CN218517370U

CN218517370U - Ton bucket cleaning machine

Info

Publication number: CN218517370U
Application number: CN202220716414.4U
Authority: CN
Inventors: 李洪全; 庞佃腾; 刘炳岗; 彭立; 李春林; 张超; 陈际江; 李晨光
Original assignee: Shandong Dashan Road&bridge Engineering Co ltd
Current assignee: Shandong Dashan Road&bridge Engineering Co ltd
Priority date: 2022-03-30
Filing date: 2022-03-30
Publication date: 2023-02-24
Anticipated expiration: 2032-03-30

Abstract

The utility model discloses a ton bucket cleaning machine. The utility model discloses equal symmetry is equipped with two outer tube on each complete machine fixed bolster, and the outer tube endotheca is equipped with interior sleeve pipe, and interior sleeve pipe can slide relative to the outer tube, and the upper end of interior sleeve pipe all is with top support fixed connection, and the edge symmetry of top support is equipped with the connecting piece, and two connecting pieces respectively with the flexible end fixed connection of two cylinders, the other end fixed connection mount pad of cylinder, two mount pads respectively with two base fixed connection; the top bracket is also fixedly provided with a motor and a cleaning spray pipe, one end of the cleaning spray pipe is sequentially and fixedly connected with a cleaning pump, a water pumping pipe and a cleaning box which are placed on the ground through a water inlet pipeline, the other end of the cleaning spray pipe is fixedly connected with a rotary joint, the lower end of the rotary joint is fixedly connected with a connecting plate, and the two rotary spray rods are in transmission connection with an output shaft of the motor through a transmission device; the lower extreme fixedly connected with of rotatory spray lance goes out the sump, goes out the fixed n nozzles that are equipped with on the sump.

Description

Ton bucket cleaning machine

Technical Field

The utility model relates to a cleaning equipment technical field, concretely relates to ton bucket cleaning machine.

Background

Under the guidance of a 'double-carbon' policy, the green low-carbon cycle economy is very promising. In the production and use processes of various raw materials using the packaging barrel, the recycling of the packaging barrel is a common phenomenon, but for packaging materials (such as ton barrels) with large volume and small openings, the cleaning is very difficult before secondary utilization, the residues are remained in the barrels, especially, the substances hung on the wall are difficult to thoroughly clear, the conventional method is generally used for cleaning in a manual mode, the cleaning is not thorough, the cleaning efficiency is low, a large amount of secondary pollution is easily caused by waste of cleaning liquid, and therefore, a ton barrel cleaning machine capable of effectively saving manpower is very necessary to develop.

Disclosure of Invention

In order to compensate for the defects of the prior art, the utility model provides a ton bucket cleaning machine.

The technical scheme of the utility model is that:

a ton barrel cleaning machine comprises two bases fixedly arranged on the ground, wherein vertical plates are fixedly arranged on the bases, complete machine fixing supports parallel to the vertical plates are fixedly arranged on the two vertical plates respectively, two outer sleeves are symmetrically arranged on each complete machine fixing support, an inner sleeve is sleeved in each outer sleeve and can slide relative to the outer sleeves, the upper end of each inner sleeve is fixedly connected with a top support, connecting pieces are symmetrically arranged at the edges of the top supports and are fixedly connected with the telescopic ends of two cylinders respectively, the other ends of the cylinders are fixedly connected with mounting seats, the two mounting seats are fixedly connected with the two bases respectively, and the two cylinders are sequentially connected with a manual reversing valve and an air source through pipelines; the top support is also fixedly provided with a motor and a cleaning spray pipe, one end of the cleaning spray pipe is sequentially and fixedly connected with a cleaning pump, a water pumping pipe and a cleaning box which are placed on the ground through a water inlet pipeline, the other end of the cleaning spray pipe is fixedly connected with a rotary joint, the lower end of the rotary joint is fixedly connected with a connecting plate, the connecting plate is fixedly arranged on the top support, a through hole is formed in the connecting plate, the upper end of each rotary spray rod penetrates through the through hole to be fixedly connected with the rotary joint, the two rotary spray rods are in transmission connection with an output shaft of the motor through a transmission device, and the transmission device is positioned below the top support; the lower extreme fixedly connected with of rotatory spray lance goes out the sump, go out fixedly on the sump and be equipped with n nozzles, n is more than or equal to 1's natural number. When needing to use this application to clear up the ton bucket, the staff can open the outlet valve of ton bucket lower extreme earlier, then make the telescopic link extension of cylinder with the manual switching-over valve of hand control, this moment, the top support highly rises under the effect of cylinder, observe that the top support rises to required height after, the staff makes the cylinder stop work with the manual switching-over valve of hand control, at this moment, the staff can place the ton bucket of treating the clearance in the below of play sump, then, the staff can make the telescopic link of cylinder shorten with the manual switching-over valve of hand control again, at this moment, the top support highly descends under the effect of cylinder, after the staff finds out the sump descends to the ton bucket, the staff can energize for the motor, the motor drives rotary spray rod and the play sump rotation of being connected with rotary spray rod through transmission, at this moment, go out the sump can descend simultaneously, the rotation, cleaner in the play sump can spray the wall built-up material to its surface on the ton bucket internal surface through the nozzle and carry out effectual washing, when the staff observes the required height after, the support descends to the top, the staff can stop supplying power simultaneously, the staff just makes the manual switching-over motor wash completion as this, the manual switching-over motor has just been controlled.

