Rechoning by the abacus formula lasso product cleaning machine
Technical field
The utility model relates to a kind of cleaning device, the rechoning by the abacus formula lasso product cleaning machine that especially a kind of inside and outside circle that is used for lasso product such as rolling bearing thoroughly cleans.
Background technology
The manufacturer that the existing mode that the inside and outside circle of lasso product such as rolling bearing is cleaned is a product is shelved on the lasso product on the V-shaped groove of pallet, manually will ripple back and forth to rinse out the assorted bits on the lasso product in supporting plate and the lasso product immersion cleaning fluid.This mode labour intensity is big, and efficient is low, and bottom and inside that can not cleaning products, cleans not thorough.Further, product after cleaning does not carry too much cleaning fluid, usually the product that must take out in the cleaning fluid is shelved on certain location together with pallet and dries with the cleaning fluid that it is carried, and in this process, promptly has the possibility of adhering to assorted bits once more.In addition; in order to guarantee to clean up because of the assorted bits of magnetic attachment on product; before immersing its product in cleaning fluid, also need usually to handle, be about on the V-shaped groove that product is shelved on pallet, the obvious labour intensity that also increased by demagnetizer through demagnetization.In sum, existing cleaning way to the lasso product exists cleaning not thorough, and labour intensity is big, and efficient is low, cleans defectives such as required facility is many, the space is big.
The utility model content
The technical problem that the utility model at first will solve and the technical assignment of proposition are that to overcome the existing cleaning that the cleaning way of lasso product is existed not thorough, and labour intensity is big, and inefficient defective provides a kind of rechoning by the abacus formula lasso product cleaning machine.For this reason, the utility model is by the following technical solutions:
Rechoning by the abacus formula lasso product cleaning machine, it is characterized in that fuselage is provided with the materials vehicle that cleans the storehouse and debouch the cleaning storehouse under power drive, several nozzles from pump acquisition cleaning fluid towards materials vehicle are set in described cleaning storehouse, low level at fuselage is provided with the fluid reservoir of supplying cleaning fluid into described pump, described materials vehicle is provided with two rest areas, is placed with the frame that wears of lasso product on one of them rest area.During work, wear the lasso product and be the rechoning by the abacus shape with wearing frame, make it break away from pallet, and will be equipped with two rest areas that frame and pallet are shelved on materials vehicle respectively that wear of product, under power drive, materials vehicle sent to and clean the storehouse, pressure wash liquid by nozzle self-pumping in future sprays to materials vehicle from many angles therebetween, lasso product on the materials vehicle and pallet are carried out thoroughly cleaning comprehensively, under power drive materials vehicle is shifted out the cleaning storehouse more afterwards, the lasso product after will cleaning again is seated on the pallet again to be removed; Can coil product to another afterwards and clean, so repeatedly, not only alleviate labour intensity, and improved efficient, lower the cost of labor spending of production producer, reduce the bump injury between the lasso.Obvious, the rest stand that wears frame and lasso product mates and then more conveniently wears the lasso product from pallet.
As the further of technique scheme improved and replenish, make it possess preferable exploitativeness, and overcome the existing defective that the required facility of cleaning way is many, the space is big, the utility model also comprises following additional technical feature:
Described fuselage is provided with the track of walking for described materials vehicle thereon.This track can make materials vehicle debouch according to the posture of setting reliably and clean the storehouse, is convenient to cleaning products and material frame completely.
Described materials vehicle is connected by on the motor-driven chain.
Described materials vehicle is obliquely installed.Be convenient in time lead away the cleaning fluid on it, form reasonably position setting with nozzle simultaneously, be convenient to product on the materials vehicle and pallet are carried out comprehensive cleaning.
Be provided with the demagnetization area that the described materials vehicle of the confession that is formed by solenoid passes through before the described cleaning storehouse.Being provided with of this demagnetization area will be finished on same equipment the demagnetization and the cleaning of product, can effectively save the activity duration and save working space.
