CN220999189U - Automatic filling system of raw milk sample bottle - Google Patents
Automatic filling system of raw milk sample bottle Download PDFInfo
- Publication number
- CN220999189U CN220999189U CN202323096922.0U CN202323096922U CN220999189U CN 220999189 U CN220999189 U CN 220999189U CN 202323096922 U CN202323096922 U CN 202323096922U CN 220999189 U CN220999189 U CN 220999189U
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- storage bin
- shaped frame
- cleaning
- fixed
- tank
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- 235000020185 raw untreated milk Nutrition 0.000 title claims abstract description 22
- 238000002347 injection Methods 0.000 claims abstract description 58
- 239000007924 injection Substances 0.000 claims abstract description 58
- 238000004140 cleaning Methods 0.000 claims abstract description 43
- 239000010865 sewage Substances 0.000 claims abstract description 27
- 230000006835 compression Effects 0.000 claims abstract description 7
- 238000007906 compression Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 51
- 239000007788 liquid Substances 0.000 claims description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
- 238000005192 partition Methods 0.000 claims description 5
- 210000003813 thumb Anatomy 0.000 claims 3
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 2
- 235000013365 dairy product Nutrition 0.000 description 8
- 235000013336 milk Nutrition 0.000 description 5
- 239000008267 milk Substances 0.000 description 5
- 210000004080 milk Anatomy 0.000 description 5
- 230000007547 defect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000007605 air drying Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The utility model discloses an automatic filling system of a raw milk sample bottle, which belongs to an automatic filling device and comprises a door-shaped frame, wherein two guide rails are fixed at the upper end of the door-shaped frame, a movable trolley is arranged on the guide rails in a sliding mode, a telescopic cylinder is fixed on the outer side face of the movable trolley, the extending end of the telescopic cylinder is fixedly connected with a transverse frame of an L-shaped frame, a vertical frame of the L-shaped frame is fixed with an injection tank, a motor is fixed at one end of the door-shaped frame, a driven wheel is arranged at the other end of the door-shaped frame, a driving wheel is fixed at the output end of the motor, the driving wheel is in transmission connection with the driven wheel through a transmission belt, and the upper end of the movable trolley is fixedly connected with the transmission belt. The design of the device cleaning device enables the cleaning of the injection tank to be simpler and more convenient, and the cleaning is not needed to be performed manually; the design of the robot enables the injection tank to move up and down and left and right, can fill bottles with different heights, and is convenient for discharging sewage for cleaning the injection tank; the design of the air compression tank can dry the injection tank, so that the device saves labor, reduces production cost and improves working efficiency.
Description
Technical Field
The utility model belongs to an automatic filling device, and mainly relates to an automatic filling system for a raw milk sample bottle.
Background
The basic raw materials of the dairy product production enterprises are raw milk supply of a plurality of milk source bases, after the raw milk is collected by a milk tank truck, the raw milk is transported to the dairy product production enterprises by the milk tank truck, after the milk tank truck arrives, the dairy product production enterprises need to collect the raw milk in the tank truck, the raw milk is filled into a sample bottle, and then, related inspection is carried out on samples in an laboratory. The existing automatic filling device has a plurality of defects, such as a novel dairy product filling device with the name of CN218403624U, and the design of the novel dairy product filling device has the defects that a material collecting box is fixed at the center of the top of a fixed frame and cannot move up and down, and the distance between a material outlet and a conveying belt is fixed, so that the novel dairy product filling device can only fill bottles smaller than the height, and bottles larger than the height cannot be filled, so that the novel dairy product filling device has certain limitations; in addition, the collection box cannot move left and right, when the dairy products in the collection box are completely filled, the collection box needs to be manually cleaned, and the cleaned sewage also needs to be manually discharged, so that the sewage possibly falls onto the conveying mechanism directly to cause pollution; meanwhile, the device is not provided with a drying device, other equipment is needed to be used for drying the inside of the material collecting box manually or waiting for natural air drying, so that the labor intensity of operators is increased, the production cost is increased, and meanwhile, the working efficiency is also influenced.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides an automatic filling system for a raw milk sample bottle.