Preferably, transmission includes two single sprocket and a double sprocket, and two single sprocket are fixed mounting respectively on two rotatory spray bars, the double sprocket is fixed to be set up on the output shaft of motor, two the single sprocket passes through the chain and connects the double sprocket, two single sprocket and double sprocket all are located the below of top support.

Preferably, the transmission device comprises two driven wheels and two driving wheels, the two driving wheels are fixedly arranged on an output shaft of the motor, the two driven wheels are respectively and fixedly arranged on the two rotary spray rods, the driving wheels are connected with the driven wheels through a conveyor belt, and the driving wheels and the driven wheels are both positioned below the top support.

Preferably, the number of the nozzles is at least 4, and the nozzles are arranged at one or more of the lower end surface of the water outlet bin, the lower end of the side wall of the water outlet bin, the middle part of the side wall of the water outlet bin and the upper end of the side wall of the water outlet bin.

Preferably, the number of the nozzles is at least 4, wherein at least one nozzle is arranged on the lower end face of the water outlet bin, the lower end of the side wall of the water outlet bin, the middle part of the side wall of the water outlet bin and the upper end of the side wall of the water outlet bin.

Preferably, the nozzle connected with the lower end face of the water outlet bin is vertical, and the nozzle connected with the middle part of the side wall of the water outlet bin is horizontal; the nozzle is connected with the lower end of the side wall of the water outlet bin and is inclined downwards, and the nozzle is connected with the upper end of the side wall of the water outlet bin and is inclined upwards.

Preferably, an auxiliary support frame is further fixedly arranged between the two complete machine fixing supports, and the water outlet bin is located below the auxiliary support frame.

Preferably, the water inlet pipeline includes two raceway respectively with wash spray pipe fixed connection, two the raceway passes through tee bend fixed connection delivery pipe, the other end of delivery pipe and the delivery port fixed connection of scavenging pump, the water inlet of scavenging pump passes through filter fixed connection drinking-water pipe, the drinking-water pipe with place subaerial washing case fixed connection.

Preferably, the top bracket is also fixedly provided with a limiting rod, the limiting rod is provided with a high-limit execution block and a low-limit execution block, the complete machine fixing bracket close to the limiting rod is also fixedly provided with a high-limit switch and a low-limit switch, the high-limit switch is matched with the high-limit execution block, and the low-limit switch is matched with the low-limit execution block; the high-position limit switch and the low-position limit switch are electrically connected with the input end of the controller, the output end of the controller is electrically connected with the motor, the controller is fixedly arranged in the electric cabinet, and the electric cabinet is fixedly arranged on the top support. In the downward movement process of the water outlet bin, when the water outlet bin moves to an upper opening of the ton barrel, the high-limit execution block touches the high-limit switch, the high-limit switch sends a signal to the controller, the controller controls the motor to work, the motor drives the rotary spray rod to rotate through the transmission device, the water outlet bin connected with the lower end of the rotary spray rod rotates along with the motor, the water outlet bin can descend and rotate at the same time, and a cleaning agent in the water outlet bin can be sprayed onto the inner surface of the ton barrel through the nozzle to effectively wash wall-hanging substances on the surface of the ton barrel; when the water outlet bin moves downwards and the low limit execution block touches the low limit switch, the low limit switch sends a signal to the controller, and the controller controls the motor to stop working.

