CN220942229U - A wash unloading line for valve body production and processing station - Google Patents
A wash unloading line for valve body production and processing station Download PDFInfo
- Publication number
- CN220942229U CN220942229U CN202322455861.6U CN202322455861U CN220942229U CN 220942229 U CN220942229 U CN 220942229U CN 202322455861 U CN202322455861 U CN 202322455861U CN 220942229 U CN220942229 U CN 220942229U
- Authority
- CN
- China
- Prior art keywords
- valve body
- frame
- discharging
- cleaning
- blanking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 69
- 238000007599 discharging Methods 0.000 claims abstract description 59
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims description 8
- 238000010926 purge Methods 0.000 claims 2
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000003973 paint Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009428 plumbing Methods 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Details Of Valves (AREA)
Abstract
The utility model relates to the field of valve processing equipment, in particular to a cleaning and discharging line for a valve body production and processing station, which comprises an ultrasonic cleaner and a discharging conveying track, wherein a valve body discharging frame is movably arranged on the ultrasonic cleaner, the discharging conveying track is closely adjacent to the side surface of the ultrasonic cleaner, the ultrasonic cleaner mainly comprises a cleaning cavity, an ultrasonic generator and a discharging frame sliding table, the ultrasonic generator is arranged at the bottom of the cleaning cavity, the discharging frame sliding table is arranged on the vertical inner walls at two sides of the cleaning cavity, a frame support is arranged between sliding blocks of the discharging frame sliding tables at two sides, and when the discharging frame sliding table is at the highest position, the bottom of the valve body discharging frame is higher than the upper plane of the cleaning cavity. The valve is arranged at a processing station, can be conveyed out after being intensively cleaned when the valve body is processed, reduces the carrying workload between processing, cleaning and assembling procedures, and is beneficial to forming a more concentrated and efficient production line for producing the valve, thereby improving the production efficiency of the valve.
Description
Technical Field
The utility model relates to the field of valve processing equipment, in particular to a cleaning and discharging line for a valve body production and processing station.
Background
Currently, valves are plumbing fixtures used to open and close plumbing, control flow, regulate and control parameters (temperature, pressure and flow) of a transmission medium. In the process of producing the valve, polishing, cleaning and painting work are required. Because the mechanical processing can generate a lot of scraps in the valve body, the quality of the subsequent paint spraying film forming is greatly reduced if the cleaning work is not carried out or the cleaning quality is poor. The existence of the hollow in the paint film can reduce the oxidation resistance of the paint film, so that the service life of the valve cannot reach the preset target, and the valve becomes a defective product. This is one of the main reasons for the significant drop in valve yield.
The valve body production processing station is provided with two or more processing centers for turning the flange plate of the valve body, generally three processing centers are enclosed in three directions, a multi-shaft manipulator is arranged in the middle, a valve body feeding frame and a valve body discharging frame are arranged in the fourth direction of the split processing centers, and the manipulator rotates back and forth among the feeding frame, the three processing center machine tools and the discharging frames and is used for transferring the valve body.
In order to enable the ball body to be thoroughly cleaned, an ultrasonic cleaning mode is generally adopted, the valve body is thrown into an ultrasonic liquid cavity for cleaning, the valve body in a valve body production and processing station is placed on a discharging frame in the current cleaning process, after the valve body is fully placed on the discharging frame, the valve body is conveyed to the cleaning station for cleaning, the transferring process needs manual operation, a discharging tray or the valve body is conveyed one by one, the valve body processing and discharging-cleaning process cannot be completed intensively and rapidly, the efficiency is reduced, a more concentrated and efficient production line for producing the valve cannot be formed, and accordingly the mass production scale cannot be improved.
Disclosure of utility model
In order to solve the technical problems, the utility model aims to provide a cleaning and discharging line for a valve body production and processing station so as to solve the technical problem of low valve body cleaning efficiency.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
A wash unloading line for valve body production processing station, valve body production processing station include three lathe, manipulator, valve body material loading frame and valve body unloading frame, and three lathe and valve body material loading frame, valve body unloading frame are put respectively in four positive positions, and the manipulator is in the middle of positive position, and valve body unloading frame is placed on wasing the unloading line.
