CN111710521A - Full-automatic network transformer wire arranging machine and method - Google Patents
Full-automatic network transformer wire arranging machine and method Download PDFInfo
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- CN111710521A CN111710521A CN202010736495.XA CN202010736495A CN111710521A CN 111710521 A CN111710521 A CN 111710521A CN 202010736495 A CN202010736495 A CN 202010736495A CN 111710521 A CN111710521 A CN 111710521A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
Abstract
The invention aims to provide a full-automatic network transformer wire arranging machine and a wire arranging method. The full-automatic network transformer wire arranging machine comprises a first sliding module and a clamping module, wherein the clamping module comprises a first motor, a clamping cylinder, a side installing plate, a first clamping block, a second clamping block and two wire arranging brushes, the first motor and the clamping cylinder are connected with the sliding end of the first sliding module, the side installing plate is in transmission connection with the first motor, the first clamping block is in transmission connection with the clamping cylinder and then in sliding fit with the side installing plate, the second clamping block is fixed on the side installing plate, and the two wire arranging brushes are respectively arranged on the inner sides of the first clamping block and the second clamping block; the wire arranging method comprises the following steps: through the drive of the first sliding module and the first motor, the transformer coil rotates under the clamping of the two wire arranging brushes, and the coil with scattered wire ends is gradually twisted into a whole coil under the action of rotation and linear motion. The invention is applied to the technical field of wire arrangement of transformer coils.
Description
Technical Field
The invention is applied to the technical field of wire arrangement of transformer coils, and particularly designs a full-automatic network transformer wire arrangement machine and a wire arrangement method.
Background
The network transformer can form a transformer coil after the procedure of winding the enameled wire, but in the procedure of winding the enameled wire, because the enameled wire has elasticity, the wire end of the wire package is easy to be exploded during the packing operation, so that the wire package is easy to be disordered, and the wire management operation of the wire package is needed. The traditional wire winding mode is carried out in a semi-automatic mode, and manual intervention is needed, so that the labor cost is high, the working efficiency is low, the error rate is high, and the safety is low.
The existing chinese patent publication No. 204381702U proposes a wire arranging and separating mechanism capable of realizing automatic wire arranging and separating and greatly improving processing efficiency and processing precision, but the wire arranging and separating mechanism can only clamp and straighten two wires in a disordered arrangement, and cannot strand a scattered wire packet into a whole, so that the wire arranging effect of the wire packet cannot be achieved. If a full-automatic network transformer wire arranging machine which has the advantages of simple structure, simplicity and convenience in operation, reduction in labor cost, great improvement of working efficiency and capability of ensuring wire arranging quality can be designed, the problems can be well solved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic network transformer wire arranging machine and a wire arranging method.
The technical scheme adopted by the invention is as follows: full-automatic network transformer reason line machine includes supporting seat, manipulator mechanism and reason line mechanism, manipulator mechanism with reason line mechanism all sets up on the supporting seat, reason line mechanism includes first slip module and presss from both sides tight module, it includes first motor, die clamping cylinder, side dress board, first tight piece of clamp, the tight piece of second clamp and two reason line brushes to press from both sides tight module, first motor with die clamping cylinder all with the slip end of first slip module links to each other, side dress board with first motor drive is connected, first tight piece of clamp with sliding fit is in after the tight cylinder drive is connected on the side dress board, the tight piece of second clamp is fixed on the side dress board, two reason line brushes set up respectively first tight piece of clamp with the inboard of the tight piece of second clamp.
According to the scheme, the clamping cylinder drives the first clamping block and the second clamping block to be separated, the manipulator mechanism moves the wire head of the wire package between the two wire arranging brushes, the clamping cylinder drives the first clamping block and the second clamping block to be combined again until the two wire arranging brushes clamp the wire head of the wire package, the first motor slides on the first sliding module to move linearly through the driving of the first sliding module and the first motor, meanwhile, the transformer wire package rotates under the clamping of the two wire arranging brushes, and the wire package with scattered wire heads is gradually twisted into a whole wire package under the action of the rotation and the linear movement, so that the wire arranging effect is achieved. Therefore, the invention realizes the full-automatic wire arrangement of the transformer coil, avoids the manual error rate, ensures the wire arrangement quality, greatly improves the wire arrangement working efficiency and reduces the labor cost.
