CN221040819U - Semi-automatic double-end winding device - Google Patents
Semi-automatic double-end winding device Download PDFInfo
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- CN221040819U CN221040819U CN202322904626.2U CN202322904626U CN221040819U CN 221040819 U CN221040819 U CN 221040819U CN 202322904626 U CN202322904626 U CN 202322904626U CN 221040819 U CN221040819 U CN 221040819U
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- 238000004804 winding Methods 0.000 title claims abstract description 75
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000003990 capacitor Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of winding machines, and particularly discloses a semi-automatic double-end winding device which comprises a workbench, a winding mechanism, a wire inlet mechanism and a wire guide mechanism, wherein the workbench comprises a bottom plate and a machine body fixedly arranged on the bottom plate, the winding mechanism comprises a frame, a first rotating shaft, a second rotating shaft and a connecting mechanism for connecting the first rotating shaft and the second rotating shaft, wire inlet rollers are arranged on the first rotating shaft and the second rotating shaft, and the bottom plate is provided with the wire inlet mechanism and the wire guide mechanism which are matched with the wire inlet rollers. The utility model is provided with a winding mechanism, a wire inlet mechanism and a wire guide mechanism on a workbench, wherein the winding mechanism comprises a frame, a first rotating shaft, a second rotating shaft and a connecting mechanism for connecting the first rotating shaft and the second rotating shaft.
Description
Technical Field
The utility model particularly relates to the technical field of winding machines, in particular to a semi-automatic double-head winding device.
Background
The winding machine is equipment for winding a linear object on a specific workpiece, is usually used for winding copper wires, is the most widely used winding machine in China, can only realize automatic wire arrangement, and has less axes after all operations are completed by operators, so that the operation time of the operators is matched, and different dies are convenient to replace to produce different products. The semi-automatic winding machine has the advantages that the price is low, the process which cannot be completed by some machines can be completed manually, the deviation of equipment can be regulated and compensated by operators, and the product replacement is convenient.
The semi-automatic winding type winding machine is applied to winding production of the inductance transformer and the capacitor. The semi-automatic winding type winding machine in the prior art is used for manufacturing single-end one-by-one winding products, has the function different from synchronous winding manufacturing of multiple windings and multiple products of a multi-head winding vehicle, cannot wind double-wire wrapped products or two identical products at the same time, and has lower production efficiency.
Disclosure of utility model
The utility model aims to provide a semiautomatic double-end winding device for solving the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides a semi-automatic double-end winding device, includes workstation, wire winding mechanism, inlet wire mechanism and wire mechanism, the workstation includes bottom plate and fixed mounting be in organism on the bottom plate, wire winding mechanism includes frame, first pivot, second pivot and connection first pivot and second pivot's coupling mechanism, all install the wire winding roller in first pivot and the second pivot, be provided with on the bottom plate with wire winding roller complex inlet wire mechanism with wire mechanism.
As a further scheme of the utility model: one end of the first rotating shaft is rotationally connected with the frame, the other end of the first rotating shaft is connected with the second rotating shaft through a connecting mechanism, and the second rotating shaft is rotationally connected with the machine body.
As still further aspects of the utility model: and a driving motor is fixedly installed on the frame, and the output end of the driving motor is connected with the first rotating shaft.
As still further aspects of the utility model: the connecting mechanism comprises a connecting rod and connectors arranged at two ends of the connecting rod, external threads are arranged on the surface of the connecting rod, the connectors are of cylindrical structures, internal threads matched with the external threads are arranged on the inner walls of the connectors, and the connectors are in threaded connection with the connecting rod.
As still further aspects of the utility model: the outside of connector is provided with at least one stopper, set up in the inner wall of first pivot and second pivot and connector matched with one end with stopper matched with spacing spout.
As still further aspects of the utility model: the wire inlet mechanism comprises a fixing frame, a wire inlet head arranged on the fixing frame and a tension controller, wherein the tension controller is arranged on the wire outlet side of the wire inlet head.