The cleaning and discharging line comprises an ultrasonic cleaner and a discharging conveying track, wherein the valve body discharging frame is movably arranged on the ultrasonic cleaner, the discharging conveying track is arranged close to the side face of the ultrasonic cleaner and is used for conveying out the valve body discharging frame in the valve body production and processing station,
The ultrasonic cleaner mainly comprises a cleaning cavity, an ultrasonic generator and a discharging frame sliding table, wherein the ultrasonic generator is arranged at the bottom of the cleaning cavity, cleaning liquid is filled in the cleaning cavity, the discharging frame sliding table is arranged on the vertical inner walls of the two sides of the cleaning cavity, a frame support is arranged between sliding blocks of the discharging frame sliding tables on the two sides, the valve body discharging frame is horizontally arranged in the frame support, and when the discharging frame sliding table is at the highest position, the bottom of the valve body discharging frame is higher than the upper plane of the cleaning cavity.
Further, the valve body blanking frame is a rectangular frame, a plurality of cavities for placing the valve bodies are longitudinally and horizontally arranged in the valve body blanking frame, and the valve body blanking frame is hollow as a whole.
Further, a pushing cylinder extending towards the direction of the blanking conveying track is arranged at the upstream end of the cleaning cavity, correlation sensors are arranged at the tops of the sliding tables of the blanking frames at the two sides, and the correlation sensors are connected to a power supply of the pushing cylinder through a time relay.
Further, the blanking frame sliding table is an electric linear private sliding table and is externally connected with a time relay. The start and stop of the straight line private sliding table are controlled by the time relay, so that the time of the valve body blanking frame in the cleaning liquid is controlled, the cleaning time is controlled, the whole blanking process is met, the blanking speed can be controlled along with the processing speed of the valve body, after the valve body blanking frame is full of the next disc, the valve body blanking frame can be just cleaned and lifted up, and when the valve body blanking frame is pushed in, the disc in the cleaning cavity is just sent away.
Further, a baffle frame cylinder which is lifted up and down is arranged between the cleaning cavity and the blanking conveying track, and the cylinder shaft of the baffle frame cylinder extends out and exceeds the height of the upper plane of the cleaning cavity. The baffle frame cylinder blocks the pushed valve body blanking frame, so that the valve body blanking frame is stably stopped on the ultrasonic cleaner, and all valve bodies are immersed into ultrasonic cleaning liquid to clean under the driving of the blanking frame sliding table, and residues and the like are completely crushed and cleaned.
The beneficial effect that above design compares with prior art is: the valve is arranged in a processing area, can be conveyed out after being intensively cleaned when the valve body is processed, reduces the carrying workload between processing, cleaning and assembling procedures, and is beneficial to forming a more concentrated and efficient production line for producing the valve, thereby improving the production efficiency of the valve.
Drawings
Fig. 1 is a schematic diagram of a front view structure of the present utility model.
FIG. 2 is a schematic top view of the present utility model;
Fig. 3 is a schematic top view of the present utility model in use.
Detailed Description
In order that the manner in which the utility model is attained, as well as the features and advantages thereof, will be readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof.
As shown in fig. 1-3, the cleaning and blanking line for the valve body production and processing station comprises three machine tools (three ABC), a manipulator 1, a valve body feeding frame 2 and a valve body blanking frame 3, wherein the three machine tools and the valve body feeding frame 2 and the valve body blanking frame 3 are respectively arranged in four positive orientations, the manipulator 2 is arranged in the middle of the positive orientations, and the valve body blanking frame 3 is arranged on the cleaning and blanking line.
The cleaning and discharging line comprises an ultrasonic cleaner 4 and a discharging conveying rail 5, wherein a valve body discharging rack 3 is movably arranged on the ultrasonic cleaner 4, the discharging conveying rail 5 is arranged adjacent to the side face of the ultrasonic cleaner 4 and is used for conveying out the valve body discharging rack 3 in a valve body production and processing station, the ultrasonic cleaner 4 mainly comprises a cleaning cavity 40, an ultrasonic generator 41 and a discharging rack sliding table 42, the ultrasonic generator 41 is arranged at the bottom of the cleaning cavity 40, cleaning liquid is filled in the cleaning cavity 40, the discharging rack sliding table 42 is arranged on the vertical inner walls at two sides of the cleaning cavity 40, a frame support 44 is arranged between sliding blocks 43 of the discharging rack sliding tables 42 at two sides, the valve body discharging rack 3 is horizontally arranged on the frame support 44, when the discharging rack sliding table 42 is at the highest position, the bottom of the valve body discharging rack 3 is higher than the upper plane of the cleaning cavity 40, and a linear sliding rail group can be arranged at the other two sides without the discharging rack sliding table 42 and used for supporting the valve body discharging rack 3 of a frame structure, so that the valve body discharging rack 3 can be kept in a balanced state.
