CN221133208U - Saw blade crack detection, identification and sorting device - Google Patents
Saw blade crack detection, identification and sorting device Download PDFInfo
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- CN221133208U CN221133208U CN202322402858.8U CN202322402858U CN221133208U CN 221133208 U CN221133208 U CN 221133208U CN 202322402858 U CN202322402858 U CN 202322402858U CN 221133208 U CN221133208 U CN 221133208U
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- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000007 visual effect Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract 1
- 238000011179 visual inspection Methods 0.000 description 5
- 238000013102 re-test Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of detection equipment, and particularly discloses a saw blade crack detection, identification and sorting device which comprises a mounting seat, wherein a conveyor belt is arranged on the upper side of the mounting seat, an image collector is arranged above one end of the conveyor belt, a visual detection equipment main body is arranged on the outer side of the mounting seat, the image collector is electrically connected with the visual detection equipment main body through a data line, and a base is fixed on one side, far away from one end of the image collector, of the mounting seat; according to the utility model, the saw blade is subjected to crack detection through the visual detection equipment main body, and bad products or uncertain products are classified and sorted through the motor, the electric cylinder and the electromagnetic chuck after detection, so that the effects of detecting and identifying the cracks of the saw blade and sorting and storing the cracks according to the detection result are realized, and the detection efficiency is higher compared with that of the traditional manual detection, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of detection equipment, in particular to a saw blade crack detection, identification and sorting device.
Background
Saw blades are a common tool for life, and are mainly used for cutting and sectioning various hard materials, and various detection, such as surface crack detection, are usually required for the saw blades before leaving a factory to ensure quality.
The saw blade is a vulnerable tool, so that the production capacity is large, and the detection efficiency is low during manual self-adaption detection, so that the saw blade crack detection, identification and sorting device is provided for solving the technical problems.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides a saw blade crack detection, identification and sorting device.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a saw bit crack detection discernment sorting device, includes the mount pad, the conveyer belt is installed to the mount pad upside, the top of conveyer belt one end is equipped with image acquisition device, the outside of mount pad is equipped with vision detection device main part, be connected through the data line electricity between image acquisition device and the vision detection device main part, one side that image acquisition device one end was kept away from to the mount pad is fixed with the base, install the motor in the base, the output of motor is connected with the transmission shaft, the upper end of transmission shaft is fixed with the mounting panel, the mounting panel other end extends to the top of conveyer belt and installs the electric jar, the output of electric jar is towards the conveyer belt and installs electromagnetic chuck, the mount pad outside corresponds electromagnetic chuck and is equipped with bad article collecting box and artifical retest article collecting box.
Preferably, the inside of bad product collecting box and artifical retest article collecting box all slides and is equipped with the bottom plate, and top spring is all installed to bottom plate surface four corners, and the lower extreme of top spring is connected to the interior bottom surface of bad product collecting box and artifical retest article collecting box.
Preferably, a cylindrical guide bulge is arranged at the edge of the lower surface of the bottom plate, and the outer ring surface of the guide bulge is contacted with the inner bottom surface of the bad product collecting box and the inner bottom surface of the manual re-inspection product collecting box.
Preferably, the mounting seat is positioned on the upper side of one end of the image collector and is symmetrically fixed with two guide frames, and the outer ring surface of each guide frame is a smooth surface.
Preferably, the outer ring surface of the transmission shaft is provided with a supporting cylinder through a bearing, and the lower end of the supporting cylinder is fixed on the upper surface of the base.
Preferably, the inner bottom surface of one end of the mounting seat far away from the image collector is provided with a wiping pad, and the upper surface of the wiping pad is abutted against the lower surface of the conveying belt.
Preferably, the inner bottom surface of the mounting seat is provided with a replacement plate corresponding to the wiping pad through a screw, and the wiping pad is arranged on the upper surface of the replacement plate.
The saw blade crack detection, identification and sorting device provided by the utility model has the beneficial effects that:
1: according to the utility model, the image acquisition is carried out on the saw blade through the image acquisition device, and then the acquired image is compared with the pre-set qualified product image in the visual inspection equipment main body, so that the visual inspection equipment main body is used for carrying out crack detection on the saw blade, and after detection, bad products or uncertain products are classified and sorted through the motor, the electric cylinder and the electromagnetic chuck, and finally the bad products or uncertain products are placed in the corresponding collecting box for collection and storage.
2: According to the utility model, due to the arrangement of the bottom plate and the top spring, when a bad saw blade or an uncertain saw blade at a detected and sorted position is placed in each collecting box, the saw blade only needs to drop downwards from the electromagnetic chuck for a small distance, namely, the phenomenon that the saw blade is broken when falling due to a longer distance from the bottom surface in the collecting box is avoided; the guide protrusions are arranged, so that stability of the bottom plate when the bottom plate moves up and down is improved; the guide frame is arranged, so that the saw blade to be detected can be conveniently guided, and can accurately pass through the lower part of the image collector; the arrangement of the supporting cylinder improves the stability of the transmission shaft during rotation, namely, the stability of the mounting plate and the electric cylinder during rotation; the arrangement of the wiping pad can wipe the surface of the conveyor belt, so that dust and the like are prevented from adhering to the surface of the conveyor belt to cause interference to the image collector.
Drawings
Fig. 1 is a schematic structural view of a saw blade crack detection, identification and sorting device according to the present utility model;
FIG. 2 is a schematic view showing the cooperation of a wiping pad and a replacement plate of a saw blade crack detection, identification and sorting device according to the present utility model;
FIG. 3 is a schematic diagram showing the cooperation of a mounting plate and a motor of the saw blade crack detection, identification and sorting device;
fig. 4 is a schematic diagram illustrating the cooperation between a structural bottom plate and a top spring of the saw blade crack detection, identification and sorting device according to the present utility model.
In the figure: 1. a mounting base; 2. a conveyor belt; 3. a wiping pad; 4. an image collector; 5. a visual inspection apparatus main body; 6. a base; 7. a motor; 8. a transmission shaft; 9. a mounting plate; 10. an electric cylinder; 11. an electromagnetic chuck; 12. a bad product collecting box; 13. a manual rechecking product collecting box; 14. a bottom plate; 15. a top spring; 16. a guide protrusion; 17. a guide frame; 18. a support cylinder; 19. the plate is replaced.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Example 1
Referring to fig. 1-4, a saw blade crack detection, discernment sorting device, including mount pad 1, conveyer belt 2 is installed to mount pad 1 upside, the top of conveyer belt 2 one end is equipped with image acquisition device 4, the outside of mount pad 1 is equipped with vision detection device main part 5, be connected through the data line electricity between image acquisition device 4 and the vision detection device main part 5, one side that mount pad 1 kept away from image acquisition device 4 one end is fixed with base 6, install motor 7 in the base 6, the output of motor 7 is connected with transmission shaft 8, the upper end of transmission shaft 8 is fixed with mounting panel 9, the mounting panel 9 other end extends to the top of conveyer belt 2 and installs electric jar 10, the output of electric jar 10 is towards conveyer belt 2 and installs electromagnet 11, the mount pad 1 outside corresponds electromagnet 11 and is equipped with bad article collecting box 12 and artifical retest article collecting box 13.
Example 2
Referring to fig. 1 to 4, in the case where the other portions are the same as in embodiment 1, this embodiment differs from embodiment 1 in that:
The inside of the bad product collecting box 12 and the manual re-inspection product collecting box 13 are provided with the bottom plate 14 in a sliding manner, four corners of the surface of the bottom plate 14 are provided with the top springs 15, the lower ends of the top springs 15 are connected to the inner bottom surfaces of the bad product collecting box 12 and the manual re-inspection product collecting box 13, and the bottom plate 14 and the top springs 15 are arranged, so that when a bad product saw blade or an uncertain saw blade at a detected and sorted position is placed in each collecting box, the saw blade only needs to drop downwards for a small distance from the electromagnetic chuck 11, namely, the phenomenon that the saw blade is broken when falling due to the fact that the distance between the saw blade and the inner bottom surface of the collecting box is far is avoided; the edge of the lower surface of the bottom plate 14 is provided with a cylindrical guide bulge 16, the outer ring surface of the guide bulge 16 is contacted with the inner bottom surfaces of the bad product collecting box 12 and the manual re-inspection product collecting box 13, and the stability of the bottom plate 14 during up-and-down movement is improved due to the arrangement of the guide bulge 16; the mount pad 1 is located the upside symmetry of image acquisition ware 4 one end and is fixed with two leading truck 17, and the outer anchor face of leading truck 17 is smooth surface, and the setting of leading truck 17 is convenient for to treat the saw bit of detecting to lead to it can be accurate from image acquisition ware 4 below.
The outer ring surface of the transmission shaft 8 is provided with the supporting cylinder 18 through a bearing, the lower end of the supporting cylinder 18 is fixed on the upper surface of the base 6, and the arrangement of the supporting cylinder 18 improves the stability of the transmission shaft 8 during rotation, namely improves the stability of the mounting plate 9 and the electric cylinder 10 during rotation; the inner bottom surface of one end, far away from the image collector 4, of the mounting seat 1 is provided with the wiping pad 3, the upper surface of the wiping pad 3 is abutted against the lower surface of the conveyor belt 2, and the surface of the conveyor belt 2 can be wiped by the arrangement of the wiping pad 3, so that dust and the like are prevented from being adhered to the surface of the conveyor belt 2 to cause interference to the image collector 4; the interior bottom surface of mount pad 1 corresponds and cleans pad 3 and installs change board 19 through the screw, cleans pad 3 and installs the upper surface at change board 19, and the setting of change board 19 is convenient for personnel to remove the pad 3 from between mount pad 1 and the conveyer belt 2, even if be favorable to personnel to change or wash pad 3.
The use principle and the advantages are that: in the use process, the two ends of the conveyer belt 2 are respectively connected with an external production line, namely, the saw blade to be detected enters the conveyer belt 2 from one end of the conveyer belt 2, which is positioned at the image collector 4, and after detection and sorting by the device, qualified products of the saw blade flow out from the other end of the conveyer belt 2, in the process, when the saw blade to be detected flows under the image collector 4, the image collector of the saw blade performs image collection on the saw blade, then the collected image is transferred into the main body 5 of the visual detection device, if the saw blade is qualified, i.e. the saw blade has no crack, the saw blade directly flows into the next procedure through the conveyer belt 2, and if the saw blade is bad, i.e. the saw blade has obvious crack, the motor 7 drives the transmission shaft 8 to rotate, and the transmission shaft 8 drives the mounting plate 9 to rotate, namely, the output end of the electric cylinder 10 is controlled to move to the upper part of the conveyer belt 2 through the mounting plate 9 until the detected saw blade flows under the electric cylinder 10, namely, the output end of the electric cylinder 10 is controlled to move downwards, the electromagnetic chuck 11 is attached to the upper surface of the saw blade, then the saw blade is adsorbed through the electromagnetic chuck 11, then the collected by the image collector 11, the collected image collector is transferred into the main body 5, if the saw blade is bad, i.e. the saw blade does not have crack, the saw blade is further detected by the electric blade is detected by the electric cylinder 7, the electric cylinder 7 is further controlled to rotate, and the electric cylinder 7 is detected, and finally the saw blade is detected by the electric cylinder, and the electric cylinder is detected by the electric cylinder, if the electric cylinder is detected, the electric cylinder is further has a bad, the electric cylinder is detected, and the electric cylinder is further, and the electric quality is detected, and the saw blade is finally, and the quality is detected.
In sum, in this scheme use, carry out image acquisition through image acquisition ware 4 to the saw bit, later carry out the contrast through the image of gathering and the qualification products image that sets up in advance in the visual inspection equipment main part 5, thereby carry out crack detection to the saw bit through visual inspection equipment main part 5, and classify and sort bad article or uncertain product through motor 7 after detecting, electric jar 10 and electromagnet 11, finally place and collect the storage in corresponding collecting box, namely this device has realized under the mutually supporting of above-mentioned each spare part, can carry out the detection and the discernment of crack to the saw bit, and sort the storage to it according to the testing result, thereby make this scheme compare with traditional manual detection, its detection efficiency is higher, and then be favorable to promoting production efficiency.
