CN102938973B - PCB flexible fully-automated synthesis production line - Google Patents
PCB flexible fully-automated synthesis production line Download PDFInfo
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- CN102938973B CN102938973B CN201210481185.3A CN201210481185A CN102938973B CN 102938973 B CN102938973 B CN 102938973B CN 201210481185 A CN201210481185 A CN 201210481185A CN 102938973 B CN102938973 B CN 102938973B
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- 238000001514 detection method Methods 0.000 claims abstract description 23
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Abstract
A kind of PCB flexible fully-automated synthesis production line, whole PCB flexible fully-automated synthesis production line comprises feed mechanism, defective products knockout machine module, pcb board automatic detecting machine module, pcb board non-defective unit automatically by print machine module, cutting agency.The present invention is mainly used in the mass pcb boards such as automobile, household electrical appliances, light industry and machinery, electron trade and makes manufacturer, by providing the flexibility customization function of fully-automated synthesis production line, support continuous upgrading and the specification adjustment of pcb board product, improve the ability that enterprise changes with the market demand.The present invention changes the detection method of Traditional Man, no matter has made marked progress from detection speed, efficiency and cost control aspect, enterprise staff is freed from single scissors and paste.And the present invention takes flexibility customized solution, the pcb board of applicable different model size, also can take out module, pcb board automatic detecting machine module by independent assortment defective products, solve the common requirement of pcb board manufacturing.
Description
Technical field
The present invention relates to a kind of pcb board and detect production line.
Background technology
Along with the development of electronic technology and manufacturing technology, the density of pcb board increases increasingly, the thing followed is the detection of pcb board and repairs also further difficult, causes Traditional Man detection method no longer feasible, all can not be satisfactory from detection speed, efficiency and cost control aspect.
For meeting output demand, just must develop the automatic checkout equipment of PCB, but consider that each PCB manufacturing enterprise not only produces single product, build the specialized production line that detects according to each product and invest larger.Therefore for reducing enterprise investment risk, building and the flexible automation of custom tailored can detect production line with product up-gradation, having become the common requirement of whole PCB manufacturing.This product changes a large amount of recruitment present situations under traditional approach simultaneously, and enterprise staff is freed from single scissors and paste.
Summary of the invention
For solving the problems such as existing manual detection pcb board inefficiency, the invention provides a kind of PCB flexible fully-automated synthesis production line.
The technical solution adopted for the present invention to solve the technical problems is: the present invention's whole PCB flexible fully-automated synthesis production line comprises feed mechanism, defective products knockout machine module, pcb board automatic detecting machine module, pcb board non-defective unit automatically by print machine module, cutting agency.
Need to detect pcb board quality according to client, during production line work, first defective products knockout machine module receives the pcb board quality signal that last process transmits, pcb board to be detected enters defective products knockout machine module by feed mechanism, underproof for defective products pcb board is taken out, non-defective unit continues to enter pcb board automatic detecting machine module, detects pcb board.Afterwards according to setting program, defective products knockout machine module after pcb board to be detected enters again in proper order, pcb board automatic detecting machine module, until all detect qualified after, pcb board enters pcb board non-defective unit automatically by impression block, enter cutting agency by after print, enter down one program.Here feed mechanism and cutting agency can be automatic transmission, also can be manual operations.
The structure of defective products knockout machine module is as follows: whole module installation is in main body frame, the base bottom of main body frame is provided with height adjustable four and supports lower margin, inside each support lower margin, be also provided with a roller simultaneously, when module is as moved integrally, adjustment supports lower margin height, and roller is landed; Height-regulating support lower margin height after module position is fixing, support lower margin and land, roller is maked somebody a mere figurehead.
The working face of main body frame is provided with magnetic button sliding door, and near magnetic button, arrange safeguard protection transducer, and close during normal work, as needed human intervention to operate, pull open magnetic button door, safeguard protection transducer sends signal, whole module from service.
Service area in main body frame arranges horizontal transmission motor, and horizontal transmission motor output end arranges bracing frame and supported, and arranges the back shaft parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis; Back shaft can the support of table of vibration by arranging between linear bearing and hexagonal axis; Hexagonal axis arranges sprocket wheel to be embedded in the support of table, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain, above each sprocket wheel, both sides arrange two 90 ° of directive wheels respectively, at the port of export of workbench, 180 ° of directive wheels are set, the arrival end of workbench arranges another 180 ° of directive wheels, chain to be embedded in respectively in the support of table of both sides and to form transmission between 180 ° of directive wheel at workbench two ends, and pcb board transmits on horizontal link chain.Adjustment can the support of table of vibration, the width on workbench between horizontal link chain is converted, to adapt to the pcb board placing different size model.
