CN220941956U - Visual material supply system - Google Patents
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- 230000006698 induction Effects 0.000 claims description 17
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Abstract
The application relates to a visualized material supply system, which relates to the field of intelligent manufacturing, and comprises a rack, wherein a conveyor belt and a guide rail are arranged on the rack; and: the sensing trigger module, the visual detection module, the signal processing module, the sorting module and the memory are mutually overlapped and used when materials are supplied to a processing mechanism, and whether the materials are qualified or not and unqualified materials are automatically sorted can be judged in the modes of image acquisition and image comparison. The application has the effects of improving the accuracy and efficiency of sorting unqualified materials.
Description
Technical Field
The application relates to the field of intelligent manufacturing, in particular to a visual material supply system.
Background
With the development of manufacturing industry, intelligent manufacturing technology is becoming a key technology for realizing knowledge, automation and flexibility of manufacturing and realizing quick response to markets. Machine vision is mainly used for vision detection in intelligent manufacturing, and key technologies include image acquisition, image preprocessing, image segmentation, image recognition, detection and the like.
In the prior art, when materials are processed (such as punching, welding, assembling and the like), a conveyor belt is often required to convey the materials to a processing mechanism, and in order to ensure quality control of the finally processed and formed materials, operators in a production workshop need to check and sort out the materials with shapes and sizes different from the standard.
However, when operators in a production workshop sort materials with non-standard shapes and sizes, the operators often judge and distinguish the materials by naked eyes through combining experience, and in addition, if the production batch is large, the efficiency of the manner of sorting the materials by the operators is low, so that the requirements of mass production are difficult to meet, and improvement exists.
Disclosure of utility model
In order to improve accuracy of material specification control and efficiency of sorting unqualified materials in the production and processing process, the application provides a visualized material supply system.
The visualized material supply system provided by the application adopts the following technical scheme:
The visualized material supply system comprises a frame, wherein a conveyor belt is arranged on the frame, the conveyor belt drives materials to be conveyed to a processing mechanism at a constant speed, a guide rail is fixedly connected to the side of the conveyor belt on the frame, the guide rail is arranged obliquely downwards, and a storage container is placed at the discharge end of the guide rail; and:
the induction triggering module is fixedly connected with the rack and is used for inducing materials on the conveyor belt and outputting material induction signals;
The visual detection module is fixedly connected with the frame, is positioned between the induction triggering module and the processing mechanism, is in signal connection with the induction triggering module, and is used for receiving the material induction signal and collecting material image data, outputting a side image of the material as a first image signal and outputting a top image of the material as a second image signal;
The signal processing module is in signal connection with the visual detection module and is used for receiving and comparing the first image signal and the second image signal, and outputting a control signal when the material is a disqualified material;
The sorting module is fixedly connected with the frame, is positioned between the visual detection module and the processing mechanism, is opposite to the feeding end of the guide rail, is in signal connection with the signal processing module, and is used for receiving the control signal and driving unqualified materials to move towards the direction close to the guide rail;
And the memory is in signal connection with the visual detection module and is used for receiving and storing the first image signal and the second image signal.
Through adopting above-mentioned technical scheme, in carrying out actual production course of working, the material is put into on the conveyer belt according to setting for length interval, and convey to processing agency department at the uniform velocity through the conveyer belt, when the material is through the response trigger module department, response trigger module output material response signal, the visual detection module receives the image data of gathering material behind the material response signal, signal processing module carries out the analysis to the image of material, and judge whether the size of material is in the specified error range, when material size and specified size differ greatly, signal processing module judges that this material is unqualified, and output control signal, afterwards, unqualified material is continuously conveyed to sorting module department, sorting module promotes the direction removal that is close to the guide rail of unqualified material, make the material leave the conveyer belt through the guide rail and convey to the receiver through the guide rail, realize the effect of automatic sorting unqualified material. Compared with the technical effects that whether the materials accord with the standard or not and the unqualified materials are sorted according to experience through manual judgment, whether the materials accord with the standard or not and the unqualified materials are sorted through mutual overlapping and use of the visual detection module, the signal processing module and the sorting module can be judged in an image acquisition and image comparison mode, and the unqualified materials are automatically sorted. In addition, as the signal output end of the visual detection module is also connected with the memory in a signal manner, the convenience of follow-up data tracing of related management staff in a production workshop can be further improved, so that the working state of workshop production line equipment can be conveniently analyzed.
Preferably, the induction triggering module comprises an infrared correlation sensor, the infrared correlation sensor comprises a transmitting end and a receiving end, the transmitting end and the receiving end are oppositely arranged, and the transmitting end and the receiving end are positioned at two sides of the conveyor belt;
When the material passes between the transmitting end and the receiving end, the receiving end outputs a high-level signal as the material sensing signal.
By adopting the technical scheme, materials are distributed on the conveyor belt at intervals according to the set length in the actual production and processing process, and under normal conditions, infrared rays emitted by the transmitting end can be normally received by the receiving end, and the receiving end outputs a low-level signal; when the material is transferred between the transmitting end and the receiving end, the infrared rays emitted by the transmitting end are shielded by the material, the receiving end cannot receive the infrared rays, the receiving end outputs high-level signals, the visual detection module receives the high-level signals and collects image data of the material, and therefore the technical effects of automatically sensing the material and automatically triggering the visual detection module can be achieved.
Preferably, the visual detection module comprises a first CCD camera and a second CCD camera which are fixedly connected with the frame, the first CCD camera and the second CCD camera are both positioned between the infrared correlation sensor and the processing mechanism, the first CCD camera is arranged towards the side face of the material, and the second CCD camera is arranged towards the top of the material;
The signal input ends of the first CCD camera and the second CCD camera are in signal connection with the signal output end of the receiving end, the first CCD camera receives the material sensing signal and outputs the first image signal, and the second CCD camera receives the material sensing signal and outputs the second image signal.
Through adopting above-mentioned technical scheme, when the material passes through between the infrared correlation sensor, the material is passed through first CCD camera, second CCD camera through the conveyer belt continuously at uniform velocity, and first CCD camera gathers the side image of material and output first image signal, and second CCD camera gathers the top image of material and output second image signal to realize the technological effect of automatic acquisition material image data, the signal processing module of being convenient for judges the material.
Preferably, the signal processing module comprises a first image comparison processor, a second image comparison processor and a singlechip;
The signal input end of the first image comparison processor is in signal connection with the signal output end of the first CCD camera, and the first image comparison processor receives the first image signal and outputs a first comparison value signal;
The signal input end of the second image comparison processor is in signal connection with the signal output end of the second CCD camera, and the second image comparison processor receives the second image signal and outputs a second comparison value signal;
the signal output end of the first image comparison processor and the signal output end of the second image comparison processor are connected with the signal input end of the singlechip in a signal way, the singlechip receives the first comparison value signal and the second comparison value signal and respectively compares the first comparison value signal and the second comparison value signal, and when the first gray level value and/or the second gray level value exceeds a set range, the singlechip outputs the control signal.
Through adopting above-mentioned technical scheme, through mutual match and use between first image comparison treater, second image comparison treater and the singlechip, can realize the technical effect of automatic comparison material's side image data, top image data to when the material size (top image represents the shape of material, the thickness of side image representation material) surpasses the regulation error scope, the singlechip judges that this material is unqualified material, and control sorting module promotes the material from the conveyer belt, realizes the technical effect of automatic identification and sorting unqualified material.
Preferably, the sorting module comprises a telescopic cylinder, wherein a cylinder body of the telescopic cylinder is fixedly connected with the frame, and a cylinder shaft of the telescopic cylinder is arranged relative to a feeding end of the guide rail;
the telescopic cylinder is characterized in that a pushing plate is fixedly connected to the end of the cylinder shaft of the telescopic cylinder, the signal input end of the telescopic cylinder is in signal connection with the signal output end of the singlechip, and the telescopic cylinder receives the control signal and drives the material to retract after moving towards the direction close to the guide rail.
Through adopting above-mentioned technical scheme, the cylinder axle of flexible cylinder extends, contracts, can drive unqualified material and slide to the receiver through the guide rail in, realizes the operation of sorting unqualified material.
Preferably, baffles are fixedly connected to two sides of the guide rail.
By adopting the technical scheme, unqualified materials can be reduced from sliding out of the guide rail by the baffle plates on the two sides of the guide rail, and damage to the ground of a production workshop can be avoided.
In summary, the visualized material supply system of the present application includes at least one of the following advantages:
1. The infrared correlation sensor, the first CCD camera, the second CCD camera, the first image comparison processor, the second image comparison processor, the singlechip and the telescopic cylinder are mutually matched and used, so that the technical effects of automatically sensing materials, automatically collecting side and top images of the materials, automatically comparing the side and top images of the materials, automatically distinguishing unqualified materials and automatically sorting the unqualified materials can be realized, the accuracy and efficiency of sorting the unqualified materials in the feeding process of a production line in intelligent manufacturing can be effectively improved, and the production efficiency of manufacturers can be improved;
2. The storage device connected with the signal output ends of the first CCD camera and the second CCD camera can store image data of materials, so that related management staff of a production workshop can conveniently trace data later, and further the related management staff can conveniently analyze the working state of production line equipment of the workshop.
