CN201592178U - Automatic ultrasonic cleaning unit - Google Patents
Automatic ultrasonic cleaning unit Download PDFInfo
- Publication number
- CN201592178U CN201592178U CN201020103653XU CN201020103653U CN201592178U CN 201592178 U CN201592178 U CN 201592178U CN 201020103653X U CN201020103653X U CN 201020103653XU CN 201020103653 U CN201020103653 U CN 201020103653U CN 201592178 U CN201592178 U CN 201592178U
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- ultrasonic cleaning
- transmission mechanism
- automatic ultrasonic
- cleaning device
- automatic
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Abstract
The utility model relates to an automatic ultrasonic cleaning unit which is used for automatic production line of solar batteries and belongs to the technical field of solar batteries. The automatic ultrasonic cleaning unit consists of a control mechanism as well as a transmission mechanism and a dry ultrasonic cleaning mechanism arranged on a bed frame; and the transmission mechanism consists of an idler importing mechanism and a sucker transmission mechanism; the sucker transmission mechanism includes an upper splint and a lower splint; the upper splint is provided with a mandril provided with a vacuum sucker to form a working platform; the bottom part of the lower splint is provided with a ball sliding block and a ball screw driving the working platform to move on a guide rail; and the central part between the upper splint and the lower splint is provided with an air cylinder pushing the working platform to move vertically. The automatic ultrasonic cleaning unit has a simple structure and a low cost, runs stably, can effectively eliminate dust particles of 1.6-100Mu m, reduces the rejection rate and improves the production efficiency of products.
Description
Technical field
The utility model relates to a kind of ultrasonic cleaning equipment that is used for the solar cell automatic assembly line, belongs to technical field of solar batteries.
Background technology
It is a kind of cleaning method of extensive use in semi-conductor industry and the solar energy industry that ultrasonic wave cleans, clean the difference of media according to supersonic wave cleaning machine, can be divided into wet-cleaned and dry type again cleans: generally the cleaning that will carry out in liquid medium is called the cleaning of wet type supersonic wave cleaning machine, and the cleaning of carrying out in gas medium is called the dry type supersonic wave cleaning machine and cleans.The wet-cleaned fado is used to remove bulk pollution and the particle that surface of the work adheres to, as the patent No. is that the Chinese patent of ZL02114682.9 discloses a kind of fully automatic supersonic cleaner withs several functional sites, this device has adopted the supersonic generator of three kinds of different frequencies, avoid cavitation intensity inequality, the position difference of appearance in the ultrasonic cleaning tank, reached mutual compensating action.But in semiconductor and solar energy industry, many product needed are coated with upper glue layer on its surface, to play a protective role, at this moment adopt wet-cleaned destruction to be arranged to the glue-line of cleaning workpiece.And dry type is cleaned the contactless cleaning way of employing, can not produce destruction to glue-line, thereby reduce percent defective, makes production efficiency also increase thereupon, has improved production efficient.Therefore in semiconductor and solar energy industry, just can enter the necessary product of next process after some operation sections need first dedusting in one makes, for fear of in cleaning process to the destruction of glue-line with save cost, often adopt the dry type ultrasonic cleaning method.Present existing dry type ultrasonic cleaning equipment is to adopt the mode of movement of roller transmission and use the air ultrasound pressure-air as cleaning medium mostly, and it is not steady that the type equipment has operation, easily to skidding, and shortcoming such as cleaning performance is not good.
The utility model content
At the deficiency that prior art exists, it is low that main task of the present utility model provides a kind of cost, stable, and can not produce destruction to glue-line, meets the automatic ultrasonic cleaning device of energy-conserving and environment-protective notion.
In order to realize above task, the technical solution adopted in the utility model is: a kind of automatic ultrasonic cleaning device is provided, form by controlling organization and the connecting gear and the ultrasonic dry-cleaning machine structure that are installed on the pedestal, it is characterized in that said connecting gear is made up of roller introducing mechanism and sucker transmission mechanism, said sucker transmission mechanism comprises two-layer supporting plate up and down, the push rod that the band vacuum cup is housed on the mounting plate constitutes workbench, ball slide block and the ball screw that drives workbench activity on guide rail is equipped with in the bottom of bottom plate, and the cylinder that the platform that pushes the work forward moves both vertically is equipped with in the center between the supporting plate up and down.
Vacuum cup in the sucker transmission mechanism is installed on the push rod symmetrically.
The lifting shaft that the control workbench moves both vertically is housed between the supporting plate up and down symmetrically.
Said ultrasonic dry-cleaning machine structure is made of pipeline and the ultrasonic cleaning platform of carrying the ultrasonic cleaning high pressure air-flow, and the two ends of said ultrasonic cleaning platform are provided with and destatic rifle.
Roller introducing mechanism in the said connecting gear by the roller of a plurality of symmetries and distribution transmission mechanism both sides and can form along the stopping means that slide bar moves.