Be provided with the baking zone that the described materials vehicle of the confession that is formed by warm-air drier passes through before the described cleaning storehouse.Being provided with of this demagnetization area same will and be cleaned and finish on same equipment the oven dry of product, can effectively save the activity duration and save working space.Can directly pack after the product of process oven dry moves down from cleaning machine and enter follow-up operation, avoid assorted bits attached thereto once more.
The cleaning fluid circulation portion that the provided upstream of the described fluid reservoir separator that is magnetic, this magnetic separator comprise a magnetic roller, cooperate with described magnetic roller, one are with the surperficial scraper plate that contacts of described magnetic roller and from the extended iron filings outlet of described scraper plate.This magnetic separator can guarantee effectively that the cleaning of cleaning fluid is so that recycle.
Match with described magnetic roller an elasticity pressure roller also is set.Can moisture thoroughly be separated with abrasive dust not turning round under the state of the extruding of the moisture in the abrasive dust with the magnetic rod.
The utility model wears the lasso product and makes it break away from pallet with wearing frame, and will be equipped with two rest areas that frame and pallet are shelved on materials vehicle respectively that wear of product, under power drive, materials vehicle sent to and clean the storehouse, pressure wash liquid by nozzle self-pumping in future sprays to materials vehicle from many angles therebetween, lasso product on the materials vehicle and pallet are carried out thoroughly cleaning comprehensively, under power drive materials vehicle is shifted out the cleaning storehouse more afterwards, the lasso product after will cleaning again is seated on the pallet again to be removed; Can coil product to another afterwards and clean, so repeatedly, not only alleviate labour intensity, and improved efficient, lower the cost of labor spending of production producer; And further before cleaning the storehouse, demagnetization area and baking zone are set, and make and on an equipment, can finish demagnetization, cleaning and oven dry product, improved efficient greatly, saved working space.
Below in conjunction with specification drawings and specific embodiments the utility model is described further.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Fig. 4 is the structure and the working state schematic representation of magnetic separator.
Fig. 5 be equipped with product wear the view of chord position in cleaning the storehouse.
Fig. 6 is the vertical view that wears frame that is equipped with product.
Among the figure: 1, nozzle; 2, track; 3, materials vehicle; 3a/3b, rest area; 4, reducing motor; 5, cleaning fluid refluxing opening; 6, cooling fuel tank; 7, blower; 8, cooling-oil outlet; 9, cooling-oil inlet; 10, shower; 11, magnetic separator; 12, filter; 13, pump; 14, whirlpool blower fan; 15, cleaner; 16, electric cabinet; 17, magnetic roller; 18, elasticity pressure roller; 19, scraper plate; 20, iron filings outlet; 21, cleaning fluid circulation portion; 22, demagnetization frame; 23, wear frame; A, cleaning storehouse; B, demagnetization area; C, baking zone; M, workpiece (lasso product).
The specific embodiment
As Fig. 1,2, cleaning machine shown in 3, be on fuselage, to set gradually the baking zone C that connects together substantially from left to right, demagnetization area B and cleaning storehouse A, in the left side of baking zone C is the stop frame of materials vehicle 3, two tracks 2 are one high and one low, and be arranged in parallel stop frame from materials vehicle extends to and cleans storehouse A, downside at the stop frame of materials vehicle 3 is provided with reducing motor 4, this reducing motor 4 is connected chain materials vehicle on transmission of power to two ends by sprocket wheel, when thereby starter motor requires back rotation according to setting, promptly can pass baking zone C along track from stopping frame by chain traction materials vehicle 3, demagnetization area B enters and cleans storehouse A and from cleaning the storehouse through demagnetization area, baking zone returns the stop frame, summary is got up, mainly comprise feed system, demagnetization system, materials vehicle, filtration system, spray system, drying system, the Magnetic Isolation cleaning system, wherein:
Feed system is that the sprocket wheel by reducing motor 4 sends by chain and backhauls commentaries on classics, chain two end connectors and materials vehicle are fixed, four scroll wheels have been installed between materials vehicle 3 and the guide rail 2, during feeding, workpiece is written into the flushing channel of casing with pallet, product is arrived clean the storehouse by the chain transmission, during discharging, be cleaned workpiece again by cleaning the storehouse, product obtains for twice cleaning back and forth like this, and cleannes are desirable more.