In main body frame, the defective products retrieval unit bottom of service area arranges backgauge cylinder, and backgauge cylinder stretches out in the middle of material blocking rod to both sides chain; Also arrange before backgauge cylinder and lift cylinder, lift cylinder top and plural raising wire is set, underproof pcb board is raised to desired location, then falls.
In main body frame, the defective products retrieval unit top of service area hangs and rises motor, two supports of table is arranged respectively and lifts bracing frame; The horizontal output end rising motor arranges hexagonal axis, hexagonal axis two ends arrange 45 ° of left-hand helical gears and 45 ° of dextrorotation helical gears respectively lifting in bracing frame, these two helical gears engage driven 45 ° of helical gears that two correspondences turn to respectively, and the power transmission shaft both sides in driven 45 ° of helical gears connect two sprocket wheels respectively, a chain each sprocket wheel is equipped with, chain embeds and lifts in bracing frame, completes transmission by being arranged on the directive wheel lifted bottom bracing frame.On four chains at a certain distance corresponding take out that an outer plate installs a upper level lift sheet lift so that the defective products pcb board taken out is lifted sheet reposefully.After defective products pcb board being detected, lift cylinder to be lifted, simultaneously lifting motor action, the sheet that lifts of lifting motor receives defective products pcb board and after lifting and putting in place, be arranged on lift bracing frame bottom have material transducer signal to be exported to lifting motor to stop and band-type brake.Arrange the full transducer of material lifting bracing frame top, sensor output signal after material is full, manually takes out pcb board.The bracing frame that lifts near lifting motor side can horizontal vibration, and opposite side lifts bracing frame and fixes, and the horizontal spacing of such four chains is also adjustable, to adapt to the pcb board of different size.
The structure of pcb board automatic detecting machine module is as follows: whole module installation is in detection main body frame, the base bottom detecting main body frame is provided with height adjustable four and supports lower margin, inside each support lower margin, be also provided with a roller simultaneously, when module is as moved integrally, adjustment supports lower margin height, and roller is landed; Height-regulating support lower margin height after module position is fixing, support lower margin and land, roller is maked somebody a mere figurehead.
The working face detecting main body frame is provided with magnetic button sliding door, and near magnetic button, arrange safeguard protection transducer; Close during normal work, as needed human intervention to operate, pull open magnetic button door, safeguard protection transducer sends signal, whole module from service.
The service area detected in main body frame arranges horizontal transmission motor, and horizontal transmission motor output end arranges bracing frame and supported, and arranges the back shaft parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis; Arranging between back shaft and hexagonal axis can the support of table of vibration; Hexagonal axis arranges sprocket wheel to be embedded in the support of table, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain, above each sprocket wheel, inside and outside both sides and the workbench port of export arrange two 90 ° of directive wheels respectively, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in the support of table of both sides respectively, and forming transmission between 90 ° of directive wheels outside the workbench port of export and 180 ° of directive wheels of arrival end, pcb board transmits on horizontal link chain.Adjustment can the support of table of vibration, the width on workbench between horizontal link chain is converted, to adapt to the pcb board placing different size model.The support of table top of vibration level sensor can be set to, arranges in the fixing support of table and detect backgauge cylinder.
Needle-bar detecting unit is also set inside the workbench of service area detecting main body frame, this unit mainly comprises pressurized cylinder, lifts cylinder, needle-bar is detected in upper end, needle-bar, line slideway are detected in lower end; Pressurized cylinder and lift cylinder and be separately positioned on the upper and lower two ends of line slideway, and pressurized cylinder and the inner side of lifting cylinder arrange adjustment buffer respectively with spacing on line slideway; Pressurized cylinder connects arm and reaches pcb board upper end to be detected, arm is installed upper end and detects needle-bar; Lower air cylinder connection is lifted arm and is reached pcb board lower end to be detected, lifts on arm and installs lower end detection needle-bar; Upper and lower end detects corresponding end on needle-bar and arranges transitional pore, lower transitional pore, detect pcb board formula, the upper and lower excessive pin that upper and lower end detects on needle-bar is connected by upper and lower transitional pore, the opposite side of upper excessive pin connects the detection pin that needle-bar is detected in upper end, and the opposite side of lower excessive pin connects detection power supply; Power supply and line is detected without the need to arranging on the upside of whole like this workbench.
Pcb board non-defective unit is automatically as follows by the structure of impression block: whole module installation is in main body frame, the base bottom of main body frame is provided with height adjustable four and supports lower margin, inside each support lower margin, be also provided with a roller simultaneously, when module is as moved integrally, adjustment supports lower margin height, and roller is landed; Height-regulating support lower margin height after module position is fixing, support lower margin and land, roller is maked somebody a mere figurehead.