Roller introducing mechanism in the said connecting gear is to be installed on the pedestal by base plate, and the distance between base plate and the pedestal is adjustable.
Said controlling organization is to be made of control panel, Programmable Logic Controller and photoelectric sensor.
The beneficial effect of glass cleaning equipment described in the utility model is: by ultrasonic (US) dry type ultrasonic cleaning platform surface of the work is carried out the dry type cleaning treatment, reduced the step of cleaning, and ultrasonic (US) dry type is cleaned the contactless cleaning way of employing, can not produce destruction to glue-line, can effectively remove the grit of 1.6-100 μ m, thereby reduced percent defective, improved production efficient; The utility model is simple in structure, operates steadily, and is easy to Installation and Debugging and maintenance, and the power-equipment that is adopted simultaneously is less, has reduced energy consumption and cost.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of sucker transmission mechanism 3 among Fig. 1.
Among the figure, 1 is pedestal, and 2 is a motor, and 3 is the sucker transmission mechanism, 4 is slide bar, and 5 is the roller introducing mechanism, and 6 is seat board, and 7 is stopping means, 8 is fastening valve, and 9 are the ultrasonic cleaning platform, and 10 is pipeline, and 11 for destaticing rifle, 12 is guide rail, and 13 is roller, and 14 is vacuum cup, and 15 is push rod, 16 is cylinder, and 17 is fixed block, and 18 is lifting shaft, and 19 is ball screw, 20 is supporting plate, and 21 is the ball slide block, and 22 is No. two motors.
The specific embodiment
Embodiment 1:
The utility model adopts the dry type ablution, changes the wiper mechanism and the transmission structure of existing equipment.One, design a kind of sucker transmission mechanism, and in conjunction with roller transmission mechanism commonly used in the past, plate workpiece is placed the sucking disc mechanism top, under vacuum action, vacuum cup is workpiece being fixed on the sucking disc mechanism tightly, is advanced through the ultrasonic cleaning platform then under No. two motors and ball screw effect.
As shown in Figure 1, automatic ultrasonic cleaning device of the present utility model mainly contains pedestal 1, transmission mechanism, and controlling organization and wiper mechanism are formed.Connecting gear is made up of roller introducing mechanism 5 and sucker transmission mechanism 3, they are respectively by independent Electric Machine Control, wherein roller introducing mechanism 5 is made up of a plurality of stopping means 7 that are the roller 13 of symmetric arrangement and are distributed in both sides, stopping means 7 can move along slide bar, to be applicable to the product of different size, also have fastening valve 8 at its two ends, play the fixedly effect of stopping means.Sucker transmission mechanism 3 mainly is made up of workbench and drive unit two parts, and wherein workbench is by vacuum cup 14, and push rod 15 and supporting plate 20 constitute, and drive unit is made of No. two motors 22, ball screw 19, slide block and guide rails 12.Hop in the transmission mechanism is to be finished by the roller 13 of the long and short two kind specification of symmetric arrangement, and they are to be controlled by independent motor.Sucker transmission mechanism 3 is positioned in the middle of the roller introducing mechanism 5, its structure such as Fig. 1, shown in 2, vacuum cup 14 is arranged on the push rod 15 symmetrically, and push rod 15 is fixed on the supporting plate 20 by fixed block 17, supporting plate 20 has two-layer up and down, at 20 symmetrical mountings of supporting plate lifting shaft 18, the center also has a cylinder 16, by the effect of cylinder 16 and lifting shaft 18, push rod 15 is realized elevating function, workbench is done moved both vertically.In bottom plate 20 bottoms ball slide block 21 is housed, when No. two motors 22 started, whole sucker transmission mechanism 3 can carry out moving back and forth along guide rail 12 under the drive of ball screw 19.Roller introducing mechanism 5 is to be installed on the pedestal 1 by seat board 6, and the distance between base plate 6 and the pedestal 1 is adjustable, can regulate levelness as required.Purging system then is to adopt ultrasonic (US) dry cleaning system, the ultrasonic cleaning high pressure air communication is crossed pipeline and is entered ultrasonic cleaning platform 9 from two ends, when workpiece enters cleaning zone ripple, the high velocity air spray is at surface of the work, thereby form one deck air-flow mucous membrane, the air-flow mucous membrane is adsorbed on the dust and the particle of surface of the work wherein, and the grit that the while ultrasonic wave will be attracted on the mucous membrane is separated, and thoroughly removes the grit of separating by vacuum chamber at last.In order to strengthen cleaning performance, increased at the two ends of ultrasonic workbench and to have destaticed rifle 11, remove surface of the work static by the mode of ionization, thereby make that grit is more prone to be adsorbed, improve cleaning efficiency.Control system then is by control panel, and Programmable Logic Controller (being called for short PLC) and photoelectric sensor are formed.
