line. The whole PCB board flexibility full-automatic detection production line comprises the following components: a material feeding mechanism, a defective product removing machine module, a PCB board automatic detector module, a PCB board qualified product automatic stamping machine module, and a blanking mechanism. The PCB board flexibility full-automatic detection production line is mainly applied for the PCB board mass production manufacturers in automobile, household electric appliance, light industry machinery, electronic industry, etc. Through providing a flexibility customization function of the full-automatic detection production line, continuous upgrade and specification adjustment of the PCB board product are supported, thereby improving variation capability of the enterprise along with market requirement. According to the PCB board flexibility full-automatic detection production line, the traditional artificial detection method is changed. Remarkable progress exists in the aspects of detection speed, efficiency and cost control. The enterprise employee is relaxed from the single and tedious work. Furthermore a flexibility customization plan is adopted. The PCB board flexibility full-automatic detection production line is suitable for the PCB board with different styles and dimensions. Furthermore the PCB board flexibility full-automatic detection production line can be freely combined with a defect product removing module and a PCB board automatic detector module, and satisfies common requirements in the PCB board manufacturing industry.
Description
Technical field
The utility model relates to a kind of pcb board and detects production line.
Background technology
Development along with electronic technology and manufacturing technology, the density of pcb board increases increasingly, the thing followed is the detection of pcb board and repairs also difficulty further, causes the Traditional Man detection method no longer feasible, all can not be satisfactory from detection speed, efficient and cost control aspect.
For satisfying the output requirement, automatic checkout equipment that just must development PCB circuit board, but consider that each PCB manufacturing enterprise only produces single product builds according to each product that specialized to detect production line investment larger.Therefore for reducing the enterprise investment risk, construction can be with product up-gradation the flexible automation of custom tailored detect production line, become the common requirement of whole PCB manufacturing.This product has changed a large amount of recruitment present situations under the traditional approach simultaneously, and enterprise staff is freed from single scissors and paste.
Summary of the invention
For solving problems such as having manual detection pcb board inefficiency now, the utility model provides a kind of pcb board the flexible full-automatic production line that detects.
The technical scheme that its technical problem that solves the utility model adopts is: the flexible full-automatic production line that detects of the whole pcb board of the utility model comprises that feed mechanism, defective products knockout machine module, pcb board automatic detecting machine module, pcb board non-defective unit are automatically by seal machine module, cutting agency.
Detect the pcb board quality according to client's needs, during production line work, at first defective products knockout machine module receives the pcb board quality signal that last process transmits, pcb board to be detected enters defective products knockout machine module by feed mechanism, the underproof pcb board of defective products is taken out, non-defective unit continues to enter pcb board automatic detecting machine module, and pcb board is detected.Afterwards according to setting program, pcb board to be detected defective products knockout machine module, pcb board automatic detecting machine module after entering again in proper order, until all detect qualified after, pcb board enters the pcb board non-defective unit automatically by impression block, by entering cutting agency after seal, enter down program one.The feed mechanism here and cutting agency can be automatic transmission, can be also manual operations.
The structure of defective products knockout machine module is as follows: whole module is arranged in main body frame, the base bottom of main body frame is provided with height adjustable four and supports lower margins, simultaneously support the lower margin inboard at each and also be provided with a roller, when module such as need integrated moving, adjust and support the lower margin height, roller is landed; Height-regulating support lower margin height after module position is fixing supports lower margin and lands, and roller is built on stilts.
The working face of main body frame is provided with the magnetic button sliding door, and the safeguard protection transducer is set near magnetic button, closes during normal operation, as the operation of need human intervention, pulls open the magnetic button door, and the safeguard protection transducer sends signal, and whole module quits work.
Service area in main body frame arranges the horizontal transmission motor, and the horizontal transmission motor output end arranges bracing frame it is supported, the bracing frame bottom setting back shaft parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis; Back shaft by arrange between linear bearing and hexagonal axis can vibration the support of table; Sprocket wheel is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain is housed, both sides arrange respectively two 90 ° of directive wheels above each sprocket wheel, the port of export at workbench arranges 180 ° of directive wheels, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides and forms transmission between 180 ° of directive wheel at workbench two ends, and pcb board transmits on horizontal link chain.But adjust the support of table of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model.