Demagnetization system adopts coil through type demagnetizer, after demagnetization line bag adds AC power, produces alternating magnetic field in demagnetization line bag, when workpiece passes through from alternation, gradient magnetic, and polarity of the magnetic field alternation, intensity linear attenuation and demagnetize; The coil cooling is adopted the insulating oil that will cool off in the fuel tank 6 to be pressed in the demagnetization frame 22 and by outlet 9 by import 9 and is back to cooling fuel tank 6, makes fluid contact and constantly circulate cooling with coil; Have that magnetic field is strong, working stability, demagnetization be clean.
Materials vehicle 3 is formed two rest area 3a/3b by forward and backward two square frames, four ends are respectively installed rolling bearing under the frame, product M hangs over the portable frame 23 that wears and tilts and be placed on the prosthomere of materials vehicle, blank panel is put into the deutomerite of materials vehicle simultaneously, entering flushing channel with workpiece together cleans, make the V-type dish can access cleaning like this, the product after cleaning up can not stain yet.
Filtration system is made up of thick, smart filtration two parts:
A. coarse filtration is the sealing naturally in the equipment and the external world and the magnetic adsorbing separation design that cleaning fluid constantly circulates.The fine particle separating and filtering that contains in mobile fluid with rotation magnetic rolling element absorption affinity in the process that cleaning fluid refluxes goes out, greatly the rubbish of easy cleaning filtration.Its core is a magnetic separator 11, cleaning fluid circulation portion that this magnetic separator comprises a magnetic roller 17, cooperate with magnetic roller 21, one are with the surperficial scraper plate 19 that contacts of magnetic roller and from the extended iron filings outlet 20 of described scraper plate, match with magnetic roller an elasticity pressure roller 18 also is set, magnetic pulley 17 by separator adsorbs left magnetic roller 17 outer surfaces to the iron filings in the backflow cleaning fluid, roll through rubber roll 18, by scraper plate 19 iron filings are scraped then, drain into sludge collecting box from outlet 20, make cleaning fluid keep clean.This magnetic separator has prolonged the service life of cleaning fluid, has alleviated individual labour intensity, has reduced the environmental pollution of phegma.
B. smart filtration is by the high-pressure filteration of secondary filter cores in cleaner 15 and the filter 12 (cross filter core and can require selection according to cleaning), crosses filter core and can take out cleaning and replacing from filter, makes product reach the better cleaning degree.
The nozzle 1 that spray system mainly is arranged on a plurality of orientation of cleaning area constantly produces the high pressure impulse force, obtains cleaning fluid from pump 13 and sprays to the position upper and lower, inner chamber that is placed in material frame 3 upper bearing (metal) inner rings, makes travelling workpiece be subjected to comprehensive flushing.Three showers in top, below two showers, each shower of left side and right side is installed the nozzle of spiral angle on each shower 10, and cleaning fluid can flow back to liquid reserve tank through refluxing opening 5 and recycles.
Drying system is to produce the high pressure air-flow and the heaters of flowing through by the high pressure whirlpool blower fan 14 that is installed in the casing back, on airduct 7 blows smooth gutter face at product, the liquid pearl of gluing is on the whole blown away, and the liquid that falls is got back to casing and can be reused.
During work, wear the lasso product and be the rechoning by the abacus shape with wearing frame, make it break away from pallet, and will be equipped with two rest areas that frame and pallet are shelved on materials vehicle respectively that wear of product, under power drive, promptly can pass baking zone along track from stopping frame by the chain traction materials vehicle, demagnetization area enters and cleans the storehouse and from cleaning the storehouse through demagnetization area, baking zone returns the stop frame, pressure wash liquid by nozzle self-pumping in future sprays to materials vehicle from many angles therebetween, lasso product on the materials vehicle and pallet are carried out thoroughly cleaning comprehensively, under power drive materials vehicle is shifted out the cleaning storehouse more afterwards, the lasso product after will cleaning again is seated on the pallet again to be removed; Can coil product to another afterwards and clean, so repeatedly, not only alleviate labour intensity, and improved efficient, reduce the bump injury of product.