Drawings
FIG. 1 is a schematic diagram showing the overall structure of a material supply system according to an embodiment of the present application.
Fig. 2 is a schematic diagram showing internal signaling of a material supply system according to an embodiment of the present application.
Reference numerals illustrate: 1. a frame; 11. a guide rail; 12. a storage container; 13. a baffle; 2. a conveyor belt; 3. a processing mechanism; 4. an infrared correlation sensor; 41. a transmitting end; 42. a receiving end; 5. a visual detection module; 51. a first CCD camera; 52. a second CCD camera; 6. a sorting module; 61. a telescopic cylinder; 62. a push plate.
Detailed Description
The application is described in further detail below with reference to fig. 1-2.
Examples
The embodiment of the application discloses a visualized material supply system. Referring to fig. 1 and 2, the device mainly comprises a frame 1, a conveyor belt 2 is arranged on the frame 1, the conveyor belt 2 drives materials at a constant speed to be conveyed to a processing mechanism 3, a guide rail 11 is fixedly connected to the frame 1 at the side of the conveyor belt 2, the guide rail 11 is arranged obliquely downwards, and a storage container 12 is placed at the discharge end of the guide rail 11.
Wherein, baffle 13 is fixedly connected with both sides of the guide rail 11. The baffles 13 on the two sides of the guide rail 11 can reduce the occurrence of damage to the floor of a production workshop caused by unqualified materials sliding out of the guide rail 11.
And: the induction triggering module is fixedly connected with the frame 1 and is used for inducing materials on the conveyor belt 2 and outputting material induction signals; the visual detection module 5 is fixedly connected with the frame 1, is positioned between the induction triggering module and the processing mechanism 3, is in signal connection with the induction triggering module, and is used for receiving material induction signals and collecting material image data, outputting a side image of the material as a first image signal and outputting a top image of the material as a second image signal; the signal processing module is in signal connection with the visual detection module 5 and is used for receiving and comparing the first image signal and the second image signal, and outputting a control signal when the material is a disqualified material; the sorting module 6 is fixedly connected with the frame 1, is positioned between the visual detection module 5 and the processing mechanism 3, is opposite to the feeding end of the guide rail 11, is in signal connection with the signal processing module, and is used for receiving control signals and driving unqualified materials to move towards the direction approaching the guide rail 11; and the memory is in signal connection with the vision detection module 5 and is used for receiving and storing the first image signal and the second image signal.
In the actual production and processing process, materials are put on the conveyor belt 2 at intervals according to a set length and are conveyed to the processing mechanism 3 through the conveyor belt 2 at a constant speed, when the materials pass through the sensing triggering module, the sensing triggering module outputs a material sensing signal, the vision detecting module 5 receives the material sensing signal and then collects image data of the materials, the signal processing module analyzes the images of the materials and judges whether the sizes of the materials are in a specified error range, when the sizes of the materials are greatly different from the specified sizes, the signal processing module judges that the materials are unqualified and outputs a control signal, then, the unqualified materials are continuously conveyed to the sorting module 6, and the sorting module 6 pushes the unqualified materials to move towards a direction close to the guide rail 11, so that the materials leave the conveyor belt 2 through the guide rail 11 and are conveyed to the storage container 12 through the guide rail 11, and the effect of automatically sorting the unqualified materials is achieved.
Compared with the technical effects that whether the materials accord with the standard or not and the unqualified materials are sorted according to experience through manual judgment, whether the materials accord with the standard or not and the unqualified materials are sorted through mutual overlapping and use of the visual detection module 5, the signal processing module and the sorting module 6 can be judged through image acquisition and image comparison, and compared with the technical effects that the unqualified materials are judged and sorted according to experience through operators, the automatic sorting device has higher accuracy and higher efficiency.
In addition, as the signal output end of the visual detection module 5 is also connected with a memory, the convenience of the related management personnel in the production workshop for carrying out data tracing can be further improved, so that the working state of the workshop production line equipment can be conveniently analyzed.
Referring to fig. 1 and 2, the induction triggering module includes an infrared correlation sensor 4, the infrared correlation sensor 4 includes a transmitting end 41 and a receiving end 42, the transmitting end 41 and the receiving end 42 are disposed opposite to each other, and the transmitting end 41 and the receiving end 42 are located at two sides of the conveyor belt 2; when the material passes between the transmitting end 41 and the receiving end 42, the receiving end 42 outputs a high level signal as a material sensing signal.