The defective products retrieval unit bottom of service area arranges the backgauge cylinder in main body frame, and the backgauge cylinder stretches out material blocking rod in the middle of the chain of both sides; Also arrange before the backgauge cylinder and lift cylinder, lift the cylinder top plural raising wire is set, underproof pcb board is raised to desired location, then fall.
Motor is risen in the defective products retrieval unit top suspension of service area in main body frame, arranges respectively on two supports of table and lifts bracing frame; The horizontal output end that rises motor arranges hexagonal axis, the hexagonal axis two ends arrange respectively 45 ° of left-hand helical gears and 45 ° of dextrorotation helical gears in lifting bracing frame, these two helical gears mesh respectively driven 45 ° of helical gears that two correspondences turn to, and the power transmission shaft both sides in driven 45 ° of helical gears connect respectively two sprocket wheels, a chain is housed on each sprocket wheel, chain embeds and to lift in bracing frame, completes transmission by being arranged on the directive wheel that lifts the bracing frame bottom.Correspondingly at a certain distance on four chains take out the sheet that lifts that an outer plate is installed a upper level, lift so that the defective products pcb board that takes out is lifted sheet reposefully.After the defective products pcb board being detected, lifting cylinder lifts it, simultaneously lifting motor action, lifting motor lift sheet receive the defective products pcb board and lift put in place after, be arranged on the material transducer that has that lifts the bracing frame bottom and signal exported to lifting motor stops and band-type brake.The full transducer of material is set lifting bracing frame top, sensor output signal after material is full manually takes out pcb board.Near lifting motor one side, lift laterally vibration of bracing frame, opposite side lifts strutting piece and fixes, the horizontal spacing of such four chains is also adjustable, to adapt to the pcb board of different size.
The structure of pcb board automatic detecting machine module is as follows: whole module is arranged on and detects in main body frame, the base bottom of detecting main body frame is provided with height adjustable four and supports lower margins, simultaneously support the lower margin inboard at each and also be provided with a roller, when module such as need integrated moving, adjust and support the lower margin height, roller is landed; Height-regulating support lower margin height after module position is fixing supports lower margin and lands, and roller is built on stilts.
The working face that detects main body frame is provided with the magnetic button sliding door, and the safeguard protection transducer is set near magnetic button; Close during normal operation, as the operation of need human intervention, pull open the magnetic button door, the safeguard protection transducer sends signal, and whole module quits work.
The service area of detecting in main body frame arranges the horizontal transmission motor, and the horizontal transmission motor output end arranges bracing frame it is supported, the bracing frame bottom setting back shaft parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis; Arrange between back shaft and hexagonal axis can vibration the support of table; Sprocket wheel is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain is housed, inside and outside both sides are that the workbench port of export arranges respectively two 90 ° of directive wheels above each sprocket wheel, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides, and forming transmission between 180 ° of directive wheels of 90 ° of directive wheels in the workbench port of export outside and arrival end, pcb board transmits on horizontal link chain.But adjust the support of table of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model.But the support of table top in vibration is set to level sensor, arranges in the fixing support of table to detect the backgauge cylinder.
Workbench inboard in the service area of detecting main body frame also arranges the needle-bar detecting unit, and this unit mainly comprises pressurized cylinder, lifts cylinder, needle-bar is detected in the upper end, needle-bar, line slideway are detected in the lower end; Pressurized cylinder and lift cylinder and be separately positioned on two ends, line slideway up and down, and pressurized cylinder and the inboard of lifting cylinder arrange respectively and adjust buffer with spacing on line slideway; Pressurized cylinder connects arm and reaches pcb board to be detected upper end, the upper end is installed on arm detects needle-bar; Lower air cylinder connects and lifts arm and reach pcb board to be detected lower end, lifts the lower end is installed on arm detects needle-bar; On upper and lower end detection needle-bar, corresponding end arranges transitional pore, lower transitional pore, detect the pcb board formula, the upper and lower excessive pin that upper and lower end detects on needle-bar is connected by upper and lower transitional pore, the opposite side of upper excessive pin connects the detection pin that needle-bar is detected in the upper end, and the opposite side of lower excessive pin connects the detection power supply; Whole like this workbench upside need not to arrange detection power supply and line.
The pcb board non-defective unit structure by impression block automatically is as follows: whole module is arranged in main body frame, the base bottom of main body frame is provided with height adjustable four and supports lower margins, simultaneously support the lower margin inboard at each and also be provided with a roller, when module such as need integrated moving, adjust and support the lower margin height, roller is landed; Height-regulating support lower margin height after module position is fixing supports lower margin and lands, and roller is built on stilts.
The working face of main body frame is provided with the magnetic button sliding door, and the safeguard protection transducer is set near magnetic button; Close during normal operation, as the operation of need human intervention, pull open the magnetic button door, the safeguard protection transducer sends signal, and whole module quits work.
Service area in main body frame arranges the horizontal transmission motor, and the horizontal transmission motor output end arranges bracing frame it is supported, the bracing frame bottom setting back shaft parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis; Arrange between back shaft and hexagonal axis can vibration the support of table; Sprocket wheel is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain is housed, inside and outside both sides are that the workbench port of export arranges respectively two 90 ° of directive wheels above each sprocket wheel, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides, and forming transmission between 180 ° of directive wheels of 90 ° of directive wheels in the workbench port of export outside and arrival end, pcb board transmits on horizontal link chain.But adjust the support of table of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model.But the support of table top in vibration is set to level sensor, and the arranging by seal backgauge cylinder by seal part bottom of service area in main body frame stretched out material blocking rod in the middle of the chain of both sides by seal backgauge cylinder; Also arrange before by seal backgauge cylinder and lifting cylinder, lift four fore-sets that the cylinder top arranges the jack-up pcb board.
The X-axis servo slide table is fixed on the top, service area of main body frame, and the Y-axis servo slide table is arranged on the X-axis servo slide table, arranges 4 on the slide block of Y-axis servo slide table by the seal cylinder, and each all arranges by the seal head by seal cylinder lower end.Arrange in the inboard of workbench and press seal box, cover by seal box and connecting by seal box door cylinder, stretch out or close by seal box door cylinder and open or close by seal box.
The utility model is mainly used in the mass pcb boards such as automobile, household electrical appliances, light industry and machinery, electron trade and makes manufacturer, by the flexibility customization function of full-automatic detection production line is provided, support continuous upgrading and the specification adjustment of pcb board product, improve the ability that enterprise changes with the market demand.
The beneficial effects of the utility model are: the utility model provides powerful support for technological progress, the reduce cost cost of pcb board manufacturing enterprise.Changed the detection method of Traditional Man, no matter had made marked progress from detection speed, efficient and cost control aspect, changed a large amount of recruitment present situations under the traditional approach, enterprise staff is freed from single scissors and paste.And the utility model is taked the flexibility customized solution, and the pcb board of applicable different model size also can take out module, pcb board automatic detecting machine module by the independent assortment defective products, has solved the common requirement of pcb board manufacturing.
Description of drawings
Below in conjunction with accompanying drawing and concrete execution mode, the utility model is further described.
Fig. 1 is the flexible full-automatic line production system schematic diagram that detects of the utility model pcb board.
Fig. 2 is the utility model defective products knockout machine module front view.
Fig. 3 is the utility model defective products knockout machine module side view.
Fig. 4 is the utility model pcb board automatic detecting machine module front view.
Fig. 5 is the utility model pcb board automatic detecting machine module service area primary structure schematic diagram.
Fig. 6 is that the utility model pcb board non-defective unit is automatically by the impression block front view.
Fig. 7 be the utility model pcb board non-defective unit automatically by impression block by impression unit primary structure schematic diagram.
Fig. 8 is the utility model pcb board automatic detecting machine module service area horizontal transport mechanism schematic diagram.