As still further aspects of the utility model: the tension controller comprises a guide frame and a tension roller, wherein the guide frame is fixedly arranged on a fixing frame, a sliding groove is formed in the inner side of the guide frame, a sliding block is slidably arranged in the sliding groove, the sliding block is connected with the other side of the sliding groove through a connecting spring, and the tension roller is rotationally connected with the sliding block.
As still further aspects of the utility model: the wire guide mechanism comprises a mounting frame, a movable frame, a first wire inlet roller and a second wire inlet roller, wherein a telescopic rod is fixedly installed on the mounting frame, and a telescopic section of the telescopic rod is fixedly connected with the movable frame.
As still further aspects of the utility model: the first wire inlet roller and the second wire inlet roller are both rotatably installed on the movable frame, and the first wire inlet roller and the second wire inlet roller are vertically arranged.
As still further aspects of the utility model: the first wire feeding roller and the tension roller are vertically arranged.
Compared with the prior art, the utility model has the beneficial effects that: the utility model is provided with a winding mechanism, a wire inlet mechanism and a wire guide mechanism on a workbench, wherein the winding mechanism comprises a frame, a first rotating shaft, a second rotating shaft and a connecting mechanism for connecting the first rotating shaft and the second rotating shaft, a wire inlet roller is arranged on the first rotating shaft and the second rotating shaft, the wire inlet mechanism and the wire guide mechanism which are matched with the winding roller are arranged on a bottom plate, and the winding efficiency is improved by arranging two winding rollers which coaxially rotate and providing the wire inlet mechanism and the wire guide mechanism which are matched with the winding rollers.
Drawings
Fig. 1 is a schematic structural view of a semiautomatic double-ended winding device.
Fig. 2 is an enlarged partial schematic view at a in fig. 1.
Fig. 3 is an elevation view of a semi-automatic double-ended winding apparatus.
Fig. 4 is a schematic structural diagram of a tension controller in a semiautomatic double-ended winding device.
Fig. 5 is a schematic structural view of a connection mechanism in the semiautomatic double-ended winding device.
In the figure: 10-workbench, 11-bottom plate, 12-organism, 20-wire winding mechanism, 21-driving motor, 22-frame, 23-first pivot, 24-coupling mechanism, 241-connecting rod, 242-connector, 243-stopper, 25-wire winding roller, 26-second pivot, 30-inlet wire mechanism, 31-mount, 32-inlet wire head, 33-tension controller, 331-guide frame, 332-sliding block, 333-spout, 334-coupling spring, 335-tension roller, 40-wire mechanism, 41-mounting rack, 42-movable frame, 43-first inlet wire roller, 44-second inlet wire roller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The semi-automatic winding type winding machine is applied to winding production of the inductance transformer and the capacitor. The semi-automatic winding type winding machine in the prior art is used for manufacturing single-end one-by-one winding products, has the function different from synchronous winding manufacturing of multiple windings and multiple products of a multi-head winding vehicle, cannot wind double-wire wrapped products or two identical products at the same time, and has lower production efficiency.
Based on this, referring to fig. 1 to 4, in an embodiment of the present utility model, a semiautomatic double-ended winding apparatus includes a workbench 10, a winding mechanism 20, a wire feeding mechanism 30 and a wire guiding mechanism 40, where the workbench 10 includes a base plate 11 and a machine body 12 fixedly mounted on the base plate 11, the winding mechanism 20 includes a frame 22, a first rotating shaft 23, a second rotating shaft 26 and a connecting mechanism 24 connecting the first rotating shaft 23 and the second rotating shaft 26, the first rotating shaft 23 and the second rotating shaft 26 are both installed with a wire feeding roller 25, the base plate 11 is provided with the wire feeding mechanism 30 and the wire guiding mechanism 40 matched with the wire feeding roller 25, and in the embodiment of the present utility model, since the number of the wire feeding rollers 25 is two, the wire feeding mechanism 30 and the wire guiding mechanism 40 are both provided with two, by providing two coaxially rotating wire feeding rollers 25, and providing the wire feeding mechanism 30 and the wire guiding mechanism 40 matched with the wire feeding roller 25, so as to improve efficiency.