The utility model relates to an automatic filling system of a raw milk sample bottle, which comprises a door-shaped frame, wherein two guide rails are fixed on one side surface of a beam at the upper end of the door-shaped frame at intervals up and down, a movable trolley is connected on the guide rails in a sliding way, a telescopic cylinder is fixed on the outer side surface of the movable trolley, the extending end of the telescopic cylinder is fixedly connected with a transverse frame of the L-shaped frame, the outer side surface of a vertical frame of the L-shaped frame is fixedly connected with an injection tank, one end of the top surface of the beam at the upper end of the door-shaped frame is fixedly provided with a motor, the other end of the beam at the upper end of the door-shaped frame is provided with a driven wheel through a bracket, the output end of the motor is fixedly provided with a driving wheel, the driving wheel is in transmission connection with the driven wheel through a transmission belt, and the upper end of the movable trolley is fixedly connected with the transmission belt; the lower part of the injection tank is provided with a sample bottle positioning device.
As a further improvement of the utility model, the bottom end of the injection tank is provided with an injection pipe, one side of the upper end is provided with a liquid inlet pipe, the other side of the upper end is provided with an air inlet pipe, and the other end of the air inlet pipe is fixedly connected with the air compression tank.
As a further improvement of the utility model, the sample bottle positioning device consists of a base, a poking wheel frame, a conveyor belt I and a driving motor, wherein the bottom end of the base is fixedly provided with the driving motor, an output shaft of the driving motor penetrates through the base and is fixedly connected with the bottom end center of the poking wheel frame, the poking wheel frame is fixedly formed by an upper disc and a lower disc, and more than one semicircular groove is correspondingly and uniformly arranged on the circumferences of the upper disc and the lower disc; the base one side be equipped with conveyer belt I, and the height of conveyer belt I upper surface highly accords with the base upper surface, base upper end ring week be fixed with the guardrail.
As a further improvement of the utility model, the utility model also comprises a cleaning device, the cleaning device is composed of a water storage tank and a cleaning pump, a partition board I and a partition board II are arranged in the water storage tank to divide the water storage tank into a sewage storage bin, a cleaning liquid storage bin and a clear water storage bin, the upper end surfaces of the sewage storage bin, the cleaning liquid storage bin and the clear water storage bin are respectively provided with a sewage injection port, a cleaning liquid injection port and a clear water injection port, the lower ends of one side wall of the cleaning liquid storage bin and the lower end of one side wall of the clear water storage bin are respectively provided with a liquid outlet pipe I and a liquid outlet pipe II, the liquid outlet pipe I and the liquid outlet pipe II are fixedly connected with the water inlet end of the cleaning pump, the water outlet end of the cleaning pump is fixedly provided with a water outlet pipe, the other end of the water outlet pipe penetrates through the upper end of the injection tank and is provided with a spray head at the end, and the lower end of one side wall of the sewage storage bin is provided with a drain pipe.
As a further improvement of the utility model, the upper ends of the sewage storage bin, the cleaning liquid storage bin and the clean water storage bin are respectively provided with a liquid level meter I, a liquid level meter II and a liquid level meter III.
The automatic filling system for the raw milk sample bottle is reasonable in structural design, and the cleaning device is designed to enable the cleaning of the injection tank to be simpler and more convenient, and does not need to be manually cleaned; the design of the robot enables the injection tank to move up and down and left and right, can fill bottles with different heights, and is convenient for discharging sewage for cleaning the injection tank; the design of air compression jar can be to the injection jar inside after wasing drying treatment, and the device's overall design has both saved the manual work, has reduced manufacturing cost, has improved work efficiency again.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a side view of the present utility model;
FIG. 3 is a top view of the present utility model;
FIG. 4 is a side view of the sample bottle positioning device of the present utility model;
FIG. 5 is a top view of the sample bottle positioning device of the present utility model;
fig. 6 is a top view of the water storage tank of the present utility model.
Detailed Description
The utility model relates to an automatic filling system of a raw milk sample bottle, which comprises a door-shaped frame 1, wherein two guide rails 2 are fixed on one side surface of a cross beam at the upper end of the door-shaped frame 1 at intervals up and down, a movable trolley 3 is connected to the guide rails 2 in a sliding way, a telescopic cylinder 4 is fixed on the outer side surface of the movable trolley 3, the extending end of the telescopic cylinder 4 is fixedly connected with a transverse frame of an L-shaped frame 5, the outer side surface of a vertical frame of the L-shaped frame 5 is fixedly connected with an injection tank 6, an injection pipe 14 is arranged at the bottom end of the injection tank 6, a liquid inlet pipe 15 is arranged at one side of the upper end of the injection tank, an air inlet pipe 16 is arranged at the other side of the upper end of the injection tank, an electromagnetic valve I, an electromagnetic valve II and an electromagnetic valve III are respectively arranged on the injection pipe 14, the liquid inlet pipe 15 and the air inlet pipe 16, and the other end of the air inlet pipe 16 is fixedly connected with an air compression tank 17.
The top surface one end of door shape frame 1 upper end crossbeam be fixed with motor 7, the other end is equipped with from driving wheel 8 through the support, the output of motor 7 be fixed with the action wheel, the action wheel passes through drive belt 9 transmission with from driving wheel 8 and is connected, the upper end and the drive belt 9 fixed connection of travelling car 3.
The lower part of the injection tank 6 is provided with a sample bottle positioning device 10, the sample bottle positioning device 10 consists of a base 18, a wheel shifting frame 19, a conveyor belt I20 and a driving motor 21, the bottom end of the base 18 is fixedly provided with the driving motor 21, an output shaft of the driving motor 21 penetrates through the base 18 and is fixedly connected with the bottom center of the wheel shifting frame 19, the wheel shifting frame 19 is formed by fixing an upper disc and a lower disc, and more than one semicircular groove 23 is correspondingly and uniformly arranged on the circumferences of the upper disc and the lower disc; the base 18 one side be equipped with conveyer belt I20, and the height of conveyer belt I20 upper surface and the high unanimity of base 18 upper surface, base 18 one side be equipped with drive conveyer belt I20 pivoted driving motor, base 18 upper end ring week be fixed with guardrail 22, guardrail 22 can prevent that the sample bottle from empting or dropping.
The left side and the right side of the sample bottle positioning device 10 are respectively provided with a cap arranging machine 11 and a bottle arranging machine 12, a cap outlet end of the cap arranging machine 11 is provided with a cap screwing machine 13, and the height of the upper surface of a conveyor belt II on one side of the bottle arranging machine 12 is consistent with the height of the upper surface of a base 18. The cap sorter 11, the cap screwing machine 13 and the bottle sorter 12 are all existing devices.
The utility model also comprises a cleaning device, the cleaning device is composed of a water storage tank 24 and a cleaning pump 25, the water storage tank 24 is internally provided with a baffle I26 and a baffle II 27 for separating the water storage tank 24 into a sewage storage bin 28, a cleaning liquid storage bin 29 and a clear water storage bin 30, the upper end surfaces of the sewage storage bin 28, the cleaning liquid storage bin 29 and the clear water storage bin 30 are respectively provided with a sewage injection port 31, a cleaning liquid injection port 32 and a clear water injection port 33, the lower ends of one side walls of the cleaning liquid storage bin 29 and the clear water storage bin 30 are respectively provided with a liquid outlet pipe I34 and a liquid outlet pipe II 35, the liquid outlet pipe I34 and the liquid outlet pipe II 35 are fixedly connected with the water inlet end of the cleaning pump 25 and are respectively provided with an electromagnetic valve IV and an electromagnetic valve V on a connecting pipeline, the water outlet end of the cleaning pump 25 is fixedly provided with a water outlet pipe 36, the other end of the water outlet pipe 36 penetrates through the upper end of the injection tank 6 and is provided with a spray head, the water outlet pipe 36 is provided with an electromagnetic valve VI, and the lower end of one side wall of the sewage storage bin 28 is provided with a drain pipe 37.
The upper ends of the sewage storage bin 28, the cleaning liquid storage bin 29 and the clear water storage bin 30 are respectively provided with a liquid level meter I38, a liquid level meter II 39 and a liquid level meter III 40.