Further, manipulator mechanism includes that the second slides module, third and slides module and clamping jaw module, the clamping jaw module includes second motor and clamping jaw cylinder, the second slides the module setting and is in on the supporting seat, the third slides the module setting and is in the slip end of second slip module, the second motor with the slip end of third slip module links to each other, the output shaft of second motor with the clamping jaw cylinder links to each other. Therefore, the second sliding module is transversely arranged on the supporting seat, the third sliding module is vertically arranged at the sliding end of the second sliding module, so that the second motor can move in the XZ axis direction, the clamping jaw air cylinder can conveniently grab each transformer coil, and the direction of the wire head of the coil can be adjusted through the driving of the second motor.
Further, first slip module includes first slide rail, first slider, third motor, mount pad, action wheel, follows driving wheel and hold-in range, first slide rail sets up on the supporting seat, the third motor with the mount pad sets up respectively the both ends of first slide rail, the third motor with the action wheel transmission is connected, from the running-in cooperation of driving wheel on the mount pad, the action wheel with pass through from the driving wheel the hold-in range links to each other, first slider with after the hold-in range links to each other sliding fit is in on the first slide rail. Therefore, the synchronous belt can drive the first sliding block to be in sliding fit with the first sliding rail to move linearly under the driving of the third motor.
Furthermore, the second sliding module comprises a fourth motor, a second sliding rail, a second sliding block and a first screw rod, the second sliding rail is arranged on the supporting seat, the fourth motor is arranged at one end of the second sliding rail, the fourth motor is in transmission connection with the first screw rod, and the second sliding block is in sliding fit with the second sliding rail after being connected with the movable end of the first screw rod. Therefore, the nut of the first lead screw can drive the second slide block to be in sliding fit with the second slide rail to move linearly under the driving of the fourth motor.
Furthermore, the third sliding module comprises a fifth motor, a third sliding rail, a third sliding block, a connecting plate and a second lead screw, the third sliding rail is connected with the second sliding block, the fifth motor is arranged at one end of the third sliding rail, the fifth motor is in transmission connection with the second lead screw, the movable end of the second lead screw is fixed on the connecting plate, the second motor is vertically arranged on the connecting plate, and the third sliding block is in sliding fit with the third sliding rail after being connected with the connecting plate. Therefore, the nut of the second lead screw can drive the third slide block to be in sliding fit with the third slide rail to do linear motion under the driving of the fifth motor.
Further, the full-automatic network transformer wire arranging machine further comprises a plurality of material receiving boxes, and the material receiving boxes are arranged below the wire arranging mechanism. Therefore, the transformer coil which is arranged in a wire arrangement mode is convenient to collect by the aid of the material receiving box.
Further, the supporting seat comprises a bottom plate and a supporting column, the supporting column is vertically arranged on the bottom plate, and the first sliding rail and the second sliding rail are arranged on the supporting column.
Further, the wire arranging method of the full-automatic network transformer wire arranging machine comprises the following steps:
A. firstly, the third slide rail is in sliding fit with the second slide rail through the second sliding block by driving of the fourth motor and the fifth motor, the second motor is in sliding fit with the third slide rail through the third sliding block, the clamping jaw air cylinder connected with the output shaft of the second motor can move in the direction of an XZ axis, the clamping jaw air cylinder clamps a transformer coil and adjusts the direction of the thread head of the coil by driving the second motor, and the clamping jaw air cylinder moves the coil to the front of the thread arranging brush;
B. secondly, the clamping cylinder drives the first clamping block and the second clamping block to be separated, the clamping cylinder moves the thread head of the thread package between the two thread arranging brushes, and the clamping cylinder drives the first clamping block and the second clamping block to be combined again until the two thread arranging brushes clamp the thread head of the thread package;
C. thirdly, the first motor is in sliding fit with the first sliding rail through the first sliding block to do linear motion through driving of the third motor and the first motor, meanwhile, the transformer coil rotates under clamping of the two wire arranging brushes, and the coil with scattered wire ends is gradually twisted into a whole coil under the action of rotation and linear motion;
D. and finally, the transformer coil subjected to wire arrangement is loosened by driving of the clamping jaw cylinder and the clamping cylinder, and the transformer coil automatically falls into the material receiving box.