in figure, 1, defective products knockout machine module, 2, pcb board automatic detecting machine module, 3, the pcb board non-defective unit is pressed seal machine module, 4 automatically, feed mechanism, 5, cutting agency, 6, main body frame, 7, support lower margin, 8, roller, 9, the magnetic button sliding door, 10, the safeguard protection transducer, 11, the horizontal transmission motor, 12, bracing frame, 13, back shaft, 14, hexagonal axis, 15, linear bearing, 16, the support of table, 17, sprocket wheel, 18, chain, 19, 90 ° of directive wheels, 20, 180 ° of directive wheels, 21, the backgauge cylinder, 22, lift cylinder, 23, rise motor, 24, lift bracing frame, 25, 45 ° of left-hand helical gears, 26, 45 ° of dextrorotation helical gears, 27, lift sheet, 28, the full transducer of material, 29, the material transducer is arranged, 30, detect main body frame, 31, to level sensor, 32, pressurized cylinder, 33, lift cylinder, 34, needle-bar, 35 are detected in the upper end, needle-bar, 36 are detected in the lower end, line slideway, 37, adjust buffer, 38, arm, 39, lift arm, 40, detect the backgauge cylinder, 41, lower transitional pore, 41, by seal backgauge cylinder, 42, fore-set, 43, the X-axis servo slide table, 44, the Y-axis servo slide table, 45, by seal cylinder, 46, press seal box, 47, press seal box door cylinder.
Embodiment
Illustrate the utility model below in conjunction with embodiment.
As shown in Figure 1, the flexible full-automatic production line that detects of the whole pcb board of the utility model comprises that feed mechanism 4, defective products knockout machine module 1, pcb board automatic detecting machine module 2, pcb board non-defective unit are automatically by seal machine module 3, cutting agency 5.
Detect the pcb board quality according to client's needs, during production line work, at first defective products knockout machine module 1 receives the pcb board quality signal that last process transmits, pcb board to be detected enters defective products knockout machine module 1 by feed mechanism 4, the underproof pcb board of defective products is taken out, non-defective unit continues to enter pcb board automatic detecting machine module 2, and pcb board is detected.Afterwards according to setting program, pcb board to be detected defective products knockout machine module, pcb board automatic detecting machine module after entering again in proper order, until all detect qualified after, pcb board enters the pcb board non-defective unit automatically by impression block 3, by entering cutting agency 5 after seal, enter down program one.The feed mechanism here and cutting agency can be automatic transmission, can be also manual operations.
the working procedure of defective products knockout machine module 1: at first according to the width between two driving chains of pcb board model adjustment, then can work, pcb board is from the left side access arrangement, be sent to the service position by chain, take out the signal that last operation transmits, whether qualifiedly analyze this pcb board, if qualified backgauge cylinder descends, discharge pcb board, if defective, lifting cylinder stretches out, lift the defective products pcb board, then rise electric motor starting, driving has the detection of material transducer to put in place when chain raises 60cm with pcb board, rise motor and stop also band-type brake, wait for that next defective products pcb board enters, after the full transducer of material has detected part, illustrate that the defective products pcb board is full, alarm lamp is reported to the police, the underproof pcb board of artificial taking-up.
The structure of defective products knockout machine module 1 is as follows: whole module is arranged in main body frame 6, the base bottom of main body frame is provided with height adjustable four and supports lower margins 7, simultaneously support the lower margin inboard at each and also be provided with a roller 8, when module such as need integrated moving, adjust and support the lower margin height, roller is landed; Height-regulating support lower margin height after module position is fixing supports lower margin and lands, and roller is built on stilts.
The working face of main body frame is provided with magnetic button sliding door 9, and safeguard protection transducer 10 is set near magnetic button, closes during normal operation, as the operation of need human intervention, pulls open the magnetic button door, and safeguard protection transducer 10 sends signal, and whole module quits work.
Service area in main body frame arranges horizontal transmission motor 11, and the horizontal transmission motor output end arranges bracing frame 12 it is supported, the bracing frame bottom setting back shaft 13 parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis 14; Back shaft by arrange between linear bearing 15 and hexagonal axis can vibration the support of table 16; Sprocket wheel 17 is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain 18 is housed, both sides arrange respectively two 90 ° of directive wheels 19 above each sprocket wheel, the port of export at workbench arranges 180 ° of directive wheels 20, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides and forms transmission between 180 ° of directive wheel at workbench two ends, and pcb board transmits on horizontal link chain.But adjust the support of table 16 of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model.