Working method of the present utility model is: workpiece is introduced into the roller introducing mechanism 5 of equipment, at this moment photoelectric sensor is passed to Programmable Logic Controller (being called for short PLC) with signal, after control system is received signal, sends instruction, No. one motor 2 starts, and workpiece moves forward under the roller effect.When workpiece enters into the fixed position of sucking disc mechanism 3, roller introducing mechanism 5 quits work, push rod 15 rises, vacuum cup 14 touches surface of the work, at this moment under the effect of sensor, vacuum source starts, and sucker 14 holds workpiece, then a motor 2 and No. two motors 22 start, and roller introducing mechanism 5 and sucker transmission mechanism 3 are worked simultaneously.Workpiece passes ultrasonic cleaning platform 9 slowly under the drive of sucking disc mechanism 3.When workpiece during fully by ultrasonic cleaning platform 9, a motor 2 and No. two motors 22 quit work, and sucker unclamps workpiece, and push rod descends, and a motor 2 restarts then, by roller introducing mechanism 5 workpiece are sent, and cleaning is finished.
The stable more in the course of the work and safety of automatic ultrasonic cleaning device of the present utility model adopts ultrasonic (being called for short US) dry type purging system, has reduced the step of cleaning, and has significantly reduced energy consumption and noise.Increase in the both sides of cleaning device simultaneously and destatic rifle, removal surface of the work static, the effect that can strengthen cleaning.
Below in conjunction with the accompanying drawings embodiments of the invention have been done detailed description, but the present invention is not limited to the foregoing description, in the ken that those of ordinary skills possessed, can also under the prerequisite that does not break away from aim of the present invention, makes various variations.
Claims (7)
1. automatic ultrasonic cleaning device, form by controlling organization and the connecting gear and the ultrasonic dry-cleaning machine structure that are installed on the pedestal (1), it is characterized in that said connecting gear is made up of roller introducing mechanism (5) and sucker transmission mechanism (3), said sucker transmission mechanism (3) comprises two-layer supporting plate (20) up and down, the push rod (15) that band vacuum cup (14) is housed on the mounting plate constitutes workbench, the bottom of bottom plate is equipped with and is driven workbench at guide rail (12) upward movable ball slide block (21) and ball screw (19), and the cylinder (16) that the platform that pushes the work forward moves both vertically is equipped with in the center between the supporting plate up and down.
2. automatic ultrasonic cleaning device according to claim 1 is characterized in that the vacuum cup (14) in the said sucker transmission mechanism (3) is installed on the push rod (15) symmetrically.
3. automatic ultrasonic cleaning device according to claim 1 is characterized in that the said lifting shaft (18) that the control workbench moves both vertically that is equipped with symmetrically between the supporting plate up and down.
4. automatic ultrasonic cleaning device according to claim 1, it is characterized in that said ultrasonic dry-cleaning machine structure is made of the pipeline (10) of carrying the ultrasonic cleaning high pressure air-flow and ultrasonic cleaning platform (9), the two ends of said ultrasonic cleaning platform (9) are provided with and destatic rifle (11).
5. automatic ultrasonic cleaning device according to claim 1, it is characterized in that in the said connecting gear roller introducing mechanism (5) by the roller (13) of a plurality of symmetries and distribution transmission mechanism both sides and can form along the stopping means (7) that slide bar (4) moves.
6. automatic ultrasonic cleaning device according to claim 1 is characterized in that the roller introducing mechanism (5) in the said connecting gear is to be installed on the pedestal (1) by base plate (6), and the distance between base plate (6) and the pedestal (1) is adjustable.
7. automatic ultrasonic cleaning device according to claim 1 is characterized in that said controlling organization is to be made of control panel, Programmable Logic Controller and photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020103653XU CN201592178U (en) | 2010-01-25 | 2010-01-25 | Automatic ultrasonic cleaning unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020103653XU CN201592178U (en) | 2010-01-25 | 2010-01-25 | Automatic ultrasonic cleaning unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201592178U true CN201592178U (en) | 2010-09-29 |
Family
ID=42774241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020103653XU Expired - Lifetime CN201592178U (en) | 2010-01-25 | 2010-01-25 | Automatic ultrasonic cleaning unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201592178U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110773511A (en) * | 2018-07-31 | 2020-02-11 | 深圳市腾盛精密装备股份有限公司 | Glass cleaning equipment |
-
2010
- 2010-01-25 CN CN201020103653XU patent/CN201592178U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110773511A (en) * | 2018-07-31 | 2020-02-11 | 深圳市腾盛精密装备股份有限公司 | Glass cleaning equipment |
| CN110773511B (en) * | 2018-07-31 | 2024-05-28 | 深圳市腾盛精密装备股份有限公司 | Glass cleaning equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100929 |
|
| CX01 | Expiry of patent term |