Compared with the traditional semi-automatic wire arranging mode, the wire arranging method has the advantages that the full-automatic wire arranging of the wire package is realized, manual intervention is not needed, the labor cost is greatly reduced, the error rate is reduced, the safety is high, the worker is prevented from being injured carelessly in the operation process, the consistency of the wire arranging effect of all the wire packages is kept through the full-automatic wire arranging, the working efficiency is greatly improved, and the wire arranging method is suitable for large-scale production of products.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of a wire management mechanism;
fig. 3 is a perspective view of the robot mechanism.
Detailed Description
As shown in fig. 1 to 3, in the present embodiment, the present invention includes a supporting base, a robot mechanism 1 and a wire arranging mechanism 2, the manipulator mechanism 1 and the wire arranging mechanism 2 are both arranged on the supporting seat, the wire arranging mechanism 2 comprises a first sliding module 3 and a clamping module 4, the clamping module 4 comprises a first motor 41, a clamping cylinder 42, a side mounting plate 43, a first clamping block 44, a second clamping block 45 and two wire arranging brushes 46, the first motor 41 and the clamping cylinder 42 are both connected to the sliding end of the first sliding module 3, the side mounting plate 43 is in transmission connection with the first motor 41, the first clamping block 44 is in transmission connection with the clamping cylinder 42 and then is in sliding fit with the side mounting plate 43, the second clamping block 45 is fixed on the side mounting plate 43, and the two wire arranging brushes 46 are respectively arranged on the inner sides of the first clamping block 44 and the second clamping block 45.
In this embodiment, the manipulator mechanism 1 includes a second sliding module 5, a third sliding module 6 and a clamping jaw module 7, the clamping jaw module 7 includes a second motor 71 and a clamping jaw cylinder 72, the second sliding module 5 is disposed on the supporting seat, the third sliding module 6 is disposed at a sliding end of the second sliding module 5, the second motor 71 is connected with a sliding end of the third sliding module 6, and an output shaft of the second motor 71 is connected with the clamping jaw cylinder 72.
In this embodiment, the first sliding module 3 includes a first slide rail 31, a first slider 32, a third motor 33, a mounting seat 34, a driving wheel 35, a driven wheel 36 and a synchronous belt 37, the first slide rail 31 is disposed on the supporting seat, the third motor 33 and the mounting seat 34 are respectively disposed at two ends of the first slide rail 31, the third motor 33 is in transmission connection with the driving wheel 35, the driven wheel 36 is in running fit with the mounting seat 34, the driving wheel 35 and the driven wheel 36 are connected through the synchronous belt 37, and the first slider 32 is in sliding fit with the first slide rail 31 after being connected with the synchronous belt 37.
In this embodiment, the first sliding module 3 includes a first slide rail 31, a first slider 32, a third motor 33, a mounting seat 34, a driving wheel 35, a driven wheel 36 and a synchronous belt 37, the first slide rail 31 is disposed on the supporting seat, the third motor 33 and the mounting seat 34 are respectively disposed at two ends of the first slide rail 31, the third motor 33 is in transmission connection with the driving wheel 35, the driven wheel 36 is in running fit with the mounting seat 34, the driving wheel 35 and the driven wheel 36 are connected through the synchronous belt 37, and the first slider 32 is in sliding fit with the first slide rail 31 after being connected with the synchronous belt 37.
In this embodiment, the third sliding module 6 includes a fifth motor 61, a third sliding rail 62, a third sliding block 63, a connecting plate 64 and a second screw rod 65, the third sliding rail 62 is connected to the second sliding block 53, the fifth motor 61 is disposed at one end of the third sliding rail 62, the fifth motor 61 is in transmission connection with the second screw rod 65, the movable end of the second screw rod 65 is fixed on the connecting plate 64, the second motor 71 is vertically disposed on the connecting plate 64, and the third sliding block 63 is in sliding fit with the third sliding rail 62 after being connected to the connecting plate 64.