The defective products retrieval unit bottom of service area arranges backgauge cylinder 21 in main body frame, and the backgauge cylinder stretches out material blocking rod in the middle of the chain of both sides; Also arrange before the backgauge cylinder and lift cylinder 22, lift the cylinder top plural raising wire is set, underproof pcb board is raised to desired location, then fall.
pcb board automatic detecting machine module working procedure: at first according to the width between two driving-chains of pcb board model adjustment, then can work, pcb board is from the left side access arrangement, be sent to the service position by chain, the position detected to level sensor, lift cylinder and pressurized cylinder stretches out simultaneously, after the position being detected to level sensor, whether upper end detection needle-bar and lower end detection needle-bar detect pcb board jointly qualified, if defective signal is passed to defective products knockout machine module, then lift cylinder and pressurized cylinder retraction, detecting the backgauge cylinder also bounces back, discharge pcb board, pcb board enters subsequent processing.
The structure of pcb board automatic detecting machine module is as follows: whole module is arranged on and detects in main body frame 30, the base bottom of detecting main body frame is provided with height adjustable four and supports lower margins, simultaneously support the lower margin inboard at each and also be provided with a roller, when module such as need integrated moving, adjust and support the lower margin height, roller is landed; Height-regulating support lower margin height after module position is fixing supports lower margin and lands, and roller is built on stilts.
The working face that detects main body frame 30 is provided with the magnetic button sliding door, and the safeguard protection transducer is set near magnetic button; Close during normal operation, as the operation of need human intervention, pull open the magnetic button door, the safeguard protection transducer sends signal, and whole module quits work.
The service area of detecting in main body frame 30 arranges the horizontal transmission motor, and the horizontal transmission motor output end arranges bracing frame it is supported, the bracing frame bottom setting back shaft parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis; Arrange between back shaft and hexagonal axis can vibration the support of table; Sprocket wheel is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain is housed, inside and outside both sides are that the workbench port of export arranges respectively two 90 ° of directive wheels above each sprocket wheel, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides, and forming transmission between 180 ° of directive wheels of 90 ° of directive wheels in the workbench port of export outside and arrival end, pcb board transmits on horizontal link chain.But adjust the support of table of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model.But the support of table top in vibration is set to level sensor 31, arranges in the fixing support of table to detect backgauge cylinder 40.
Workbench inboard in the service area of detecting main body frame also arranges the needle-bar detecting unit, and this unit mainly comprises pressurized cylinder 32, lifts cylinder 33, needle-bar 34 is detected in the upper end, needle-bar 35, line slideway 36 are detected in the lower end; Pressurized cylinder 32 and lift cylinder 33 and be separately positioned on line slideway 36 Shang Xia two ends, and pressurized cylinder and the inboard of lifting cylinder arrange respectively adjustment buffer 37 with spacing on line slideway; Pressurized cylinder connects arm 38 and reaches pcb board to be detected upper end, the upper end is installed on arm 38 detects needle-bar 34; Lower air cylinder connects and lifts arm 39 and reach pcb board to be detected lower end, lifts the lower end is installed on arm detects needle-bar 35; On upper and lower end detection needle-bar, corresponding end arranges transitional pore, lower transitional pore, detect the pcb board formula, the upper and lower excessive pin that upper and lower end detects on needle-bar is connected by upper and lower transitional pore, the opposite side of upper excessive pin connects the detection pin that needle-bar is detected in the upper end, and the opposite side of lower excessive pin connects the detection power supply; Whole like this workbench upside need not to arrange detection power supply and line.
every detection is qualified pcb board all, enter into the pcb board non-defective unit automatically by seal machine module, the working procedure of this module is: at first according to the width between two driving-chains of pcb board model adjustment, then can work, pcb board is from the left side access arrangement, be sent to the service position by chain, transducer detects and puts in place, lifting cylinder stretches out, by fore-set, pcb board is pushed up correspondence by below, seal position, then X, the Y-axis servo slide table moves, until 4 by a seal priming to pressing directly over seal box, stretch out by seal box door cylinder, open the lid, corresponding stretches out by the seal cylinder, bounce back by the seal cylinder after gluing ink paste, press seal box shelves lid cylinder retraction, close upper box cover.X, Y-axis servo slide table move, the need that the program of moving on to is reserved are by after printing the position, correspondence is stretched out by seal by the seal cylinder, and then by seal cylinder retraction, X, Y-axis servo slide table move, the next one that the program of moving on to is reserved needs by the seal position, until all of program setting need to complete by the seal operation, lift cylinder and descend, the backgauge cylinder descends, discharge pcb board, enter cutting agency.