In the actual production and processing process, materials are arranged on the conveyor belt 2 at intervals of a set length, and under normal conditions, infrared rays emitted by the emitting end 41 can be normally received by the receiving end 42, and the receiving end 42 outputs a low-level signal.
When the material is transferred between the transmitting end 41 and the receiving end 42, the infrared rays emitted by the transmitting end 41 are shielded by the material, the receiving end 42 cannot receive the infrared rays, the receiving end 42 outputs a high-level signal, the visual detection module 5 receives the high-level signal and collects image data of the material, and therefore the technical effects of automatically sensing the material and automatically triggering the visual detection module 5 can be achieved.
Referring to fig. 1, in the embodiment of the present application, the visual detection module 5 includes a first CCD camera 51 and a second CCD camera 52 fixedly connected to the frame 1, where the first CCD camera 51 and the second CCD camera 52 are both located between the infrared correlation sensor 4 and the processing mechanism 3, and the first CCD camera 51 is disposed towards a side of the material, and the second CCD camera 52 is disposed towards a top of the material; the signal input ends of the first CCD camera 51 and the second CCD camera 52 are connected with the signal output end of the receiving end 42 in a signal mode, the first CCD camera 51 receives the material sensing signal and outputs a first image signal, and the second CCD camera 52 receives the material sensing signal and outputs a second image signal.
When the material passes between the infrared correlation sensors 4, the material is continuously conveyed at a constant speed through the conveyor belt 2 and passes through the first CCD camera 51 and the second CCD camera 52, the first CCD camera 51 collects side images of the material and outputs first image signals, the second CCD camera 52 collects top images of the material and outputs second image signals, so that the technical effect of automatically collecting image data of the material is achieved, and the signal processing module is convenient to judge the material.
In some other embodiments, the CCD camera may be replaced with another image collector, such as a COMS camera, according to the actual use requirement, which is not limited herein.
Referring to fig. 2, the signal processing module includes a first image contrast processor, a second image contrast processor, and a single chip microcomputer; the signal input end of the first image comparison processor is in signal connection with the signal output end of the first CCD camera 51, and the first image comparison processor receives the first image signal and outputs a first comparison value signal; the signal input end of the second image comparison processor is in signal connection with the signal output end of the second CCD camera 52, and the second image comparison processor receives the second image signal and outputs a second comparison value signal; the signal output ends of the first image comparison processor and the second image comparison processor are connected with the signal input end of the singlechip in a signal way, the singlechip receives and compares the first comparison value signal and the second comparison value signal respectively, and when the first gray level value and/or the second gray level value exceeds the set range, the singlechip outputs a control signal.
The first image comparison processor, the second image comparison processor and the single chip microcomputer are mutually matched and used, so that the technical effects of automatically comparing the side image data and the top image data of the materials can be realized, when the sizes of the materials (the shape of the materials is represented by the top image and the thickness of the materials is represented by the side image) exceed a specified error range, the single chip microcomputer judges that the materials are unqualified materials, and controls the sorting module 6 to push the materials out of the conveyor belt 2, and the technical effects of automatically identifying and sorting the unqualified materials are realized.
It should be noted that, the image comparison processor adopted in the embodiment of the present application is the prior art, and is preloaded with a program for comparing the image data related to the material, and in the embodiment of the present application, no modification or optimization is performed, and no description is given here.
Referring to fig. 1, the sorting module 6 includes a telescopic cylinder 61, a cylinder body of the telescopic cylinder 61 is fixedly connected with the frame 1, and a cylinder shaft of the telescopic cylinder 61 is arranged opposite to a feeding end of the guide rail 11; the cylinder shaft end of the telescopic cylinder 61 is fixedly connected with a push plate 62, the signal input end of the telescopic cylinder 61 is in signal connection with the signal output end of the singlechip, and the telescopic cylinder 61 receives a control signal and drives a material to retract after moving towards the direction close to the guide rail 11.
The cylinder shaft of the telescopic cylinder 61 extends and retracts, and unqualified materials can be driven to slide into the storage container 12 through the guide rail 11, so that the operation of sorting the unqualified materials is realized.
In some other embodiments, other mechanisms for sorting materials may be used according to practical needs, such as a motor and a pneumatic clamping jaw for grabbing unqualified materials, which is not limited herein.