In this embodiment, the full-automatic network transformer wire arranging machine further comprises a plurality of material receiving boxes 8, and the material receiving boxes 8 are arranged below the wire arranging mechanism 2.
In this embodiment, the supporting seat includes a bottom plate 9 and a supporting pillar 10, the supporting pillar 10 is vertically disposed on the bottom plate 9, and the first sliding rail 31 and the second sliding rail 52 are both disposed on the supporting pillar 10.
In this embodiment, the wire management method of the present invention includes:
A. first, by driving the fourth motor 51 and the fifth motor 61, the third slide rail 62 is slidably engaged with the second slide rail 52 through the second slider 53, the second motor 71 is slidably engaged with the third slide rail 62 through the third slider 63, the jaw cylinder 72 connected to the output shaft of the second motor 71 is capable of moving in the XZ axis direction, the jaw cylinder 72 clamps the transformer coil and adjusts the thread end direction of the coil by driving the second motor 71, and the jaw cylinder 72 moves the coil to the front of the thread arranging brush 46;
B. secondly, the clamping air cylinder 42 drives the first clamping block 44 to be separated from the second clamping block 45, the clamping jaw air cylinder 72 moves the thread head of the thread pack between the two thread arranging brushes 46, and the clamping air cylinder 42 drives the first clamping block 44 and the second clamping block 45 to be combined again until the two thread arranging brushes 46 clamp the thread head of the thread pack;
C. thirdly, the first motor 41 is in sliding fit with the first slide rail 31 through the first slide block 32 to perform linear motion through driving of the third motor 33 and the first motor 41, and meanwhile, the transformer wire package rotates under clamping of the two wire arranging brushes 46, and the wire packages with scattered wire ends are gradually twisted into a whole wire package under the action of rotation and linear motion;
D. finally, the transformer coil which is arranged is loosened by the driving of the clamping jaw air cylinder 72 and the clamping air cylinder 42, and the transformer coil automatically falls into the material receiving box 8.
Claims (8)
1. The utility model provides a full-automatic network transformer reason line machine which characterized in that: the wire arranging mechanism comprises a supporting seat, a manipulator mechanism (1) and a wire arranging mechanism (2), wherein the manipulator mechanism (1) and the wire arranging mechanism (2) are arranged on the supporting seat, the wire arranging mechanism (2) comprises a first sliding module (3) and a clamping module (4), the clamping module (4) comprises a first motor (41), a clamping cylinder (42), a side installing plate (43), a first clamping block (44), a second clamping block (45) and two wire arranging brushes (46), the first motor (41) and the clamping cylinder (42) are connected with the sliding end of the first sliding module (3), the side installing plate (43) is in transmission connection with the first motor (41), the first clamping block (44) is in transmission connection with the clamping cylinder (42) and then is in sliding fit on the side installing plate (43), the second clamping block (45) is fixed on the side installing plate (43), the two wire arranging brushes (46) are respectively arranged on the inner sides of the first clamping block (44) and the second clamping block (45).
2. The fully automatic network transformer arranging machine according to claim 1, characterized in that: manipulator mechanism (1) includes second slip module (5), third slip module (6) and clamping jaw module (7), clamping jaw module (7) include second motor (71) and clamping jaw cylinder (72), second slip module (5) set up on the supporting seat, third slip module (6) set up the slip end of second slip module (5), second motor (71) with the slip end of third slip module (6) links to each other, the output shaft of second motor (71) with clamping jaw cylinder (72) link to each other.
3. The fully automatic network transformer arranging machine according to claim 2, characterized in that: first slip module (3) include first slide rail (31), first slider (32), third motor (33), mount pad (34), action wheel (35), follow driving wheel (36) and hold-in range (37), first slide rail (31) set up on the supporting seat, third motor (33) with mount pad (34) set up respectively the both ends of first slide rail (31), third motor (33) with action wheel (35) transmission is connected, follow driving wheel (36) normal running fit and be in on mount pad (34), action wheel (35) with follow driving wheel (36) and pass through hold-in range (37) link to each other, first slider (32) with hold-in range (37) link to each other back normal running fit is in on first slide rail (31).