Compared with the prior art, the beneficial effects of the utility model are as follows:

with the spout of a sump fixed connection can be along with a sump limit deckle edge is rotatory in this application, can spray on the ton bucket internal surface through nozzle spun cleaner can be great on a large scale carry out effectual washing to its surperficial wall built-up material, this application is good to the cleaning performance of ton bucket, and very uses manpower sparingly.

Drawings

Fig. 1 is a schematic front view structure diagram according to a first embodiment of the present application;

FIG. 2 is a schematic view showing a connection relationship among the complete machine fixing bracket, the outer sleeve, the inner sleeve and the vertical plate in the present application;

fig. 3 is a schematic front view structure diagram of a second embodiment of the present application.

In the figure: 1. the automatic cleaning device comprises a base, a 2-dimensional plate, 3-unit fixing supports, 4-outer sleeve pipes, 5-inner sleeve pipes, 6-top supports, 7-connecting pieces, 8 air cylinders, 9 mounting seats, 10 manual reversing valves, 11 air sources, 12 motors, 13 cleaning spray pipes, 14 cleaning pumps, 15 water pumping pipes, 16 cleaning tanks, 17 water conveying pipes, 18-way joints, 19 water conveying pipes, 20 filters, 21 rotary joints, 22 connecting plates, 23 single-row chain wheels, 24 double-row chain wheels, 25 water outlet bins, 26 nozzles, 27 auxiliary supporting frames, 28 limiting rods, 29 high-limiting execution blocks, 30 low-limiting execution blocks, 31 high-limiting switches, 32 low-limiting switches, 33 controllers, 34 electric control boxes, 35 rotary spray rods, 36-ton buckets, 37 piers, 38 driven wheels and 39 driving wheels.

Detailed Description

As shown in fig. 1 and 2, a cleaning machine for a ton barrel 36 comprises two bases 1 fixedly arranged on the ground, wherein a vertical plate 2 is fixedly arranged on each base 1, complete machine fixing supports 3 parallel to the vertical plate 2 are fixedly arranged on each complete machine fixing support 3, two outer sleeves 4 are symmetrically arranged on each complete machine fixing support 3, an inner sleeve 5 is sleeved in each outer sleeve 4, the inner sleeve 5 can slide relative to the outer sleeve 4, the upper ends of the inner sleeves 5 are fixedly connected with a top support 6, connecting pieces 7 are symmetrically arranged at the edges of the top support 6, each connecting piece 7 is a right-angle plate, the two connecting pieces 7 are respectively fixedly connected with telescopic ends of two cylinders 8, the other ends of the cylinders 8 are fixedly connected with mounting seats 9, the two mounting seats 9 are respectively fixedly connected with the two bases 1, and the two cylinders 8 are sequentially connected with a manual reversing valve 10 and an air source 11 through pipelines; the top support 6 is also fixedly provided with a motor 12 and a cleaning spray pipe 13, one end of the cleaning spray pipe 13 is sequentially and fixedly connected with a cleaning pump 14, a water pumping pipe 15 and a cleaning box 16 which are placed on the ground through a water inlet pipeline, wherein the water inlet pipeline comprises two water conveying pipes 17 which are respectively and fixedly connected with the cleaning spray pipe 13, the two water conveying pipes 17 are fixedly connected with a water conveying pipe 19 through a tee joint 18, the other end of the water conveying pipe 19 is fixedly connected with a water outlet of the cleaning pump 14, a water inlet of the cleaning pump 14 is fixedly connected with the water pumping pipe 15 through a filter 20, and the water pumping pipe 15 is fixedly connected with the cleaning box 16 which is placed on the ground;

in the application, a rotary joint 21 is fixedly connected to the other end of the cleaning spray pipe 13, the lower end of the rotary joint 21 is fixedly connected with a connecting plate 22, the connecting plate 22 is fixedly arranged on the top support 6, a through hole is formed in the connecting plate 22, the upper end of a rotary spray rod 35 penetrates through the through hole to be fixedly connected with the rotary joint 21, the two rotary spray rods 35 are in transmission connection with an output shaft of the motor 12 through a transmission device, the transmission device is located below the top support 6, the transmission device in the first embodiment comprises two single-row chain wheels 23 and a double-row chain wheel 24, the two single-row chain wheels 23 are fixedly arranged on the two rotary spray rods 35 respectively, the double-row chain wheel 24 is fixedly arranged on the output shaft of the motor 12, the two single-row chain wheels 23 are connected with the double-row chain wheel 24 through a chain, and the two single-row chain wheels 23 and the double-row chain wheel 24 are both located below the top support 6;