When the sample bottle is filled, firstly, a liquid outlet pipe and a liquid inlet pipe 15 of a milk tank truck are connected together through a pipeline, an electromagnetic valve II on the liquid inlet pipe 15 is opened, raw milk is conveyed into an injection tank 6, when the raw milk reaches a certain amount, the electromagnetic valve II is closed, a bottle arranging machine 12 and a driving motor 21 are started, the bottle arranging machine 12 conveys the tidied sample bottle into a semicircular groove 23 at a wheel shifting frame 19 through a conveying belt II 41, meanwhile, the wheel shifting frame 19 starts to rotate under the driving of the driving motor 21, the sample bottle is transferred to the next station, when the sample bottle reaches a preset position, the motor 7 is started, the injection tank 6 moves along the X-axis direction, when the injection tank 6 reaches the position right above the sample bottle, the motor 7 stops working, a telescopic cylinder 4 is started, when the injection tank 6 is inserted into the sample bottle for a certain length, at the moment, the electromagnetic valve I on the injection pipe 14 is opened, a certain amount of the sample bottle is injected into the bottle, and then the electromagnetic valve I is closed, and the sample bottle is completely separated from the sample bottle in the Z-axis direction, and the sample bottle is completely filled up and completely, and the sample bottle is completely separated from the cylinder 4 is completely from the cylinder 4; the filled sample bottles enter the next station along with the rotation of the wheel pulling frame 19, when the sample bottles rotate to the cap screwing station, the cap screwing machine 13 screws the bottle caps which are sorted and transmitted by the cap sorting machine 11 to the upper ends of the sample bottles, the sample bottles are capped, then the sample bottles reach the position of the conveyor belt I20 along with the rotation of the wheel pulling frame 19, and the conveyor belt I20 conveys the capped sample bottles to the next process.
When the injection tank 6 is cleaned, after the whole raw milk in the injection tank 6 is completely filled, the electromagnetic valve IV and the electromagnetic valve VI are opened, the cleaning pump 25 is started, the cleaning liquid in the cleaning liquid storage bin 29 is sprayed into the injection tank 6 through the nozzle at one end of the water outlet pipe 36, the injection tank 6 is cleaned, the cleaning liquid sprayed by the nozzle can wash the raw milk on the inner wall of the injection tank 6, then the motor 7 is started to enable the injection tank 6 to move along the X axis direction, when the injection pipe 14 reaches the position right above the sewage injection port 31, the motor 7 stops working, the telescopic cylinder 4 is started to enable the injection tank 6 to move downwards along the Z axis direction, when the injection pipe 14 is inserted into the sewage injection port 31 for a certain length, the telescopic cylinder 4 stops working, and simultaneously, the electromagnetic valve I is opened, the sewage in the injection tank 6 is discharged into the sewage storage bin 28, then, the electromagnetic valve V is opened again, the electromagnetic valve I and the electromagnetic valve IV are closed, clean water in the clean water storage bin 30 is sprayed into the injection tank 6 through a spray head at one end head of the water outlet pipe 36, the injection tank 6 is cleaned again, after the cleaning is finished, the electromagnetic valve VI, the electromagnetic valve V and the cleaning pump 25 are closed, the electromagnetic valve I is opened, the sewage is discharged into the sewage storage bin 28, after the sewage in the injection tank 6 is emptied, the electromagnetic valve I is closed, then, the air compression tank 17 is started, the electromagnetic valve III is opened, the inner wall of the injection tank 6 is dried by hot compressed air, after the inner wall of the injection tank 6 is dried, the electromagnetic valve III is closed, the air compression tank 17 stops working, finally, the telescopic cylinder 4 and the motor 7 are started again, the injection tank 6 is returned to the initial position, and the next round of filling is waited.