The valve body blanking frame 3 is a rectangular frame, a plurality of cavities for placing the valve bodies are vertically and horizontally arranged in the valve body blanking frame 3, the whole valve body blanking frame 3 is hollow, after the valve body blanking frame is immersed in the cleaning cavity 40, cleaning liquid can be filled in the valve body, and the whole valve body is cleaned under the action of the ultrasonic generator 41.
The upstream end of the cleaning cavity 40 is provided with a pushing cylinder 6 extending towards the direction of the blanking conveying track 5, the tops of the blanking frame sliding tables 42 on the two sides are provided with correlation sensors, the correlation sensors are connected to a power supply of the pushing cylinder 6 through a time relay, the correlation sensors are used for detecting whether the valve body blanking frame 3 is lifted from the cleaning cavity 40 at a low position, cleaning is proved to be completed after lifting, after the correlation sensors detect the lifted valve body blanking frame 3, the valve body blanking frame 3 can extend out, and the valve body blanking frame 3 is pushed onto the blanking conveying track 5 to be placed at the position.
Preferably, the blanking frame sliding table 42 is an electric linear private clothes sliding table, and is externally connected with a time relay, the time relay can control a motor, so that the time of forward and reverse rotation of the linear private clothes sliding table is well controlled, the time of the valve body blanking frame 3 in cleaning liquid is conveniently controlled, the valve body is ensured to be cleaned, and the time setting can be freely set.
A baffle frame cylinder 7 which is lifted up and down is arranged between the cleaning cavity 40 and the blanking conveying track 5, and the cylinder shaft of the baffle frame cylinder 7 extends out and exceeds the upper plane height of the cleaning cavity 40. The return time of the baffle frame cylinder 7 is synchronous with the extension time of the pushing cylinder 6, when the pushing cylinder 6 extends, the baffle frame cylinder 7 returns to leave a channel leading to the blanking conveying track 5, and the valve body blanking frame 3 is smoothly pushed onto the blanking conveying track 5.
As shown in fig. 3, two groups of ultrasonic cleaners 41 may be provided, one of which is based on the above-described embodiment, the ultrasonic cleaner 41 being on the left side, and the discharge conveyor rail 5 being on the right side, being installed in the west eastern position, both being arranged in a straight line. The other group of ultrasonic cleaners 41 are arranged at the left side of the first group, the discharging conveying rail 5 is arranged at the front side of the cleaning cavity 40 according to the north-south direction, and the two are arranged in a longitudinal straight line. The two groups of ultrasonic cleaners 41 work alternately, when the manipulator stacks the valve body blanking frame 3 on one of the cleaning chambers 40, the other group performs cleaning, after the second group is cleaned, the first group starts cleaning, the second group starts stacking, and the cleaning time is equal to the time when the manipulator stacks one valve body blanking frame. By doing so alternately, the manipulator can operate all the time without being suspended at all.
In actual operation, a worker needs to be left, the valve body blanking frame 3 is placed on the blanking frame sliding table 42 when the worker looks at a correct time, the time relay of the correlation sensor can control the residence time of the valve body blanking frame 3 at the top of the blanking frame sliding table 42, the residence time is determined according to the frequency of a valve body machining station, the time relay only acts after the manipulator 2 is ensured to fully fill the whole valve body blanking frame 3, the blanking frame sliding table 42 waits for descending with the valve body blanking frame 3 to clean, after the cleaning is completed to rise, the correlation sensor detects the valve body blanking frame 3, the propelling cylinder 6 is started, and the sequential working process can be realized through a PLC program.
The cleaning and discharging line for the valve body production and processing station provided by the utility model is described in detail above. The description of the specific embodiments is only intended to aid in understanding the method of the utility model and its core concept, and it should be understood that it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the principles of the utility model, and such changes and modifications will fall within the scope of the appended claims.