The working face of main body frame is provided with magnetic button sliding door, and near magnetic button, arrange safeguard protection transducer; Close during normal work, as needed human intervention to operate, pull open magnetic button door, safeguard protection transducer sends signal, whole module from service.
Service area in main body frame arranges horizontal transmission motor, and horizontal transmission motor output end arranges bracing frame and supported, and arranges the back shaft parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis; Arranging between back shaft and hexagonal axis can the support of table of vibration; Hexagonal axis arranges sprocket wheel to be embedded in the support of table, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain, above each sprocket wheel, inside and outside both sides and the workbench port of export arrange two 90 ° of directive wheels respectively, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in the support of table of both sides respectively, and forming transmission between 90 ° of directive wheels outside the workbench port of export and 180 ° of directive wheels of arrival end, pcb board transmits on horizontal link chain.Adjustment can the support of table of vibration, the width on workbench between horizontal link chain is converted, to adapt to the pcb board placing different size model.The support of table top of vibration can be set to level sensor, in main body frame service area arrange by print backgauge cylinder by print section lower, stretch out in the middle of material blocking rod to both sides chain by print backgauge cylinder; Also arrange before by print backgauge cylinder and lift cylinder, lift four fore-sets that cylinder top arranges jack-up pcb board.
X-axis servo slide table is fixed on the top, service area of main body frame, and Y-axis servo slide table is arranged on X-axis servo slide table, the slide block of Y-axis servo slide table is arranged 4 by print cylinder, each by print cylinder lower end all arrange by print head.Arrange in the inner side of workbench and press seal box, be connected to by seal box door cylinder by seal box lid, stretch out by seal box door cylinder or close to open or close by seal box.
The present invention is mainly used in the mass pcb boards such as automobile, household electrical appliances, light industry and machinery, electron trade and makes manufacturer, by providing the flexibility customization function of fully-automated synthesis production line, support continuous upgrading and the specification adjustment of pcb board product, improve the ability that enterprise changes with the market demand.
The invention has the beneficial effects as follows: the present invention be pcb board manufacturing enterprise technological progress, reduce cost of investment provide powerful support.Change the detection method of Traditional Man, no matter have made marked progress from detection speed, efficiency and cost control aspect, change a large amount of recruitment present situations under traditional approach, enterprise staff is freed from single scissors and paste.And the present invention takes flexibility customized solution, the pcb board of applicable different model size, also can take out module, pcb board automatic detecting machine module by independent assortment defective products, solve the common requirement of pcb board manufacturing.
Accompanying drawing explanation
Below in conjunction with accompanying drawing and concrete execution mode, the present invention will be further described.
Fig. 1 is PCB flexible fully-automated synthesis line production system schematic diagram of the present invention.
Fig. 2 is defective products knockout machine module front view of the present invention.
Fig. 3 is defective products knockout machine module side view of the present invention.
Fig. 4 is pcb board automatic detecting machine module front view of the present invention.
Fig. 5 is pcb board automatic detecting machine module work district of the present invention primary structure schematic diagram.
Fig. 6 is that pcb board non-defective unit of the present invention is automatically by impression block front view.
Fig. 7 be pcb board non-defective unit of the present invention automatically by impression block by impression unit primary structure schematic diagram.
Fig. 8 is pcb board automatic detecting machine module work district of the present invention horizontal transport mechanism schematic diagram.
In figure, 1, defective products knockout machine module, 2, pcb board automatic detecting machine module, 3, pcb board non-defective unit presses print machine module automatically, and 4, feed mechanism, 5, cutting agency, 6, main body frame, 7, support lower margin, 8, roller, 9, magnetic button is pulled, and 10, safeguard protection transducer, 11, horizontal transmission motor, 12, bracing frame, 13, back shaft, 14, hexagonal axis, 15, linear bearing, 16, the support of table, 17, sprocket wheel, 18, chain, 19, 90 ° of directive wheels, 20, 180 ° of directive wheels, 21, backgauge cylinder, 22, lift cylinder, 23, rise motor, 24, lift bracing frame, 25, 45 ° of left-hand helical gears, 26, 45 ° of dextrorotation helical gears, 27, lift sheet, 28, the full transducer of material, 29, there is material transducer, 30, detect main body frame, 31, to level sensor, 32, pressurized cylinder, 33, lift cylinder, 34, needle-bar is detected in upper end, and 35, needle-bar is detected in lower end, and 36, line slideway, 37, adjustment buffer, 38, arm, 39, lift arm, 40, detect backgauge cylinder, 41, lower transitional pore, 41, by print backgauge cylinder, 42, fore-set, 43, X-axis servo slide table, 44, Y-axis servo slide table, 45, by print cylinder, 46, by seal box, 47, by seal box door cylinder.
Embodiment
The present invention is illustrated below in conjunction with embodiment.
As shown in Figure 1, the present invention's whole PCB flexible fully-automated synthesis production line comprises feed mechanism 4, defective products knockout machine module 1, pcb board automatic detecting machine module 2, pcb board non-defective unit automatically by print machine module 3, cutting agency 5.
Need to detect pcb board quality according to client, during production line work, first defective products knockout machine module 1 receives the pcb board quality signal that last process transmits, pcb board to be detected enters defective products knockout machine module 1 by feed mechanism 4, underproof for defective products pcb board is taken out, non-defective unit continues to enter pcb board automatic detecting machine module 2, detects pcb board.Afterwards according to setting program, defective products knockout machine module after pcb board to be detected enters again in proper order, pcb board automatic detecting machine module, until all detect qualified after, pcb board enters pcb board non-defective unit automatically by impression block 3, enter cutting agency 5 by after print, enter down one program.Here feed mechanism and cutting agency can be automatic transmission, also can be manual operations.
The working procedure of defective products knockout machine module 1: first adjust the width between two driving chains according to pcb board model, then can normally work, pcb board is from left side access arrangement, service position is sent to by chain, take out the signal that last operation transmits, whether qualifiedly analyze this pcb board, if qualified backgauge cylinder declines, release pcb board, if defective, lift cylinder to stretch out, lift defective products pcb board, then electric motor starting is risen, have material transducer to detect when driving chain pcb board to be raised 60cm to put in place, rise motor to stop and band-type brake, wait for that next defective products pcb board enters, after the full transducer of material has detected part, illustrate that defective products pcb board is full, alarm lamp is reported to the police, the underproof pcb board of artificial taking-up.
The structure of defective products knockout machine module 1 is as follows: whole module installation is in main body frame 6, the base bottom of main body frame is provided with height adjustable four and supports lower margin 7, inside each support lower margin, be also provided with a roller 8 simultaneously, when module is as moved integrally, adjustment supports lower margin height, and roller is landed; Height-regulating support lower margin height after module position is fixing, support lower margin and land, roller is maked somebody a mere figurehead.
The working face of main body frame is provided with magnetic button sliding door 9, and near magnetic button, arrange safeguard protection transducer 10, and close during normal work, as needed human intervention to operate, pull open magnetic button door, safeguard protection transducer 10 sends signal, whole module from service.
Service area in main body frame arranges horizontal transmission motor 11, and horizontal transmission motor output end arranges bracing frame 12 and supported, and arranges the back shaft 13 parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis 14; Back shaft can the support of table 16 of vibration by arranging between linear bearing 15 and hexagonal axis; Hexagonal axis arranges sprocket wheel 17 to be embedded in the support of table, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain 18, above each sprocket wheel, both sides arrange two 90 ° of directive wheels 19 respectively, at the port of export of workbench, 180 ° of directive wheels 20 are set, the arrival end of workbench arranges another 180 ° of directive wheels, chain to be embedded in respectively in the support of table of both sides and to form transmission between 180 ° of directive wheel at workbench two ends, and pcb board transmits on horizontal link chain.Adjustment can the support of table 16 of vibration, the width on workbench between horizontal link chain is converted, to adapt to the pcb board placing different size model.
In main body frame, the defective products retrieval unit bottom of service area arranges backgauge cylinder 21, and backgauge cylinder stretches out in the middle of material blocking rod to both sides chain; Also arrange before backgauge cylinder and lift cylinder 22, lift cylinder top and plural raising wire is set, underproof pcb board is raised to desired location, then falls.
In main body frame, the defective products retrieval unit top of service area hangs and rises motor 23, two supports of table is arranged respectively and lifts bracing frame 24; The horizontal output end rising motor arranges hexagonal axis, hexagonal axis two ends arrange 45 ° of left-hand helical gears 25 and 45 ° of dextrorotation helical gears 26 respectively lifting in bracing frame, these two helical gears engage driven 45 ° of helical gears that two correspondences turn to respectively, and the power transmission shaft both sides in driven 45 ° of helical gears connect two sprocket wheels respectively, a chain each sprocket wheel is equipped with, chain embeds and lifts in bracing frame, completes transmission by being arranged on the directive wheel lifted bottom bracing frame.On four chains at a certain distance corresponding take out that an outer plate installs a upper level lift sheet 27 lift so that the defective products pcb board taken out is lifted sheet reposefully.After defective products pcb board being detected, lift cylinder to be lifted, simultaneously lifting motor action, the sheet that lifts of lifting motor receives defective products pcb board and after lifting and putting in place, be arranged on lift bracing frame bottom have material transducer 29 signal to be exported to lifting motor to stop and band-type brake.Arrange the full transducer 28 of material lifting bracing frame top, sensor output signal after material is full, manually takes out pcb board.The bracing frame that lifts near lifting motor side can horizontal vibration, and opposite side lifts bracing frame and fixes, and the horizontal spacing of such four chains is also adjustable, to adapt to the pcb board of different size.