Claims (5)
1. The automatic filling system for the raw milk sample bottles comprises a door-shaped frame (1) and is characterized in that two guide rails (2) are fixed on one side surface of a cross beam at the upper end of the door-shaped frame (1) at intervals up and down, a movable trolley (3) is connected to the guide rails (2) in a sliding manner, a telescopic cylinder (4) is fixed on the outer side surface of the movable trolley (3), the extending end of the telescopic cylinder (4) is fixedly connected with a cross beam of an L-shaped frame (5), the outer side surface of a vertical frame of the L-shaped frame (5) is fixedly connected with an injection tank (6), a motor (7) is fixed on one end of the top surface of the cross beam at the upper end of the door-shaped frame (1), a driven wheel (8) is arranged at the other end of the top surface of the cross beam at the upper end of the door-shaped frame through a support, a driving wheel is fixed on the output end of the motor (7), the driving wheel is connected with the driven wheel (8) through a driving belt (9), and the upper end of the movable trolley (3) is fixedly connected with the driving belt (9). A sample bottle positioning device (10) is arranged below the injection tank (6).
2. The automatic filling system of the raw milk sample bottle according to claim 1, wherein the bottom end of the injection tank (6) is provided with an injection pipe (14), one side of the upper end is provided with a liquid inlet pipe (15), the other side of the upper end is provided with an air inlet pipe (16), and the other end of the air inlet pipe (16) is fixedly connected with the air compression tank (17).
3. The automatic filling system of the raw milk sample bottle according to claim 1, wherein the sample bottle positioning device (10) is composed of a base (18), a thumb wheel frame (19), a conveyor belt I (20) and a driving motor (21), wherein the driving motor (21) is fixed at the bottom end of the base (18), an output shaft of the driving motor (21) penetrates through the base (18) and is fixedly connected with the bottom center of the thumb wheel frame (19), the thumb wheel frame (19) is composed of an upper disc and a lower disc which are fixedly connected, and more than one semicircular groove (23) is uniformly arranged at the periphery of the upper disc and the lower disc which correspond to each other; one side of the base (18) is provided with a conveyor belt I (20), the height of the upper surface of the conveyor belt I (20) is consistent with that of the upper surface of the base (18), and a guardrail (22) is fixed on the periphery of the upper end of the base (18).
4. The automatic filling system of a raw milk sample bottle according to claim 1, further comprising a cleaning device, the cleaning device is composed of a water storage tank (24) and a cleaning pump (25), a partition board I (26) and a partition board II (27) are arranged in the water storage tank (24) to partition the water storage tank (24) into a sewage storage bin (28), a cleaning liquid storage bin (29) and a clear water storage bin (30), the upper end surfaces of the sewage storage bin (28), the cleaning liquid storage bin (29) and the clear water storage bin (30) are respectively provided with a sewage injection port (31), a cleaning liquid injection port (32) and a clear water injection port (33), a liquid outlet pipe I (34) and a liquid outlet pipe II (35) are respectively arranged at the lower ends of one side wall of the cleaning liquid storage bin (29) and the lower end of the clear water storage bin (30), the liquid outlet pipe I (34) and the liquid outlet pipe II (35) are fixedly connected with the water inlet end of the cleaning pump (25), the water outlet end of the cleaning pump (25) is fixedly provided with a water outlet pipe (36), the other end of the water outlet pipe (36) is inserted into the upper end of the sewage storage bin (6) and is provided with a drain pipe (37) which penetrates through the upper end of the sewage storage bin (6) and is provided with a drain pipe (37).
5. The automatic filling system for raw milk sample bottles according to claim 4, wherein the upper ends of the sewage storage bin (28), the cleaning liquid storage bin (29) and the clean water storage bin (30) are respectively provided with a liquid level meter I (38), a liquid level meter II (39) and a liquid level meter III (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323096922.0U CN220999189U (en) | 2023-11-16 | 2023-11-16 | Automatic filling system of raw milk sample bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323096922.0U CN220999189U (en) | 2023-11-16 | 2023-11-16 | Automatic filling system of raw milk sample bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220999189U true CN220999189U (en) | 2024-05-24 |
Family
ID=91116475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323096922.0U Active CN220999189U (en) | 2023-11-16 | 2023-11-16 | Automatic filling system of raw milk sample bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220999189U (en) |
-
2023
- 2023-11-16 CN CN202323096922.0U patent/CN220999189U/en active Active
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