The pcb board non-defective unit structure by impression block automatically is as follows: whole module is arranged in main body frame, the base bottom of main body frame is provided with height adjustable four and supports lower margins, simultaneously support the lower margin inboard at each and also be provided with a roller, when module such as need integrated moving, adjust and support the lower margin height, roller is landed; Height-regulating support lower margin height after module position is fixing supports lower margin and lands, and roller is built on stilts.
The working face of main body frame is provided with the magnetic button sliding door, and the safeguard protection transducer is set near magnetic button; Close during normal operation, as the operation of need human intervention, pull open the magnetic button door, the safeguard protection transducer sends signal, and whole module quits work.
Service area in main body frame arranges the horizontal transmission motor, and the horizontal transmission motor output end arranges bracing frame it is supported, the bracing frame bottom setting back shaft parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis; Arrange between back shaft and hexagonal axis can vibration the support of table; Sprocket wheel is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain is housed, inside and outside both sides are that the workbench port of export arranges respectively two 90 ° of directive wheels above each sprocket wheel, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides, and forming transmission between 180 ° of directive wheels of 90 ° of directive wheels in the workbench port of export outside and arrival end, pcb board transmits on horizontal link chain.But adjust the support of table of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model.But the support of table top in vibration is set to level sensor, and the arranging by seal backgauge cylinder 41 by seal part bottom of service area in main body frame stretched out material blocking rod in the middle of the chain of both sides by seal backgauge cylinder; Also arrange before by seal backgauge cylinder and lifting cylinder, lift four fore-sets 42 that the cylinder top arranges the jack-up pcb board.
X-axis servo slide table 43 is fixed on the top, service area of main body frame, and Y-axis servo slide table 44 is arranged on X-axis servo slide table 43, arranges 4 on the slide block of Y-axis servo slide table 44 by seal cylinder 45, and each all arranges by the seal head by seal cylinder lower end.Arrange in the inboard of workbench and press seal box 46, cover by seal box and connecting by seal box door cylinder 47, stretch out or close by seal box door cylinder and open or close by seal box.
The utility model is not limited to above-described embodiment, and protection range of the present utility model is all classified in any equivalent concepts or change in the technical scope that the utility model discloses as.
Claims (2)
1. the flexible full-automatic production line that detects of a pcb board is characterized in that: the flexible full-automatic production line that detects of whole pcb board comprises that feed mechanism (4), defective products knockout machine module (1), pcb board automatic detecting machine module (2), pcb board non-defective unit press seal machine module (3), cutting agency (5) automatically;
Production line when work at first defective products knockout machine module (1) receive the pcb board quality signal that last process transmits, pcb board to be detected enters defective products knockout machine module (1) by feed mechanism (4), defective products is taken out, non-defective unit continues to enter pcb board automatic detecting machine module (2), and pcb board is detected; Defective products knockout machine module, pcb board automatic detecting machine module after pcb board to be detected enters again in proper order afterwards, until all detect qualified after, pcb board enters the pcb board non-defective unit automatically by impression block (3), by entering cutting agency (5) after seal, enters down program one.