Further, in the embodiment of the present application, one end of the first rotating shaft 23 is rotatably connected to the frame 22, the other end of the first rotating shaft 23 is connected to the second rotating shaft 26 through the connection mechanism 24, and the second rotating shaft 26 is rotatably connected to the machine body 12; the rack 22 is fixedly provided with a driving motor 21, and an output end of the driving motor 21 is connected with the first rotating shaft 23 and is used for driving the first rotating shaft 23 to rotate so as to drive the first rotating shaft 23 and the second rotating shaft 26 to synchronously rotate.
Still further, in the embodiment of the present application, as shown in fig. 5, the connection mechanism 24 includes a connection rod 241 and connection heads 242 disposed at two ends of the connection rod 241, external threads are disposed on a surface of the connection rod 241, the connection heads 242 are in a cylindrical structure, internal threads matching with the external threads are disposed on an inner wall of the connection heads 242, and the connection heads 242 are in threaded connection with the connection rod 241; in addition, at least one limiting block 243 is disposed on the outer side of the connector 242, a limiting chute matched with the limiting block 243 is formed in the inner wall of one end of the first rotating shaft 23 and the second rotating shaft 26 matched with the connector 242, and the connector 242 is rotated to enable the limiting block 243 to be inserted into the limiting chute, so that the connection between the connecting rod 241 and the first rotating shaft 23 and the second rotating shaft 26 is achieved.
In the embodiment of the present application, the wire feeding mechanism 30 includes a fixing frame 31, a wire feeding head 32 mounted on the fixing frame 31, and a tension controller 33, where the tension controller 33 is disposed on the wire outlet side of the wire feeding head 32, and the tension controller 33 is used for adjusting the tension of the wire body led out by the wire feeding head 32; in addition, in the embodiment of the present application, the wire inlet head 32 is a guide pin, and the guide pin may be made by adopting the prior art, which is not described herein in detail;
Further, as shown in fig. 4, the tension controller 33 includes a guide frame 331 and a tension roller 335, the guide frame 331 is fixedly mounted on the fixing frame 31, a sliding groove 333 is provided on the inner side of the guide frame 331, a sliding block 332 is slidably mounted in the sliding groove 333, the sliding block 332 is connected with the other side of the sliding groove 333 through a connecting spring 334, the tension roller 335 is rotatably connected with the sliding block 332, and the positions of the sliding block 332 and the tension roller 335 are adaptively adjusted through the connecting spring 334, so as to ensure that the wire body led out by the wire inlet head 32 is always in a tensioning state.
In the embodiment of the present application, the wire guide mechanism 40 includes a mounting frame 41, a movable frame 42, a first wire feeding roller 43 and a second wire feeding roller 44, a telescopic rod is fixedly installed on the mounting frame 41, and a telescopic section of the telescopic rod is fixedly connected with the movable frame 42 for adjusting the position of the movable frame 42; the first wire feeding roller 43 and the second wire feeding roller 44 are rotatably installed on the movable frame 42, the first wire feeding roller 43 and the second wire feeding roller 44 are vertically arranged, the first wire feeding roller 43 and the tension roller 335 are vertically arranged, so that a wire body on the tension roller 335 can be guided to the wire winding roller 25 along the first wire feeding roller 43 and the second wire feeding roller 44, and the wire winding position of the wire body on the wire winding roller 25 is changed by adjusting the telescopic length of the telescopic rod, so that uniform wiring of the wire winding roller 25 is realized.