Pcb board automatic detecting machine module work program: first adjust the width between two driving-chains according to pcb board model, then can normally work, pcb board is from left side access arrangement, service position is sent to by chain, position is detected to level sensor, lift cylinder and pressurized cylinder stretches out simultaneously, after position being detected to level sensor, whether upper end detection needle-bar and lower end detection needle-bar detect pcb board jointly qualified, signal is passed to defective products knockout machine module if defective, then cylinder and pressurized cylinder retraction is lifted, detect backgauge cylinder also to bounce back, release pcb board, pcb board enters subsequent processing.
The structure of pcb board automatic detecting machine module is as follows: whole module installation is in detection main body frame 30, the base bottom detecting main body frame is provided with height adjustable four and supports lower margin, inside each support lower margin, be also provided with a roller simultaneously, when module is as moved integrally, adjustment supports lower margin height, and roller is landed; Height-regulating support lower margin height after module position is fixing, support lower margin and land, roller is maked somebody a mere figurehead.
The working face detecting main body frame 30 is provided with magnetic button sliding door, and near magnetic button, arrange safeguard protection transducer; Close during normal work, as needed human intervention to operate, pull open magnetic button door, safeguard protection transducer sends signal, whole module from service.
The service area detected in main body frame 30 arranges horizontal transmission motor, and horizontal transmission motor output end arranges bracing frame and supported, and arranges the back shaft parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis; Arranging between back shaft and hexagonal axis can the support of table of vibration; Hexagonal axis arranges sprocket wheel to be embedded in the support of table, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain, above each sprocket wheel, inside and outside both sides and the workbench port of export arrange two 90 ° of directive wheels respectively, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in the support of table of both sides respectively, and forming transmission between 90 ° of directive wheels outside the workbench port of export and 180 ° of directive wheels of arrival end, pcb board transmits on horizontal link chain.Adjustment can the support of table of vibration, the width on workbench between horizontal link chain is converted, to adapt to the pcb board placing different size model.The support of table top of vibration can be set to level sensor 31, arrange in the fixing support of table and detect backgauge cylinder 40.
Needle-bar detecting unit is also set inside the workbench of service area detecting main body frame, this unit mainly comprises pressurized cylinder 32, lifts cylinder 33, needle-bar 34 is detected in upper end, needle-bar 35, line slideway 36 are detected in lower end; Pressurized cylinder 32 and lift cylinder 33 and be separately positioned on line slideway 36 about two ends, and pressurized cylinder and the inner side of lifting cylinder arrange respectively and adjust buffer 37 with spacing on line slideway; Pressurized cylinder connects arm 38 and reaches pcb board upper end to be detected, arm 38 is installed upper end and detects needle-bar 34; Lower air cylinder connection is lifted arm 39 and is reached pcb board lower end to be detected, lifts on arm and installs lower end detection needle-bar 35; Upper and lower end detects corresponding end on needle-bar and arranges transitional pore, lower transitional pore, detect pcb board formula, the upper and lower excessive pin that upper and lower end detects on needle-bar is connected by upper and lower transitional pore, the opposite side of upper excessive pin connects the detection pin that needle-bar is detected in upper end, and the opposite side of lower excessive pin connects detection power supply; Power supply and line is detected without the need to arranging on the upside of whole like this workbench.
The pcb board that every detection is all qualified, enter into pcb board non-defective unit automatically by print machine module, the working procedure of this module is: first adjust the width between two driving-chains according to pcb board model, then can normally work, pcb board is from left side access arrangement, service position is sent to by chain, transducer detects and puts in place, lift cylinder to stretch out, by fore-set, pcb board top is pressed below print position to corresponding, then X, Y-axis servo slide table moves, until 4 by printing head priming to pressing directly over seal box, stretch out by seal box door cylinder, open the lid, corresponding stretches out by print cylinder, bounce back by print cylinder after gluing ink paste, bounce back by seal box shelves lid cylinder, close upper box cover.X, Y-axis servo slide table move, what the program of moving on to was reserved need by behind print position, correspondence is stretched out by print by print cylinder, and then by print cylinder retraction, X, Y-axis servo slide table move, the next one that the program of moving on to is reserved need by print position, until all of program setting need complete by print operation, lift cylinder and decline, backgauge cylinder declines, release pcb board, enters cutting agency.