The arrangement of the bottom plate 14 and the top spring 15 can prevent the saw blade from falling down from the electromagnetic chuck 11 by a small distance when the detected and sorted bad saw blade or uncertain saw blade is placed in each collecting box, namely, the phenomenon of falling crack caused by the far distance between the saw blade and the bottom surface in the collecting box is avoided; the arrangement of the guide protrusions 16 improves the stability of the bottom plate 14 when moving up and down; the guide frame 17 is arranged to guide the saw blade to be detected conveniently, so that the saw blade can pass through the lower part of the image collector 4 accurately; the arrangement of the supporting cylinder 18 improves the stability of the transmission shaft 8 during rotation, namely improves the stability of the mounting plate 9 and the electric cylinder 10 during rotation; the arrangement of the wiping pad 3 can wipe the surface of the conveyor belt 2, so that dust and the like are prevented from adhering to the surface of the conveyor belt 2 to cause interference to the image collector 4; the arrangement of the exchange plate 19 facilitates the removal of the wiping pad 3 from between the mounting 1 and the conveyor belt 2 by a person, i.e. the exchange or cleaning of the wiping pad 3 by a person.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. The utility model provides a saw bit crack detection discernment sorting device, includes mount pad (1), a serial communication port, conveyer belt (2) are installed to mount pad (1) upside, the top of conveyer belt (2) one end is equipped with image acquisition ware (4), the outside of mount pad (1) is equipped with vision detection equipment main part (5), be connected through the data line electricity between image acquisition ware (4) and vision detection equipment main part (5), one side that image acquisition ware (4) one end was kept away from to mount pad (1) is fixed with base (6), install motor (7) in base (6), the output of motor (7) is connected with transmission shaft (8), the upper end of transmission shaft (8) is fixed with mounting panel (9), the top that the mounting panel (9) other end extended to conveyer belt (2) installs electric jar (10), the output of electric jar (10) is towards conveyer belt (2) and install electromagnetic chuck (11), the outside correspondence electromagnetic chuck (11) of mount pad (1) is equipped with bad article collecting box (12) and artifical article collecting box (13).
2. The saw blade crack detection, identification and sorting device according to claim 1, wherein the inside of the bad product collecting box (12) and the inside of the manual re-inspection product collecting box (13) are both provided with a bottom plate (14) in a sliding mode, top springs (15) are respectively installed at four corners of the surface of the bottom plate (14), and the lower ends of the top springs (15) are connected to the inner bottom surfaces of the bad product collecting box (12) and the manual re-inspection product collecting box (13).
3. The saw blade crack detection, identification and sorting device according to claim 2, wherein a cylindrical guide protrusion (16) is arranged at the edge of the lower surface of the bottom plate (14), and the outer annular surface of the guide protrusion (16) is in contact with the inner bottom surfaces of the bad product collecting box (12) and the manual re-inspection product collecting box (13).
4. The saw blade crack detection, identification and sorting device according to claim 1, wherein two guide frames (17) are symmetrically fixed on the upper side of one end of the image collector (4) of the mounting seat (1), and the outer ring surface of each guide frame (17) is a smooth surface.
5. The saw blade crack detection, identification and sorting device according to claim 1, characterized in that the outer ring surface of the transmission shaft (8) is provided with a supporting cylinder (18) through a bearing, and the lower end of the supporting cylinder (18) is fixed on the upper surface of the base (6).
6. The saw blade crack detection, identification and sorting device according to claim 1, wherein a wiping pad (3) is arranged on the inner bottom surface of one end, far away from the image collector (4), of the mounting seat (1), and the upper surface of the wiping pad (3) is abutted against the lower surface of the conveyor belt (2).
7. The saw blade crack detection, identification and sorting device according to claim 6, wherein the inner bottom surface of the mounting seat (1) is provided with a replacement plate (19) corresponding to the wiping pad (3) through screws, and the wiping pad (3) is arranged on the upper surface of the replacement plate (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322402858.8U CN221133208U (en) | 2023-09-05 | 2023-09-05 | Saw blade crack detection, identification and sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322402858.8U CN221133208U (en) | 2023-09-05 | 2023-09-05 | Saw blade crack detection, identification and sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221133208U true CN221133208U (en) | 2024-06-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322402858.8U Active CN221133208U (en) | 2023-09-05 | 2023-09-05 | Saw blade crack detection, identification and sorting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221133208U (en) |
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2023
- 2023-09-05 CN CN202322402858.8U patent/CN221133208U/en active Active
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