In summary, the workbench 10 is provided with the winding mechanism 20, the wire feeding mechanism 30 and the wire guiding mechanism 40, the winding mechanism 20 comprises the frame 22, the first rotating shaft 23, the second rotating shaft 26 and the connecting mechanism 24 for connecting the first rotating shaft 23 and the second rotating shaft 26, the first rotating shaft 23 and the second rotating shaft 26 are provided with the wire feeding mechanism 30 and the wire guiding mechanism 40 which are matched with the wire feeding roller 25, and the two wire feeding rollers 25 which are coaxially rotated are arranged on the bottom plate 11 and are provided with the wire feeding mechanism 30 and the wire guiding mechanism 40 which are matched with the wire feeding roller 25, so that the winding efficiency is improved.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. The utility model provides a semi-automatic double-end winding device, its characterized in that, includes workstation (10), wire winding mechanism (20), inlet wire mechanism (30) and wire mechanism (40), workstation (10) are in including bottom plate (11) and fixed mounting organism (12) on bottom plate (11), wire winding mechanism (20) include frame (22), first pivot (23), second pivot (26) and connect coupling mechanism (24) of first pivot (23) and second pivot (26), all install wire winding roller (25) on first pivot (23) and second pivot (26), be provided with on bottom plate (11) with wire winding roller (25) complex inlet wire mechanism (30) with wire mechanism (40).
2. The semiautomatic double-ended winding device according to claim 1, wherein one end of the first rotating shaft (23) is rotatably connected to the frame (22), the other end of the first rotating shaft (23) is connected to the second rotating shaft (26) through a connecting mechanism (24), and the second rotating shaft (26) is rotatably connected to the machine body (12).
3. The semiautomatic double-ended winding device according to claim 2, wherein a driving motor (21) is fixedly installed on the frame (22), and an output end of the driving motor (21) is connected with the first rotating shaft (23).
4. The semiautomatic double-end winding device according to claim 1, wherein the connecting mechanism (24) comprises a connecting rod (241) and connectors (242) arranged at two ends of the connecting rod (241), external threads are arranged on the surface of the connecting rod (241), the connectors (242) are of a cylindrical structure, internal threads matched with the external threads are arranged on the inner wall of the connectors (242), and the connectors (242) are in threaded connection with the connecting rod (241).
5. The semiautomatic double-end winding device according to claim 4, wherein at least one limiting block (243) is disposed on the outer side of the connector (242), and limiting sliding grooves matched with the limiting block (243) are formed in the inner wall of one end of the first rotating shaft (23) and the second rotating shaft (26) matched with the connector (242).
6. The semiautomatic double-ended winding device according to claim 1, wherein the wire feeding mechanism (30) comprises a fixing frame (31), a wire feeding head (32) mounted on the fixing frame (31), and a tension controller (33), and the tension controller (33) is disposed on the wire outlet side of the wire feeding head (32).
7. The semiautomatic double-end winding device according to claim 6, wherein the tension controller (33) comprises a guide frame (331) and a tension roller (335), the guide frame (331) is fixedly installed on the fixing frame (31), a sliding groove (333) is formed in the inner side of the guide frame (331), a sliding block (332) is slidably installed in the sliding groove (333), the sliding block (332) is connected with the other side of the sliding groove (333) through a connecting spring (334), and the tension roller (335) is rotationally connected with the sliding block (332).
8. The semiautomatic double-end winding device according to claim 1, wherein the wire guiding mechanism (40) comprises a mounting frame (41), a movable frame (42), a first wire feeding roller (43) and a second wire feeding roller (44), a telescopic rod is fixedly mounted on the mounting frame (41), and a telescopic section of the telescopic rod is fixedly connected with the movable frame (42).
9. The semiautomatic double-ended winding device according to claim 8, wherein the first wire feeding roller (43) and the second wire feeding roller (44) are rotatably mounted on the movable frame (42), and the first wire feeding roller (43) and the second wire feeding roller (44) are vertically disposed.
10. The semiautomatic double-ended winding device according to claim 9, wherein the first wire feeding roller (43) and the tension roller (335) are vertically disposed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322904626.2U CN221040819U (en) | 2023-10-30 | 2023-10-30 | Semi-automatic double-end winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322904626.2U CN221040819U (en) | 2023-10-30 | 2023-10-30 | Semi-automatic double-end winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221040819U true CN221040819U (en) | 2024-05-28 |
Family
ID=91135683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322904626.2U Active CN221040819U (en) | 2023-10-30 | 2023-10-30 | Semi-automatic double-end winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221040819U (en) |
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2023
- 2023-10-30 CN CN202322904626.2U patent/CN221040819U/en active Active
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| GR01 | Patent grant |