2. pcb board flexibility as claimed in claim 1 automatically detects production line, it is characterized in that:
The structure of described defective products knockout machine module (1) is as follows: whole module is arranged in main body frame (6), the base bottom of main body frame is provided with height adjustable four and supports lower margins (7), simultaneously support the lower margin inboard at each and also be provided with a roller (8), height-regulating support lower margin height after module position is fixing, the support lower margin lands, and roller is built on stilts;
The working face of main body frame is provided with magnetic button sliding door (9), and safeguard protection transducer (10) is set near magnetic button;
Service area in main body frame arranges horizontal transmission motor (11), and the horizontal transmission motor output end arranges bracing frame (12) it is supported, the bracing frame bottom setting back shaft (13) parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis (14); Back shaft by arrange between linear bearing (15) and hexagonal axis can vibration the support of table (16); Sprocket wheel (17) is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Chain (18) is housed on the sprocket wheel of hexagonal axis two ends, both sides arrange respectively two 90 ° directive wheels (19) above each sprocket wheel, the port of export at workbench arranges 180 ° of directive wheels (20), the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides and forms transmission between 180 ° of directive wheel at workbench two ends, and pcb board transmits on horizontal link chain; But adjust the support of table (16) of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model;
The defective products retrieval unit bottom of service area arranges backgauge cylinder (21) in main body frame, and the backgauge cylinder stretches out material blocking rod in the middle of the chain of both sides; Also arrange before the backgauge cylinder and lift cylinder (22), lift the cylinder top plural raising wire is set, underproof pcb board is raised to desired location, then fall;
Motor (23) is risen in the defective products retrieval unit top suspension of service area in main body frame, arranges respectively on two supports of table and lifts bracing frame (24); The horizontal output end that rises motor arranges hexagonal axis, the hexagonal axis two ends arrange respectively one 45 ° left-hand helical gears (25) and one 45 ° dextrorotation helical gears (26) in lifting bracing frame, these two helical gears mesh respectively driven 45 ° of helical gears that two correspondences turn to, and the power transmission shaft both sides in driven 45 ° of helical gears connect respectively two sprocket wheels, a chain is housed on each sprocket wheel, chain embeds and to lift in bracing frame, completes transmission by being arranged on the directive wheel that lifts the bracing frame bottom; On four chains at a certain distance corresponding take out that an outer plate installs a upper level lift sheet (27) lift so that the defective products pcb board that takes out is lifted sheet reposefully; After the defective products pcb board being detected, lifting cylinder lifts it, simultaneously lifting motor action, lifting motor lift sheet receive the defective products pcb board and lift put in place after, be arranged on the material transducer (29) that has that lifts the bracing frame bottom and signal exported to lifting motor stops and band-type brake; The full transducer (28) of material is set lifting bracing frame top, sensor output signal after material is full manually takes out pcb board; Near lifting motor one side lift laterally vibration of bracing frame, opposite side lifts strutting piece and fixes, the horizontal spacing of such four chains is also adjustable, to adapt to the pcb board of different size;
The structure of described pcb board automatic detecting machine module is as follows: whole module is arranged on and detects in main body frame (30), the base bottom of detecting main body frame is provided with height adjustable four and supports lower margins, supports the lower margin inboard at each simultaneously and also is provided with a roller;
The working face that detects main body frame (30) is provided with the magnetic button sliding door, and the safeguard protection transducer is set near magnetic button;
The service area of detecting in main body frame (30) arranges the horizontal transmission motor, and the horizontal transmission motor output end arranges bracing frame it is supported, the bracing frame bottom setting back shaft parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis; Arrange between back shaft and hexagonal axis can vibration the support of table; Sprocket wheel is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain is housed, inside and outside both sides are that the workbench port of export arranges respectively two 90 ° of directive wheels above each sprocket wheel, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides, and forming transmission between 180 ° of directive wheels of 90 ° of directive wheels in the workbench port of export outside and arrival end, pcb board transmits on horizontal link chain; But adjust the support of table of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model; But the support of table top in vibration is set to level sensor (31), arranges in the fixing support of table to detect backgauge cylinder (40);