the lower end of the rotary spray rod 35 is fixedly connected with a water outlet bin 25, 11 nozzles 26 are fixedly arranged on the water outlet bin 25, wherein 1 nozzle 26 is fixedly arranged on the lower end face of the water outlet bin 25, 3 nozzles 26 are uniformly arranged at the lower end of the side wall of the water outlet bin 25, 4 nozzles 26 are uniformly arranged in the middle of the side wall of the water outlet bin 25, and 3 nozzles 26 are uniformly arranged at the upper end of the side wall of the water outlet bin 25; the nozzle 26 connected with the lower end face of the water outlet bin 25 is vertical, and the nozzle 26 connected with the middle part of the side wall of the water outlet bin 25 is horizontal; the nozzle 26 connected with the lower end of the side wall of the water outlet bin 25 is inclined downwards, and the nozzle 26 connected with the upper end of the side wall of the water outlet bin 25 is inclined upwards.

In addition, an auxiliary support frame 27 is further fixedly arranged between the two complete machine fixing supports 3, and the water outlet bin 25 is located below the auxiliary support frame 27.

In addition, a limiting rod 28 is fixedly arranged on the top support 6, a high-limit execution block 29 and a low-limit execution block 30 are arranged on the limiting rod 28, a high-limit switch 31 and a low-limit switch 32 are fixedly arranged on the complete machine fixing support 3 close to the limiting rod 28, the high-limit switch 31 is matched with the high-limit execution block 29 for use, and the low-limit switch 32 is matched with the low-limit execution block 30 for use; high-order limit switch 31, low-order limit switch 32 all are connected with the input electricity of controller 33, and the output and the motor 12 electricity of controller 33 are connected, and controller 33 is fixed to be set up in electric cabinet 34, and electric cabinet 34 is fixed to be set up on top bracket 6.

Example two:

the difference from the first embodiment is that: as shown in fig. 3, the transmission device in the second embodiment includes two driven wheels 38 and two driving wheels 39, the two driving wheels 39 are fixedly disposed on the output shaft of the motor 12, the two driven wheels 38 are respectively fixedly disposed on the two rotating spray bars 35, the driving wheels 39 and the driven wheels 38 are connected through a conveyor belt, and the driving wheels 39 and the driven wheels 38 are both located below the top bracket 6.

The working principle of the first embodiment in the application is as follows: when the cleaning device is used for cleaning the ton barrel, a worker can open a water outlet valve at the lower end of the ton barrel firstly, then controls a manual reversing valve by hand to enable a telescopic rod of an air cylinder to extend, at the moment, the top support is lifted up under the action of the air cylinder, after the worker observes that the top support is lifted up to a required height, the worker controls the manual reversing valve by hand to enable the air cylinder to stop working, at the moment, the worker can place the ton barrel to be cleaned on a pier 37 placed below the water outlet bin, then the worker can control the manual reversing valve by hand again to enable the telescopic rod of the air cylinder to be shortened, in the downward movement process of the water outlet bin, when the water outlet bin moves to an upper opening of the ton barrel, a high-position execution block can touch a high-position limit switch, at the moment, the high-position limit switch can send a signal to a controller, at the moment, the controller can control a motor to work, the motor drives a spray rod to rotate through a transmission device, the water outlet bin connected to rotate along with the lower end of the rotary spray a wall hanging rod, the water outlet bin can descend and can spray cleaning agent on the inner surface of the ton barrel effectively cleaning agent; when the water outlet bin moves downwards to the low-limit execution block to touch the low-limit switch, the low-limit switch sends a signal to the controller, the controller can control the motor to stop working, and at the moment, a worker can control the manual reversing valve to stop working of the air cylinder, so that the cleaning work is finished. Then, the operator can take away the pier padded under the ton bucket, and then take away the ton bucket.