Pcb board non-defective unit is automatically as follows by the structure of impression block: whole module installation is in main body frame, the base bottom of main body frame is provided with height adjustable four and supports lower margin, inside each support lower margin, be also provided with a roller simultaneously, when module is as moved integrally, adjustment supports lower margin height, and roller is landed; Height-regulating support lower margin height after module position is fixing, support lower margin and land, roller is maked somebody a mere figurehead.
The working face of main body frame is provided with magnetic button sliding door, and near magnetic button, arrange safeguard protection transducer; Close during normal work, as needed human intervention to operate, pull open magnetic button door, safeguard protection transducer sends signal, whole module from service.
Service area in main body frame arranges horizontal transmission motor, and horizontal transmission motor output end arranges bracing frame and supported, and arranges the back shaft parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis; Arranging between back shaft and hexagonal axis can the support of table of vibration; Hexagonal axis arranges sprocket wheel to be embedded in the support of table, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain, above each sprocket wheel, inside and outside both sides and the workbench port of export arrange two 90 ° of directive wheels respectively, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in the support of table of both sides respectively, and forming transmission between 90 ° of directive wheels outside the workbench port of export and 180 ° of directive wheels of arrival end, pcb board transmits on horizontal link chain.Adjustment can the support of table of vibration, the width on workbench between horizontal link chain is converted, to adapt to the pcb board placing different size model.The support of table top of vibration can be set to level sensor, in main body frame service area arrange by print backgauge cylinder 41 by print section lower, stretch out in the middle of material blocking rod to both sides chain by print backgauge cylinder; Also arrange before by print backgauge cylinder and lift cylinder, lift four fore-sets 42 that cylinder top arranges jack-up pcb board.
X-axis servo slide table 43 is fixed on the top, service area of main body frame, and Y-axis servo slide table 44 is arranged on X-axis servo slide table 43, the slide block of Y-axis servo slide table 44 is arranged 4 by print cylinder 45, each by print cylinder lower end all arrange by print head.Arrange in the inner side of workbench and press seal box 46, be connected to by seal box door cylinder 47 by seal box lid, stretch out by seal box door cylinder or close to open or close by seal box.
The present invention is not limited to above-described embodiment, any the present invention disclose technical scope in equivalent concepts or change, be all classified as protection scope of the present invention.
Claims (2)
1. the flexible fully-automated synthesis production line of PCB plate, is characterized in that: the flexible fully-automated synthesis production line of whole PCB plate comprises feed mechanism (4), defective products knockout machine module (1), PCB plate automatic detecting machine module (2), PCB plate non-defective unit automatically by print machine module (3), cutting agency (5); During production line work, first defective products knockout machine module (1) receives the PCB plate quality signal that transmits of last process, PCB plate to be detected enters defective products knockout machine module (1) by feed mechanism (4), defective products is taken out, non-defective unit continues to enter pcb board and automatically examines machine module (2), detects PCB plate; Defective products knockout machine module after PCB plate to be detected afterwards enters again in proper order, PCB plate automatic detecting machine module, until all detect qualified after, PCB plate enters PCB plate non-defective unit automatically by impression block (3), enter cutting agency (5) by after print, enter down one program; Width between the transmit level chain of defective products knockout machine module (1) can convert, to adapt to the pcb board placing different size model.