4. The fully automatic network transformer arranging machine according to claim 3, characterized in that: the second sliding module (5) comprises a fourth motor (51), a second sliding rail (52), a second sliding block (53) and a first screw rod (54), the second sliding rail (52) is arranged on the supporting seat, the fourth motor (51) is arranged at one end of the second sliding rail (52), the fourth motor (51) is in transmission connection with the first screw rod (54), and the second sliding block (53) is in sliding fit with the movable end of the first screw rod (54) after being connected with the movable end of the second sliding block (52).
5. The fully automatic network transformer arranging machine according to claim 4, characterized in that: the third sliding module (6) comprises a fifth motor (61), a third sliding rail (62), a third sliding block (63), a connecting plate (64) and a second screw rod (65), the third sliding rail (62) is connected with the second sliding block (53), the fifth motor (61) is arranged at one end of the third sliding rail (62), the fifth motor (61) is in transmission connection with the second screw rod (65), the movable end of the second screw rod (65) is fixed on the connecting plate (64), the second motor (71) is vertically arranged on the connecting plate (64), and the third sliding block (63) is in sliding fit with the connecting plate (64) after being connected with the third sliding rail (62).
6. The fully automatic network transformer arranging machine according to claim 5, characterized in that: the full-automatic network transformer wire arranging machine further comprises a plurality of material receiving boxes (8), and the material receiving boxes (8) are arranged below the wire arranging mechanism (2).
7. The fully automatic network transformer arranging machine of claim 6, wherein: the supporting seat comprises a bottom plate (9) and a supporting column (10), the supporting column (10) is vertically arranged on the bottom plate (9), and the first sliding rail (31) and the second sliding rail (52) are arranged on the supporting column (10).
8. The wire arranging method of the full-automatic network transformer wire arranging machine based on claim 6, characterized by comprising the following steps:
firstly, by driving the fourth motor (51) and the fifth motor (61), the third slide rail (62) is in sliding fit on the second slide rail (52) through the second slide block (53), the second motor (71) is in sliding fit on the third slide rail (62) through the third slide block (63), the clamping jaw cylinder (72) connected with an output shaft of the second motor (71) can move in an XZ axis direction, the clamping jaw cylinder (72) clamps a transformer wire package and adjusts the wire head direction of the wire package by driving the second motor (71), and the clamping jaw cylinder (72) moves the wire package to the front of the wire arranging brush (46);
secondly, the clamping air cylinder (42) drives the first clamping block (44) and the second clamping block (45) to separate, the clamping jaw air cylinder (72) moves the thread head of the thread packet between the two thread arranging brushes (46), and the clamping air cylinder (42) drives the first clamping block (44) and the second clamping block (45) to merge again until the two thread arranging brushes (46) clamp the thread head of the thread packet;
thirdly, the first motor (41) is in sliding fit with the first sliding rail (31) through the first sliding block (32) to do linear motion through the driving of the third motor (33) and the first motor (41), meanwhile, the transformer wire package rotates under the clamping of the two wire arranging brushes (46), and the wire packages with scattered wire ends are gradually twisted into a whole wire package under the action of rotation and linear motion;
and finally, the transformer coil which is arranged is loosened by the driving of the clamping jaw air cylinder (72) and the clamping air cylinder (42), and the transformer coil automatically falls into the material receiving box (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010736495.XA CN111710521A (en) | 2020-07-28 | 2020-07-28 | Full-automatic network transformer wire arranging machine and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010736495.XA CN111710521A (en) | 2020-07-28 | 2020-07-28 | Full-automatic network transformer wire arranging machine and method |
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| Publication Number | Publication Date |
|---|---|
| CN111710521A true CN111710521A (en) | 2020-09-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010736495.XA Pending CN111710521A (en) | 2020-07-28 | 2020-07-28 | Full-automatic network transformer wire arranging machine and method |
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| CN (1) | CN111710521A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115184715A (en) * | 2022-08-08 | 2022-10-14 | 珠海市恒诺科技有限公司 | Automatic high-voltage detection platform of network transformer |
-
2020
- 2020-07-28 CN CN202010736495.XA patent/CN111710521A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115184715A (en) * | 2022-08-08 | 2022-10-14 | 珠海市恒诺科技有限公司 | Automatic high-voltage detection platform of network transformer |
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