Claims

1. The utility model provides a ton bucket cleaning machine which characterized in that: the automatic air-conditioning device comprises two bases fixedly arranged on the ground, wherein a vertical plate is fixedly arranged on the base, complete machine fixing supports are fixedly arranged on the vertical plate, two outer sleeves are symmetrically arranged on each complete machine fixing support, an inner sleeve is sleeved in each outer sleeve and can slide relative to each outer sleeve, the upper end of each inner sleeve is fixedly connected with a top support, connecting pieces are symmetrically arranged at the edges of the top supports, the two connecting pieces are respectively and fixedly connected with telescopic ends of two air cylinders, the other ends of the air cylinders are fixedly connected with mounting seats, the two mounting seats are respectively and fixedly connected with the two bases, and the two air cylinders are sequentially connected with a manual reversing valve and an air source through pipelines; the top support is also fixedly provided with a motor and a cleaning spray pipe, one end of the cleaning spray pipe is sequentially and fixedly connected with a cleaning pump, a water pumping pipe and a cleaning box which are placed on the ground through a water inlet pipeline, the other end of the cleaning spray pipe is fixedly connected with a rotary joint, the lower end of the rotary joint is fixedly connected with a connecting plate, the connecting plate is fixedly arranged on the top support, a through hole is formed in the connecting plate, the upper end of each rotary spray rod penetrates through the through hole to be fixedly connected with the rotary joint, the two rotary spray rods are in transmission connection with an output shaft of the motor through a transmission device, and the transmission device is positioned below the top support; the lower extreme fixedly connected with of rotatory spray lance goes out the sump, go out fixedly on the sump and be equipped with n nozzles, n is more than or equal to 1's natural number.

2. The ton bucket cleaner of claim 1, wherein: the transmission device comprises two single-row chain wheels and a double-row chain wheel, the two single-row chain wheels are respectively and fixedly installed on the two rotary spray rods, the double-row chain wheels are fixedly arranged on an output shaft of the motor, the two single-row chain wheels are connected with the double-row chain wheel through a chain, and the two single-row chain wheels and the double-row chain wheel are both located below the top support.

3. The ton bucket cleaner of claim 1, wherein: the transmission device comprises two driven wheels and two driving wheels, the two driving wheels are fixedly arranged on an output shaft of the motor, the two driven wheels are fixedly arranged on the two rotary spray rods respectively, the driving wheels are connected with the driven wheels through a conveyor belt, and the driving wheels and the driven wheels are both positioned below the top support.

4. The ton bucket cleaner of claim 1, wherein: the number of the nozzles is at least 4, and the nozzles are arranged at one or more of the lower end surface of the water outlet bin, the lower end of the side wall of the water outlet bin, the middle part of the side wall of the water outlet bin and the upper end of the side wall of the water outlet bin.

5. The ton bucket cleaner of claim 4, wherein: the nozzle is at least 4, wherein, the lower terminal surface in a water outlet bin, the lateral wall lower extreme in a water outlet bin, the lateral wall middle part in a water outlet bin and the lateral wall upper end in a water outlet bin all are provided with at least one nozzle.

6. The ton bucket cleaner of claim 5, wherein: the nozzle connected with the lower end face of the water outlet bin is vertical, and the nozzle connected with the middle part of the side wall of the water outlet bin is horizontal; the nozzle is connected with the lower end of the side wall of the water outlet bin and is inclined downwards, and the nozzle is connected with the upper end of the side wall of the water outlet bin and is inclined upwards.

7. The ton bucket cleaner of claim 1, wherein: an auxiliary support frame is further fixedly arranged between the two complete machine fixing supports, and the water outlet bin is located below the auxiliary support frame.

8. The ton bucket cleaner of claim 1, wherein: the intake pipe includes two respectively with wash spray pipe fixed connection's raceway, two the raceway passes through tee bend fixed connection delivery pipe, the other end of delivery pipe and the delivery port fixed connection of scavenging pump, the water inlet of scavenging pump passes through filter fixed connection drinking-water pipe, the drinking-water pipe with place subaerial washing case fixed connection.

9. The ton bucket cleaner of claim 1, wherein: a limiting rod is further fixedly arranged on the top support, a high-limit execution block and a low-limit execution block are arranged on the limiting rod, a high-limit switch and a low-limit switch are further fixedly arranged on the complete machine fixing support close to the limiting rod, the high-limit switch is matched with the high-limit execution block for use, and the low-limit switch is matched with the low-limit execution block for use; the high-position limit switch and the low-position limit switch are electrically connected with the input end of the controller, the output end of the controller is electrically connected with the motor, the controller is fixedly arranged in the electric cabinet, and the electric cabinet is fixedly arranged on the top support.