The implementation principle of the visualized material supply system provided by the embodiment of the application is as follows: through mutual match and use between infrared correlation sensor 4, first CCD camera 51, second CCD camera 52, first image contrast treater, second image contrast treater, singlechip and telescopic cylinder 61, can realize auto-induction material, automatic collection material side and top image, the automatic technical effect of comparing material side and top image, automatic disqualified material of discernment and automatic sorting disqualified material, can promote the accuracy and the efficiency of the in-process disqualified material of production line feeding in the intelligent manufacturing effectively, promote the production efficiency of producer.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (6)
1. The visualized material supply system is characterized by comprising a frame (1), wherein a conveyor belt (2) is arranged on the frame (1), the conveyor belt (2) drives materials at a constant speed to be conveyed to a processing mechanism (3), a guide rail (11) is fixedly connected to the frame (1) at the side of the conveyor belt (2), the guide rail (11) is arranged obliquely downwards, and a storage container (12) is arranged at the discharge end of the guide rail (11); and:
The induction triggering module is fixedly connected with the frame (1) and is used for inducing materials on the conveyor belt (2) and outputting material induction signals;
The visual detection module (5) is fixedly connected with the frame (1), is positioned between the induction triggering module and the processing mechanism (3), is in signal connection with the induction triggering module, and is used for receiving the material induction signals and collecting material image data, outputting a side image of the material as a first image signal and outputting a top image of the material as a second image signal;
The signal processing module is in signal connection with the visual detection module (5) and is used for receiving and comparing the first image signal and the second image signal, and outputting a control signal when the material is a disqualified material;
The sorting module (6) is fixedly connected with the frame (1), is positioned between the visual detection module (5) and the processing mechanism (3), is opposite to the feeding end of the guide rail (11), is in signal connection with the signal processing module, and is used for receiving the control signal and driving unqualified materials to move towards the direction approaching the guide rail (11);
And the memory is in signal connection with the visual detection module (5) and is used for receiving and storing the first image signal and the second image signal.
2. A visualized material supply system according to claim 1 characterised in that the sensing triggering module comprises an infrared correlation sensor (4), the infrared correlation sensor (4) comprises a transmitting end (41) and a receiving end (42), the transmitting end (41) and the receiving end (42) are arranged opposite to each other, and the transmitting end (41) and the receiving end (42) are located on both sides of the conveyor belt (2);
When the material passes between the transmitting end (41) and the receiving end (42), the receiving end (42) outputs a high-level signal as the material sensing signal.
3. A visualized material supply system according to claim 2 characterised in that the visual detection module (5) comprises a first CCD camera (51) fixedly connected to the frame (1), a second CCD camera (52), the first CCD camera (51) and the second CCD camera (52) being both located between the infrared correlation sensor (4) and the processing means (3), and the first CCD camera (51) being arranged towards the side of the material and the second CCD camera (52) being arranged towards the top of the material;
The signal input end of the first CCD camera (51) and the signal input end of the second CCD camera (52) are in signal connection with the signal output end of the receiving end (42), the first CCD camera (51) receives the material sensing signal and outputs the first image signal, and the second CCD camera (52) receives the material sensing signal and outputs the second image signal.
4. A visualization material supply system as in claim 3, wherein the signal processing module comprises a first image contrast processor, a second image contrast processor, and a single chip;
The signal input end of the first image comparison processor is in signal connection with the signal output end of the first CCD camera (51), and the first image comparison processor receives the first image signal and outputs a first comparison value signal;
The signal input end of the second image comparison processor is in signal connection with the signal output end of the second CCD camera (52), and the second image comparison processor receives the second image signal and outputs a second comparison value signal;
the signal output end of the first image comparison processor and the signal output end of the second image comparison processor are connected with the signal input end of the singlechip in a signal way, the singlechip receives the first comparison value signal and the second comparison value signal and respectively compares the first comparison value signal and the second comparison value signal, and when the first gray level value and/or the second gray level value exceeds a set range, the singlechip outputs the control signal.
5. A visualized material supply system according to claim 4 characterised in that the sorting module (6) comprises a telescopic cylinder (61), the cylinder body of the telescopic cylinder (61) being fixedly connected to the frame (1), the cylinder axis of the telescopic cylinder (61) being arranged in relation to the feed end of the guide rail (11);
the telescopic cylinder (61) is characterized in that a push plate (62) is fixedly connected to the cylinder shaft end of the telescopic cylinder (61), the signal input end of the telescopic cylinder (61) is in signal connection with the signal output end of the singlechip, and the telescopic cylinder (61) receives the control signal and drives the material to retract after moving towards the direction close to the guide rail (11).
6. A visualized material supply system according to claim 5 characterised in that baffles (13) are fixedly connected to both sides of the guide rail (11).
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| CN202322724421.6U CN220941956U (en) | 2023-10-11 | 2023-10-11 | Visual material supply system |
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| CN202322724421.6U CN220941956U (en) | 2023-10-11 | 2023-10-11 | Visual material supply system |
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