Claims (5)
1. The cleaning and discharging line for the valve body production and processing station comprises three machine tools, a manipulator, a valve body feeding frame and a valve body discharging frame, wherein the three machine tools, the valve body feeding frame and the valve body discharging frame are respectively arranged in four positive orientations, the manipulator is arranged in the middle of the positive orientations, the valve body discharging frame is arranged on the cleaning and discharging line,
The method is characterized in that: the cleaning and discharging line comprises an ultrasonic cleaner and a discharging conveying track, wherein the valve body discharging frame is movably arranged on the ultrasonic cleaner, the discharging conveying track is arranged close to the side face of the ultrasonic cleaner and is used for conveying out the valve body discharging frame in the valve body production and processing station,
The ultrasonic cleaner mainly comprises a cleaning cavity, an ultrasonic generator and a discharging frame sliding table, wherein the ultrasonic generator is arranged at the bottom of the cleaning cavity, cleaning liquid is filled in the cleaning cavity, the discharging frame sliding table is arranged on the vertical inner walls of the two sides of the cleaning cavity, a frame support is arranged between sliding blocks of the discharging frame sliding tables on the two sides, the valve body discharging frame is horizontally arranged in the frame support, and when the discharging frame sliding table is at the highest position, the bottom of the valve body discharging frame is higher than the upper plane of the cleaning cavity.
2. The purge blanking line for a valve body production processing station of claim 1, wherein: the valve body blanking frame is a rectangular frame, a plurality of cavities for placing the valve bodies are longitudinally and horizontally arranged in the valve body blanking frame, and the valve body blanking frame is hollow as a whole.
3. The purge blanking line for a valve body production processing station of claim 2, wherein: the upper stream end of the cleaning cavity is provided with a pushing cylinder extending towards the direction of the blanking conveying track, the tops of the two sides of the blanking frame sliding tables are provided with correlation sensors, and the correlation sensors are connected to a power supply of the pushing cylinder through a time relay.
4. A cleaning and blanking line for valve body production and processing stations as claimed in claim 3, characterized in that: the blanking frame sliding table is an electric linear private sliding table and is externally connected with a time relay.
5. A cleaning and blanking line for valve body production and processing stations as claimed in claim 3, characterized in that: a baffle frame cylinder which is lifted up and down is arranged between the cleaning cavity and the blanking conveying track, and the cylinder shaft of the baffle frame cylinder extends out and exceeds the upper plane height of the cleaning cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322455861.6U CN220942229U (en) | 2023-09-11 | 2023-09-11 | A wash unloading line for valve body production and processing station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322455861.6U CN220942229U (en) | 2023-09-11 | 2023-09-11 | A wash unloading line for valve body production and processing station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220942229U true CN220942229U (en) | 2024-05-14 |
Family
ID=91025106
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322455861.6U Active CN220942229U (en) | 2023-09-11 | 2023-09-11 | A wash unloading line for valve body production and processing station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220942229U (en) |
-
2023
- 2023-09-11 CN CN202322455861.6U patent/CN220942229U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110698063B (en) | Method for processing glass bottle for cosmetics | |
| CN201996501U (en) | Ultrasonic mechanical gripping and hanging type stainless steel tableware cleaning equipment | |
| CN107999458B (en) | Full-automatic silicon wafer cleaning machine | |
| CN108247821A (en) | A kind of automatic liquid supply smears glaze device | |
| CN110600406A (en) | Cleaning and laminating all-in-one machine for ceramic disc and wafer | |
| CN113967629A (en) | 3C product glass lens ultrasonic cleaning machine and cleaning process | |
| CN220942229U (en) | A wash unloading line for valve body production and processing station | |
| CN116651808A (en) | Full-automatic cleaning solar panel cleaning machine | |
| CN107326317B (en) | Double-station intelligent circulation feeding and discharging device | |
| CN109926378B (en) | High-pressure cleaning machine for control valve | |
| CN109368177B (en) | Unloading dust pelletizing system in PVD coating film | |
| CN217349303U (en) | One-to-two crossed feeding and discharging system for three-dimensional material warehouse | |
| CN218051937U (en) | Polishing equipment with automatic loading and unloading abrasive disc | |
| CN216679465U (en) | Automatic wiping machine for wiping and cleaning watch cover plate glass | |
| CN116351792A (en) | Automatic cleaning equipment and method for inner and outer sides of pipe | |
| CN114400843B (en) | A outer wall paint scraping equipment for stator processing | |
| CN214638706U (en) | Stepping type cleaning line | |
| CN115090636A (en) | Cosmetic bottle cleaning device | |
| CN210754036U (en) | Ceramic disc cleaning equipment | |
| CN221581413U (en) | Inside cleaning machine is used in glass bottle production | |
| CN113601696A (en) | Body cleaning mechanism for pre-sintered ceramic wine bottle clay blank | |
| CN214078328U (en) | Container inner wall cleaning device for machining | |
| CN201592178U (en) | Automatic ultrasonic cleaning unit | |
| CN220949634U (en) | Storage and transportation frame for valve body cleaning and discharging line | |
| CN219507087U (en) | CNC automatic feeding system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |