CN220884616U

CN220884616U - Pretreatment production line of scraped car

Info

Publication number: CN220884616U
Application number: CN202322635872.2U
Authority: CN
Inventors: 李健明; 何晓静; 罗晓盈
Original assignee: Foshan Nanhai Ruitai Motor Vehicle Scrap Co ltd
Current assignee: Foshan Nanhai Ruitai Motor Vehicle Scrap Co ltd
Priority date: 2023-09-26
Filing date: 2023-09-26
Publication date: 2024-05-03
Anticipated expiration: 2033-09-26

Abstract

The utility model provides a pretreatment production line of scraped cars, and belongs to the technical field of scraped cars; comprising the following steps: the system comprises a pre-disassembly station, a vehicle body disassembly station, a power system disassembly station and a packaging station. According to the utility model, the disassembled parts to be cleaned are conveyed to the inner cavity of the cleaning chamber through the feeding device, the connecting pipe is supplied with water through the water injection mechanism, the parts are sprayed out through the spray head to be cleaned, waste water generated during cleaning is pumped into the oil-water separator through the first water pump to be separated, the separated water enters the industrial water purifier to be filtered, the filtered water is pumped and injected into the connecting pipe through the second water pump to form circulation, the cleaned parts are moved to the inner cavity of the transparent soft door curtain through the feeding device, the cleaned parts are dried through the hot air blower and the air drying assembly, and the dried parts are conveyed to a designated place through the feeding device to be stored, so that waste oil does not exist on the surface of the disassembled parts, and the waste oil is convenient for subsequent use.

Description

Pretreatment production line of scraped car

Technical Field

The utility model relates to the technical field of scraped cars, in particular to a pretreatment production line of scraped cars.

Background

Scraped cars are the most important component of the reverse car flow. Any product has the service life, and after the automobile runs for a certain time, the abrasion degree of parts is very high, the exhaust emission is increased, and the safety performance is deteriorated. From the standpoint of personal safety protection and environmental protection, the automobile reaching the service life and corresponding wear degree must be scrapped.

The prior pretreatment production line of the scraped car can refer to the utility model patent with the Chinese patent publication number of CN203581175U, and discloses the pretreatment production line of the scraped car, which comprises a conveying main line and a conveying branch line. The disassembly availability and the disassembly efficiency can be improved; the arrangement scheme of four dismantling stations is provided, wherein the pre-dismantling stations, the vehicle body dismantling stations and the power system dismantling stations are arranged according to the time spent by the dismantling steps, so that the time spent by the three stations is basically the same, the reasonable arrangement of time and personnel is facilitated, and the problem that other stations are delayed due to too slow one station is effectively solved; the conveying system for connecting the stations is provided, a conveying main line and a conveying branch line are adopted, and the displacement efficiency of the scraped car is effectively improved by utilizing a longitudinal conveying plate car and a transverse lifting appliance.

With respect to the above structure, the inventor believes that although the above device solves the problems that the specific station and the operation steps of the disassembly process are not provided, the disassembly efficiency cannot be effectively improved in terms of the technical process, the automobile power system is easy to leak oil, the parts of the power system are fully stained with waste oil, the disassembled parts are fully stained with waste oil and cannot be recycled, the disassembly station of the power system cannot clean and dry the disassembled parts, so that the production line has defects and imperfect functions, and therefore, the application provides a pretreatment production line of the scrapped automobile to meet the demands.

Disclosure of utility model

The utility model aims to solve the technical problem of providing a pretreatment production line of a scrapped automobile so as to solve the problems that the existing automobile power system is easy to leak oil, the parts of the power system are stained with waste oil, the disassembled parts are stained with the waste oil and cannot be recycled, the disassembled parts cannot be cleaned and dried by the device, the production line has defects, and the functions are not perfect.

In order to solve the technical problems, the utility model provides the following technical scheme:

A pretreatment production line for scraped cars, comprising: the utility model provides a station is disassembled in advance, automobile body disassemble station, driving system disassemble station, packing station, the station is disassembled in advance and is used for demolishing the battery, the waste liquid of discharge engine incasement, detonates air bag, dismantles the wheel to and dismantle front and back car light etc. the automobile body disassembles the station and is used for demolishing instrument desk, condenser, compressor, air conditioner filter, air-blower etc. in the driver's cabin, the driving system disassembles the station and is used for disassembling engine, derailleur and suspension system etc. the packing station is used for compressing the scraped car after disassembling into square package piece, the driving system disassembles the station and includes: the cleaning station comprises a cleaning station, a cleaning chamber and a drying chamber, wherein a transparent soft door curtain is fixedly arranged in the middle of an inner cavity of the cleaning station, the cleaning station is divided into two spaces of the cleaning chamber and the drying chamber through the transparent soft door curtain, a grid floor is fixedly paved at the bottom of the inner cavity of the cleaning chamber and the drying chamber, a sliding rail is arranged at the top of the grid floor, a waste water pipe is connected to the side wall of the cleaning station in a penetrating manner, a first water pump is fixedly connected to one end of the waste water pipe, a conveying pipe is fixedly connected to one end of the first water pump, an oil-water separator is fixedly connected to one end of the conveying pipe, an industrial water purifier is fixedly connected to a water drain pipe, one end of the water drain pipe, which is far away from the industrial water purifier, is fixedly connected to a second water pump, a water injection mechanism is connected to the other side of the connecting pipe in a penetrating manner, two ends of the connecting pipe are fixedly connected to a spraying pipe, a plurality of inner side wall components are symmetrically arranged at the bottom of the inner cavity of the cleaning chamber, a plurality of inner wall components are symmetrically arranged at the inner side walls of the inner cavity, and the inner wall of the drying chamber is fixedly connected to the cleaning chamber.

The top of oil-water separator is fixed and is equipped with useless oil pipe, the one end fixedly connected with storage box that oil pipe kept away from oil-water separator, the oil-out of storage box is fixed and is equipped with the drain pipe, oil-water separator's delivery port fixedly connected with outlet pipe, and the other end and the industry water purifier fixed connection of outlet pipe.

The air drying assembly comprises a fixed column, one end, far away from the drying chamber, of the fixed column is rotationally connected with a rotating block, an inner cavity of the rotating block is rotationally connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with a fan.

The feeding device comprises a rail car, the rail car moves in a sliding rail through a moving wheel at the bottom, a supporting block is fixedly arranged at the top of the rail car, a tray is fixedly arranged at the top of the supporting block, water leakage holes are formed in the middle of the tray, and upward radians are arranged on two sides of the tray.

The blocking mechanism comprises a mounting groove, an electric telescopic rod is fixedly arranged at the bottom of the mounting groove, and a baffle is fixedly arranged at the top of the electric telescopic rod.

The inlet of the cleaning chamber and the outlet of the drying chamber are provided with slopes with sliding rails, and the bottoms of the cleaning chamber and the drying chamber are provided with inclined slopes.

Compared with the prior art, the utility model has at least the following beneficial effects:

1. In the above-mentioned scheme, the inner chamber of cleaning room is transported to the part that needs abluent after will dismantling through material feeding unit, supply water to spray out through the water injection mechanism and wash the part, waste water that produces during the washing can be extracted to oil water separator through first water pumper in and separate, the water after the separation enters into the industry water purifier and filters, the water after the filtration is extracted through the second water pumper and is injected into the connecting pipe in and form the circulation, the part after the washing is moved to the inner chamber of transparent soft door curtain through material feeding unit, carry out the drying through air heater and air-drying subassembly to the part after the washing, the part after the drying is transported to appointed place through material feeding unit and is deposited, make the part surface after the dismantlement have no waste oil, the follow-up utilization of being convenient for.

2. In the scheme, the rotating block rotates on the fixed column, and the fan rotates on the rotating block, so that the fan can be adjusted at multiple angles, and the fan can be used for better air-drying the cleaned parts.

Drawings

The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the disclosure and to enable a person skilled in the pertinent art to make and use the disclosure.

Figure 1 is a schematic perspective view of a pretreatment production line of a scraped car,

Figure 2 is a schematic view of another perspective three-dimensional structure of a pretreatment production line of scraped car,

Fig. 3 is a schematic diagram of a partial cross-sectional structure of a pretreatment production line of a scraped car.

[ Reference numerals ]

1. A cleaning station; 2. a cleaning chamber; 3. a drying chamber; 4. transparent soft door curtain; 5. a grid floor; 6. a slide rail; 7. a waste pipe; 8. a first water pump; 9. a delivery tube; 10. an oil-water separator; 101. waste oil pipe; 102. a storage box; 103. a discharge pipe; 104. a water outlet pipe; 11. an industrial water purifier; 12. a drain pipe; 13. a second water pump; 14. a water injection pipe; 15. a connecting pipe; 16. a spray tube; 17. a spray head; 18. a water injection mechanism; 19. an air heater; 20. air-drying the assembly; 201. fixing the column; 202. a rotating block; 203. a fan; 204. a rotating shaft; 21. a feeding device; 211. a rail car; 212. a support block; 213. a tray; 22. a blocking mechanism; 221. a mounting groove; 222. an electric telescopic rod; 223. and a baffle.

While particular structures and devices are shown in the drawings to enable a clear implementation of embodiments of the utility model, this is for illustrative purposes only and is not intended to limit the utility model to the particular structures, devices and environments, which may be modified or adapted by those of ordinary skill in the art, as desired, and which remain within the scope of the appended claims.

Detailed Description

The following describes a pretreatment production line of a scraped car in detail with reference to the accompanying drawings and specific embodiments. While the utility model has been described herein in terms of preferred embodiments, the following embodiments are presently preferred, and other alternatives will be apparent to those skilled in the art, and the drawings are merely illustrative of the embodiments and are not intended to limit the utility model in any way.

It should be noted that references in the specification to "one embodiment," "an example embodiment," "some embodiments," etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the relevant art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.

Generally, the terminology may be understood, at least in part, from the use of context. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending at least in part on the context. In addition, the term "based on" may be understood as not necessarily intended to convey an exclusive set of factors, but may instead, depending at least in part on the context, allow for other factors that are not necessarily explicitly described.

It will be understood that the meanings of "on … …", "on … …" and "over … …" in this disclosure should be interpreted in the broadest sense so that "on … …" means not only "directly on" something but also includes the meaning of "on" something with intervening features or layers therebetween, and "on … …" or "over … …" means not only "on" or "over" something, but also may include its meaning of "on" or "over" something without intervening features or layers therebetween.

Furthermore, spatially relative terms such as "under …," "under …," "lower," "above …," "upper," and the like may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented and the spatially relative descriptors used herein may similarly be interpreted accordingly.

As shown in fig. 1 and 2, an embodiment of the present utility model provides a pretreatment production line for a scraped car, including: the utility model provides a station is disassembled in advance, the automobile body disassembles the station, the driving system disassembles the station, the packing station, the station is disassembled in advance is used for demolishing the battery, the waste liquid of discharge engine incasement, detonate air bag, dismantle the wheel, and dismantle front and back car light etc. the automobile body disassembles the station and is used for demolishing instrument desk in the driver's cabin, the condenser, the compressor, air conditioner filter, air-blower etc. the driving system disassembles the station and is used for disassembling engine, derailleur and suspension system etc. the packing station is used for compressing the scraped car after disassembling into square package piece, the driving system disassembles the station and includes: the cleaning station 1, the cleaning chamber 2 and the drying chamber 3, the transparent soft door curtain 4 is fixedly arranged in the middle of the inner cavity of the cleaning station 1, the cleaning station 1 is divided into two spaces of the cleaning chamber 2 and the drying chamber 3 by the transparent soft door curtain 4, the bottom of the inner cavity of the cleaning chamber 2 and the bottom of the inner cavity of the drying chamber 3 are fixedly paved with a grid floor 5, the top of the grid floor 5 is provided with a sliding rail 6, the side wall of the cleaning station 1 is in penetrating connection with a waste pipe 7, one end of the waste pipe 7, which is far away from the first water pump 8, is fixedly connected with a first water pump 8, the water outlet of the first water pump 8 is fixedly connected with a conveying pipe 9, one end of the conveying pipe 9, which is far away from the first water pump 8, is fixedly connected with an oil-water separator 10, one side of the oil-water separator 10 is fixedly connected with an industrial water purifier 11, the top of the industrial water purifier 11 is fixedly connected with a water drain pipe 12, one end of the water drain pipe 12, which is far away from the industrial water purifier 11, is fixedly connected with a second water pump 13, the water outlet of the second water pump 13 is fixedly connected with a water injection pipe 14, one end of the water injection pipe 14 far away from the second water pump 13 is connected with a connecting pipe 15 in a penetrating way, the other side of the connecting pipe 15 is connected with a water injection mechanism 18 in a penetrating way, the water injection mechanism 18 comprises a water pump and two communicating pipes, one communicating pipe is connected with the connecting pipe 15, the other communicating pipe adopts a movable head to be connected with an external water storage device, both ends of the connecting pipe 15 are fixedly connected with a spray pipe 16, both ends of the spray pipe 16 are fixedly connected with the inner side wall of the cleaning chamber 2, the bottom of the spray pipe 16 is fixedly provided with a plurality of spray heads 17, the top of the inner wall of the drying chamber 3 is fixedly provided with a hot air blower 19, the inner side walls of both sides of the drying chamber 3 are symmetrically provided with air drying assemblies 20, the inner cavity of the cleaning chamber 2 is provided with a feeding device 21, the bottom of the inner cavity of the cleaning chamber 2 is provided with a blocking mechanism 22, the entrance of the cleaning chamber 2 is also fixedly provided with a door curtain, and the door curtain is used for blocking water drops splashed during cleaning, so that the cleaning and the tidying of the outside are kept.

As shown in fig. 1 and 2, the top of the oil-water separator 10 is fixedly provided with a waste oil pipe 101, one end of the waste oil pipe 101, which is far away from the oil-water separator 10, is fixedly connected with a storage tank 102, an oil outlet of the storage tank 102 is fixedly provided with a discharge pipe 103, a water outlet of the oil-water separator 10 is fixedly connected with a water outlet pipe 104, the other end of the water outlet pipe 104 is fixedly connected with an industrial water purifier 11, and the oil-water mixture can be separated through the oil-water separator 10, so that water can be reused conveniently, the water utilization rate is improved, and water resources are saved.

As shown in fig. 2, the air drying assembly 20 includes a fixed column 201, one end of the fixed column 201, which is far away from the drying chamber 3, is rotationally connected with a rotating block 202, an inner cavity of the rotating block 202 is rotationally connected with a rotating shaft 204, an outer wall of the rotating shaft 204 is fixedly connected with a fan 203, the fan 203 rotates on the fixed column 201 through the rotating block 202, and the fan 203 rotates on the rotating block 202, so that the fan 203 can be adjusted at multiple angles, and the cleaned parts can be better air-dried by the fan 203.

As shown in fig. 1 and 3, the feeding device 21 comprises a rail car 211, the rail car 211 moves in the sliding rail 6 through a moving wheel at the bottom, a supporting block 212 is fixedly arranged at the top of the rail car 211, a tray 213 is fixedly arranged at the top of the supporting block 212, water leakage holes are formed in the middle of the tray 213, upward radians are arranged on two sides of the tray 213, the rail car 211 is driven by a motor, and waste water generated during cleaning can leak from the tray 213 through the water leakage holes and cannot be accumulated on the tray 213.

As shown in fig. 1 and 3, the blocking mechanism 22 includes a mounting groove 221, an electric telescopic rod 222 is fixedly provided at the bottom of the mounting groove 221, and a baffle 223 is fixedly provided at the top of the electric telescopic rod 222. The baffle 223 is used for blocking, so that waste water during cleaning is prevented from flowing out of the cleaning chamber 2, and meanwhile, the baffle 223 is lifted by the electric telescopic rod 222, so that blocking of the feeding device 21 can be avoided.

As shown in fig. 1 and 2, the entrance of the cleaning chamber 2 and the exit of the drying chamber 3 are provided with slopes with slide rails 6, the bottoms of the cleaning chamber 2 to the drying chamber 3 are provided with slopes which incline, the feeding device 21 can be more convenient to move through the slopes, blocking is avoided, water in the cleaning chamber 2 can be prevented from flowing out of the drying chamber 3 through the slopes, and meanwhile, the slopes cannot influence the feeding device 21.

According to the technical scheme, during operation, the disassembled parts to be cleaned are conveyed to the inner cavity of the cleaning chamber 2 through the movement of the feeding device 21 in the sliding rail 6, water is supplied to the connecting pipe 15 through the water injection mechanism 18, the parts are sprayed out through the spray head 17 to be cleaned, waste water generated during cleaning can permeate to the lower portion of the grid floor 5, the waste water is pumped into the oil-water separator 10 through the waste water pipe 7 by the first water pump 8 to be separated, the separated water enters the industrial water purifier 11 to be filtered, the filtered water is pumped and injected into the connecting pipe 15 through the second water pump 13 to form circulation, the cleaned parts are moved to the inner cavity of the transparent soft door curtain 4 through the feeding device 21, the cleaned parts are dried through the air heater 19 and the air drying assembly 20, and the dried parts are conveyed to a designated place through the feeding device 21 to be stored.

The utility model is intended to cover any alternatives, modifications, equivalents, and variations that fall within the spirit and scope of the utility model. In the above description of the preferred embodiments of the utility model, specific details are set forth in order to provide a thorough understanding of the utility model, and the utility model will fully be understood to those skilled in the art without such details. In other instances, well-known methods, procedures, flows, components, circuits, and the like have not been described in detail so as not to unnecessarily obscure aspects of the present utility model.

Those of ordinary skill in the art will appreciate that all or a portion of the steps in implementing the methods of the embodiments described above may be implemented by program bits that instruct associated hardware, where the program bits may be stored on a computer readable storage medium, such as: ROM/RAM, magnetic disks, optical disks, etc.

The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present utility model, which are intended to be comprehended within the scope of the present utility model.

Claims

1. The pretreatment production line of the scraped car is characterized by comprising the following steps: the system comprises a pre-dismantling station, a vehicle body dismantling station, a power system dismantling station and a packaging station; the pre-dismantling station is used for dismantling the storage battery, discharging waste liquid in the engine case and dismantling the wheels; the vehicle body disassembly station is used for disassembling an instrument desk, a condenser and a compressor in the cab; the power system disassembly station is used for disassembling an engine, a transmission and a suspension system; the packaging station is used for extruding the disassembled scraped car into square packaging blocks; the power system disassembly station comprises: the utility model provides a cleaning station (1), cleaning chamber (2) and drying chamber (3), the middle part fixed mounting of cleaning station (1) inner chamber has transparent soft door curtain (4), and cleaning station (1) is cut apart into two spaces of cleaning chamber (2) and drying chamber (3) through transparent soft door curtain (4), the bottom fixed pavement of cleaning chamber (2) and drying chamber (3) inner chamber has grid floor (5), slide rail (6) have been seted up at the top of grid floor (5), the lateral wall through connection of cleaning station (1) has waste pipe (7), the one end fixedly connected with first water pumper (8) of first water pumper (7) keep away from, the delivery port fixedly connected with conveyer pipe (9) of first water pumper (8), the one end fixedly connected with oil water separator (10) of first water pumper (8) are kept away from to conveyer pipe (9), one side fixedly connected with industry water purifier (11) of oil water separator (10), the top fixedly connected with drain pipe (12) of industry water purifier (11), the one end fixedly connected with water pumper (13) of second water pumper (13), the one end through-connection that second water pump (13) was kept away from to water injection pipe (14) has connecting pipe (15), the opposite side through-connection of connecting pipe (15) has water injection mechanism (18), the both ends of connecting pipe (15) are all fixedly connected with spray pipe (16), and the both ends of spray pipe (16) and the inside wall fixed connection of cleaning chamber (2), the bottom of spray pipe (16) is fixed and is equipped with shower nozzle (17) of a plurality of, the top fixed mounting of drying chamber (3) inner wall has air heater (19), air drying assembly (20) are installed to the inside wall symmetry of drying chamber (3) both sides, the inner chamber of cleaning chamber (2) is provided with material feeding unit (21), the bottom of cleaning chamber (2) inner chamber is provided with blocking mechanism (22).

2. The pretreatment production line of the scraped car according to claim 1, characterized in that a waste oil pipe (101) is fixedly arranged at the top of the oil-water separator (10), one end of the waste oil pipe (101) away from the oil-water separator (10) is fixedly connected with a storage box (102), an oil outlet of the storage box (102) is fixedly provided with a discharge pipe (103), a water outlet of the oil-water separator (10) is fixedly connected with a water outlet pipe (104), and the other end of the water outlet pipe (104) is fixedly connected with an industrial water purifier (11).

3. The pretreatment production line of the scraped car according to claim 1, wherein the air drying assembly (20) comprises a fixed column (201), one end of the fixed column (201) far away from the drying chamber (3) is rotationally connected with a rotating block (202), an inner cavity of the rotating block (202) is rotationally connected with a rotating shaft (204), and the outer wall of the rotating shaft (204) is fixedly connected with a fan (203).

4. The pretreatment production line of the scraped car according to claim 1, characterized in that the feeding device (21) comprises a rail car (211), the rail car (211) moves in the sliding rail (6) through a moving wheel at the bottom, a supporting block (212) is fixedly arranged at the top of the rail car (211), a tray (213) is fixedly arranged at the top of the supporting block (212), a water leakage hole is formed in the middle of the tray (213), and upward radians are arranged on two sides of the tray (213).

5. The pretreatment production line of the scraped car according to claim 1, characterized in that the blocking mechanism (22) comprises a mounting groove (221), an electric telescopic rod (222) is fixedly arranged at the bottom of the mounting groove (221), and a baffle plate (223) is fixedly arranged at the top of the electric telescopic rod (222).

6. The pretreatment production line of scraped car according to claim 1, characterized in that the inlet of the washing chamber (2) and the outlet of the drying chamber (3) are provided with slopes with sliding rails (6), and the bottoms of the washing chamber (2) to the drying chamber (3) are provided with inclined slopes.