2. the flexible fully-automated synthesis production line of the PCB plate as described in claim 1, is characterized in that:
The structure of described defective products knockout machine module (1) is as follows: whole module installation is in main body frame (6), the base bottom of main body frame is provided with height adjustable four and supports lower margin (7), inside each support lower margin, be also provided with a roller (8) simultaneously, height-regulating support lower margin height after module position is fixing, support lower margin lands, and roller is maked somebody a mere figurehead;
The working face of main body frame is provided with magnetic button sliding door (9), and near magnetic button, arrange safeguard protection transducer (10);
Service area in main body frame arranges horizontal transmission motor (11), and horizontal transmission motor output end arranges bracing frame (12) and supported, and arranges the back shaft (13) parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis (14); Back shaft by arrange near the side of described horizontal transmission motor output shaft between linear bearing (15) and hexagonal axis can vibration the support of table (16) and between back shaft and hexagonal axis, the fixing support of table is set away from the side of horizontal transmission motor output shaft; Hexagonal axis arranges near one end of horizontal transmission motor output shaft sprocket wheel (17) embeds can in the support of table (16) of vibration, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Chain (18) hexagonal axis two ends sprocket wheel is equipped with, above each sprocket wheel, both sides arrange two 90 ° directive wheels (19) respectively, at the port of export of workbench, 180 ° of directive wheels (20) are set, the arrival end of workbench arranges another 180 ° of directive wheels, chain to be embedded in respectively in the support of table of both sides and to form transmission between 180 ° of directive wheel at workbench two ends, and PCB plate transmits on horizontal link chain;
In main body frame, the defective products retrieval unit bottom of service area arranges backgauge cylinder (21), and backgauge cylinder stretches out in the middle of material blocking rod to both sides chain; Also arrange before backgauge cylinder and lift cylinder (22), lift cylinder top and plural raising wire is set, underproof PCB plate is raised to desired location, then falls;
In main body frame, the defective products retrieval unit top of service area hangs and rises motor (23), two supports of table is arranged respectively and lifts bracing frame (24); The horizontal output end rising motor arranges hexagonal axis, hexagonal axis two ends arrange one 45 ° left-hand helical gears (25) and one 45 ° dextrorotation helical gears (26) respectively lifting in bracing frame, these two helical gears engage driven 45 ° of helical gears that two correspondences turn to respectively, and the power transmission shaft both sides in driven 45 ° of helical gears connect two sprocket wheels respectively, a chain each sprocket wheel is equipped with, chain embeds and lifts in bracing frame, completes transmission by being arranged on the directive wheel lifted bottom bracing frame; On four chains at a certain distance corresponding take out that an outer plate installs a upper level lift sheet (27) lift so that the defective products PCB plate taken out is lifted sheet reposefully; After defective products PCB plate being detected, lift cylinder to be lifted, simultaneously lifting motor action, the sheet that lifts of lifting motor receives defective products PCB plate and after lifting and putting in place, be arranged on lift bracing frame bottom have material transducer (29) signal to be exported to lifting motor to stop and band-type brake; The full transducer (28) of material is set, sensor output signal after material is full lifting bracing frame top, manually takes out PCB plate; The bracing frame that lifts near lifting motor side can horizontal vibration, and opposite side lifts bracing frame and fixes, and the horizontal spacing of such four chains is also adjustable, to adapt to the PCB plate of different size;
The structure of described PCB plate automatic detecting machine module is as follows: whole module installation is in detection main body frame (30), the base bottom detecting main body frame is provided with height adjustable four and supports lower margin, is also provided with a sprocket wheel inside each support lower margin simultaneously;
The working face detecting main body frame (30) is provided with magnetic button sliding door, and near magnetic button, arrange safeguard protection transducer;
The service area detected in main body frame (30) arranges horizontal transmission motor, and horizontal transmission motor output end arranges bracing frame and supported, and arranges the back shaft parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis; Arrange near the side of described horizontal transmission motor output shaft between back shaft and hexagonal axis can vibration the support of table and between back shaft and hexagonal axis, the fixing support of table is set away from the side of horizontal transmission motor output shaft; Hexagonal axis arranges near one end of horizontal transmission motor output shaft sprocket wheel embeds can in the support of table of vibration, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain, above each sprocket wheel, inside and outside both sides and the workbench port of export arrange two 90 ° of directive wheels respectively, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in the support of table of both sides respectively, and forming transmission between 90 ° of directive wheels outside the workbench port of export and 180 ° of directive wheels of arrival end, PCB plate transmits on horizontal link chain; Adjustment can the support of table of vibration, the width on workbench between horizontal link chain is converted, to adapt to the PCB plate placing different size model; The support of table top of vibration can be set to level sensor (31), arrange in the fixing support of table and detect backgauge cylinder (40);