Workbench inboard in the service area of detecting main body frame also arranges the needle-bar detecting unit, and this unit mainly comprises pressurized cylinder (32), lifts cylinder (33), needle-bar (34) is detected in the upper end, needle-bar (35), line slideway (36) are detected in the lower end; Pressurized cylinder (32) and lift cylinder (33) and be separately positioned on two ends, line slideway (36) up and down, and pressurized cylinder and the inboard of lifting cylinder arrange respectively and adjust buffer (37) with spacing on line slideway; Pressurized cylinder connects arm (38) and reaches pcb board to be detected upper end, and needle-bar (34) is detected in arm (38) the upper upper end of installing; Lower air cylinder connects and lifts arm (39) and reach pcb board to be detected lower end, lifts the lower end is installed on arm detects needle-bar (35); On upper and lower end detection needle-bar, corresponding end arranges excessive hole, lower transitional pore (41), detect the pcb board formula, the upper and lower excessive pin that upper and lower end detects on needle-bar is connected by upper and lower transitional pore, the opposite side of upper excessive pin connects the detection pin that needle-bar is detected in the upper end, and the opposite side of lower excessive pin connects the detection power supply; Whole like this workbench upside need not to arrange detection power supply and line;
The described pcb board non-defective unit structure by impression block automatically is as follows: whole module is arranged in main body frame, and the base bottom of main body frame is provided with height adjustable four and supports lower margins, supports the lower margin inboard at each simultaneously and also is provided with a roller;
The working face of main body frame is provided with the magnetic button sliding door, and the safeguard protection transducer is set near magnetic button;
Service area in main body frame arranges the horizontal transmission motor, and the horizontal transmission motor output end arranges bracing frame it is supported, the bracing frame bottom setting back shaft parallel with the horizontal transmission motor output shaft; The horizontal transmission motor output shaft connects hexagonal axis; Arrange between back shaft and hexagonal axis can vibration the support of table; Sprocket wheel is set on hexagonal axis embeds in the support of table, the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; On the sprocket wheel of hexagonal axis two ends, chain is housed, inside and outside both sides are that the workbench port of export arranges respectively two 90 ° of directive wheels above each sprocket wheel, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in respectively in the support of table of both sides, and forming transmission between 180 ° of directive wheels of 90 ° of directive wheels in the workbench port of export outside and arrival end, pcb board transmits on horizontal link chain; But adjust the support of table of vibration, make the width conversion between horizontal link chain on workbench, to adapt to the pcb board of placing the different size model; But the support of table top in vibration is set to level sensor, and the arranging by seal backgauge cylinder (41) by seal part bottom of service area in main body frame stretched out material blocking rod in the middle of the chain of both sides by seal backgauge cylinder; Also arrange before by seal backgauge cylinder and lifting cylinder, lift four fore-sets (42) that the cylinder top arranges the jack-up pcb board;
X-axis servo slide table (43) is fixed on the top, service area of main body frame, Y-axis servo slide table (44) is arranged on X-axis servo slide table (43), arrange 4 on the slide block of Y-axis servo slide table (44) by seal cylinder (45), each all arranges by the seal head by seal cylinder lower end; Arrange in the inboard of workbench and press seal box (46), cover by seal box and connecting by seal box door cylinder (47), stretch out or close by seal box door cylinder and open or close by seal box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220626017 CN202998670U (en) | 2012-11-23 | 2012-11-23 | PCB board flexibility full-automatic detection production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220626017 CN202998670U (en) | 2012-11-23 | 2012-11-23 | PCB board flexibility full-automatic detection production line |
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| Publication Number | Publication Date |
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| CN202998670U true CN202998670U (en) | 2013-06-12 |
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| CN 201220626017 Expired - Fee Related CN202998670U (en) | 2012-11-23 | 2012-11-23 | PCB board flexibility full-automatic detection production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102938973A (en) * | 2012-11-23 | 2013-02-20 | 大连运明自动化技术有限公司 | Fully-automatic flexible detection production line for PCBs (Printed Circuit Boards) |
| CN104822230A (en) * | 2015-05-12 | 2015-08-05 | 珠海智新自动化科技有限公司 | Novel multifunctional PCB production automation system |
| CN108591211A (en) * | 2018-05-18 | 2018-09-28 | 张海根 | A kind of stretchable electronic device preparation complete machine |
-
2012
- 2012-11-23 CN CN 201220626017 patent/CN202998670U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102938973A (en) * | 2012-11-23 | 2013-02-20 | 大连运明自动化技术有限公司 | Fully-automatic flexible detection production line for PCBs (Printed Circuit Boards) |
| CN102938973B (en) * | 2012-11-23 | 2015-09-23 | 王承刚 | PCB flexible fully-automated synthesis production line |
| CN104822230A (en) * | 2015-05-12 | 2015-08-05 | 珠海智新自动化科技有限公司 | Novel multifunctional PCB production automation system |
| CN104822230B (en) * | 2015-05-12 | 2018-06-05 | 珠海智新自动化科技有限公司 | A kind of multi-functional pcb board production automation system |
| CN108591211A (en) * | 2018-05-18 | 2018-09-28 | 张海根 | A kind of stretchable electronic device preparation complete machine |
| CN108591211B (en) * | 2018-05-18 | 2019-12-24 | 江苏南京白马现代农业高新技术产业园有限公司 | Stretchable electronic device preparation complete machine |
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Granted publication date: 20130612 Termination date: 20151123 |