Needle-bar detecting unit is also set inside the workbench of service area detecting main body frame, this unit mainly comprises pressurized cylinder (32), lifts cylinder (33), needle-bar (34) is detected in upper end, needle-bar (35), line slideway (36) are detected in lower end; Pressurized cylinder (32) and lift cylinder (33) and be separately positioned on line slideway (36) up and down two ends, and pressurized cylinder and the inner side of lifting cylinder arrange adjustment buffer (37) respectively with spacing on line slideway; Pressurized cylinder connects arm (38) and reaches pcb board upper end to be detected, and needle-bar (34) is detected in the upper upper end of installing of arm (38); Lower air cylinder connection is lifted arm (39) and is reached pcb board lower end to be detected, lifts on arm and installs lower end detection needle-bar (35); Upper and lower end detects corresponding end on needle-bar and arranges excessive hole, lower transitional pore (41), detect PCB board-like, the upper and lower excessive pin that upper and lower end detects on needle-bar is connected by upper and lower transitional pore, the opposite side of upper excessive pin connects the detection pin that needle-bar is detected in upper end, and the opposite side of lower excessive pin connects detection power supply; Power supply and line is detected without the need to arranging on the upside of whole like this workbench;
Described PCB plate non-defective unit is automatically as follows by the structure of impression block: whole module installation is in main body frame, and the base bottom of main body frame is provided with height adjustable four and supports lower margin, is also provided with a roller inside each support lower margin simultaneously;
The working face of main body frame is provided with magnetic button sliding door, and near magnetic button, arrange safeguard protection transducer;
Service area in main body frame arranges horizontal transmission motor, and horizontal transmission motor output end arranges bracing frame and supported, and arranges the back shaft parallel with horizontal transmission motor output shaft bottom bracing frame; Horizontal transmission motor output shaft connects hexagonal axis; Arrange near the side of described horizontal transmission motor output shaft between back shaft and hexagonal axis can vibration the support of table and between back shaft and hexagonal axis, the fixing support of table is set away from the side of horizontal transmission motor output shaft; Hexagonal axis arranges near one end of horizontal transmission motor output shaft sprocket wheel embeds can in the support of table of vibration, and the other end of hexagonal axis also arranges onesize sprocket wheel and embeds in the fixing support of table of opposite side; Hexagonal axis two ends sprocket wheel is equipped with chain, above each sprocket wheel, inside and outside both sides and the workbench port of export arrange two 90 ° of directive wheels respectively, the arrival end of workbench arranges another 180 ° of directive wheels, chain is embedded in the support of table of both sides respectively, and forming transmission between 90 ° of directive wheels outside the workbench port of export and 180 ° of directive wheels of arrival end, PCB plate transmits on horizontal link chain; Adjustment can the support of table of vibration, the width on workbench between horizontal link chain is converted, to adapt to the PCB plate placing different size model; The support of table top of vibration can be set to level sensor, in main body frame service area arrange by print backgauge cylinder (41) by print section lower, stretch out in the middle of material blocking rod to both sides chain by print backgauge cylinder; Also arrange before by print backgauge cylinder and lift cylinder, lift four tops (42) that cylinder top arranges jack-up PCB plate;
X axle servo slide table (43) is fixed on the top, service area of main body frame, Y axle servo slide table (44) is arranged on X axle servo slide table (43), the slide block of Y axle servo slide table (44) is arranged 4 by print cylinder (45), each by print cylinder lower end all arrange by print head; Arrange in the inner side of workbench and press seal box (46), be connected to by seal box door cylinder (47) by seal box lid, stretch out by seal box door cylinder or close to open or close by seal box.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210481185.3A CN102938973B (en) | 2012-11-23 | 2012-11-23 | PCB flexible fully-automated synthesis production line |
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| CN201210481185.3A CN102938973B (en) | 2012-11-23 | 2012-11-23 | PCB flexible fully-automated synthesis production line |
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| CN102938973B true CN102938973B (en) | 2015-09-23 |
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| CN103434837B (en) * | 2013-08-29 | 2016-02-10 | 东莞市新泽谷机械制造股份有限公司 | Cross trigger structure PCB Turnover Box |
| CN107478866B (en) * | 2017-10-12 | 2023-07-04 | 苏州慧桥自动化设备有限公司 | Turnover type inspection machine with parallel turnover function |
| CN109625829B (en) * | 2018-10-24 | 2020-11-10 | 安徽达胜电子有限公司 | Automatic feeding and detecting device for PCB |
| CN110723523B (en) * | 2019-10-23 | 2021-10-22 | 珠海格力智能装备有限公司 | Control method, device and system of board collecting machine |
| CN112601446B (en) * | 2020-12-27 | 2022-08-23 | 苏州新明高科技有限公司 | Avoid distortion's high accuracy STM chip mounter |
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|---|---|---|---|---|
| CN101477066A (en) * | 2009-01-09 | 2009-07-08 | 华南理工大学 | Circuit board element mounting/welding quality detection method and system based on super-resolution image reconstruction |
| JP4970901B2 (en) * | 2006-10-30 | 2012-07-11 | 株式会社メガトレード | Computer program for operating visual inspection device and review machine for visual inspection device |
| CN202998670U (en) * | 2012-11-23 | 2013-06-12 | 大连运明自动化技术有限公司 | PCB board flexibility full-automatic detection production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR200189139Y1 (en) * | 2000-02-24 | 2000-07-15 | 김상록 | Pcb auto tester |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4970901B2 (en) * | 2006-10-30 | 2012-07-11 | 株式会社メガトレード | Computer program for operating visual inspection device and review machine for visual inspection device |
| CN101477066A (en) * | 2009-01-09 | 2009-07-08 | 华南理工大学 | Circuit board element mounting/welding quality detection method and system based on super-resolution image reconstruction |
| CN202998670U (en) * | 2012-11-23 | 2013-06-12 | 大连运明自动化技术有限公司 | PCB board flexibility full-automatic detection production line |
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