CN220883317U - Automatic control detects feed inlet - Google Patents
Automatic control detects feed inlet Download PDFInfo
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- CN220883317U CN220883317U CN202322434380.7U CN202322434380U CN220883317U CN 220883317 U CN220883317 U CN 220883317U CN 202322434380 U CN202322434380 U CN 202322434380U CN 220883317 U CN220883317 U CN 220883317U
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- mounting plate
- hopper
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- roller
- kidney
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- 239000000463 material Substances 0.000 claims abstract description 54
- 238000004513 sizing Methods 0.000 claims abstract description 34
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000000007 visual effect Effects 0.000 claims abstract description 9
- 238000003825 pressing Methods 0.000 claims description 12
- 238000007689 inspection Methods 0.000 claims 2
- 239000003292 glue Substances 0.000 abstract 3
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001875 Ebonite Polymers 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010070 extrusion (rubber) Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000010801 machine learning Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The application discloses a self-control detection feeding port, which relates to the technical field of glue material conveying, and comprises a camera, a second guide assembly, a driving assembly, a screw extruder and a hopper, wherein the camera is arranged at the top of the hopper, the shooting end of the camera is right opposite to the hopper, the second guide assembly comprises a second mounting plate connected with the hopper, a second transverse roller for supporting a strip-shaped glue material is arranged in the middle of the second mounting plate, second side rollers for limiting the strip-shaped glue material to laterally move are respectively arranged at two sides of the second transverse roller, and a distance adjusting mechanism is arranged between the second side rollers and the second mounting plate, and the self-control detection feeding port has the technical advantages that: a visual detection system based on a camera is added at the hopper, when the sizing material is disconnected, the equipment is stopped immediately, alarms, reminds people of timely filling, and further improves the stability of the equipment; through setting up second direction subassembly and first direction subassembly, and the interval can be adjusted through fastening knob between the side roller, and then improved the suitability to different width banded sizing materials.
Description
Technical Field
The application relates to the technical field of sizing material conveying, in particular to an automatic control detection feeding port.
Background
In the tire production process, different equipment is used in each working procedure, and in the working procedure of rubber extrusion molding, an extruder is involved. The extruder station refines the hard rubber into a piece through a corresponding die forming tool to obtain a desired effect, and the mouth of the rubber entering the equipment is commonly called a feeding mouth.
The rubber material is automatically brought into the feeding port through the screw rod, and when equipment runs in many factories, if the rubber material led in the feeding port is broken, the rubber material cannot be found out in time normally; how to improve the stability and continuity of the introduction of the sizing material is also an urgent problem to be solved by the person skilled in the art.
Disclosure of utility model
The device provides an automatic control detection feeding port, and the specific implementation mode is as follows:
A self-controlled test feed port comprising:
the device comprises a driving assembly, a screw extruder and a hopper arranged at the feeding end of the screw extruder;
The camera is arranged at the top of the hopper, the shooting end of the camera is right opposite to the hopper, the camera is used for carrying out visual detection on the imported band-shaped sizing material, and the camera responds when the band-shaped sizing material is in fault;
The second guide assembly comprises a second mounting plate connected with the hopper, a second transverse roller used for supporting the strip-shaped sizing material is arranged in the middle of the second mounting plate, second side rollers used for limiting the strip-shaped sizing material to laterally move are respectively arranged on two sides of the second transverse roller, a spacing adjusting mechanism is arranged between the second side rollers and the second mounting plate, and the spacing between the two second side rollers is adjusted according to the width of the strip-shaped sizing material.
Based on the technical scheme, the visual detection is applied to the material breakage detection when the sizing material is led into the hopper by using the camera; visual detection is a method for analyzing images or videos by utilizing computer vision technology, and the information in the images or videos can be extracted and corresponding judgment and decision can be made by processing and analyzing the images or videos; the visual detection is the conventional technology, can detect flaws, fracture marks, cracks and the like on the surface of a product, and can realize more accurate and efficient image or video analysis by combining big data and high-performance computing capacity through the technologies of computer vision, image processing, machine learning and the like.
Preferably, the screw extruder is further provided with a second mounting frame and a material guiding assembly, wherein the second mounting frame and the material guiding assembly are arranged on one side of the screw extruder, the material guiding assembly comprises a first guiding assembly, a feeding member and a swinging member which are arranged on the second mounting frame in sequence in front of and behind, the swinging member comprises a swinging arm, one end of the swinging arm is rotatably connected with the second mounting frame, the other end of the swinging arm is provided with a third transverse roller for supporting the strip-shaped sizing material, the feeding member comprises a lower pressing roller and an upper pressing roller, and a material conveying channel for the strip-shaped sizing material is arranged between the lower pressing roller and the upper pressing roller.
Preferably, the material guiding assembly further comprises a second motor arranged on the side part of the second installation frame, and the output end of the second motor is connected with one end of the lower pressing roller through a gear box.
Preferably, the feeding member further comprises a cylinder mounted on the second mounting frame, and an air arm of the cylinder is connected to the upper press roller.
Based on the technical scheme, the feeding piece is used for providing forward conveying force for the strip-shaped sizing material; the first guide component and the second guide component are used for limiting the conveying state of the strip-shaped sizing material and preventing the strip-shaped sizing material from deviating; the pendulum members provide tension for the conveyance of the band-like compound.
Preferably, the first guide assembly comprises a first mounting plate, a first transverse roller is arranged above the first mounting plate, a first kidney-shaped guide hole is formed in the first mounting plate along the length direction, first side rollers are arranged on two sides of the first kidney-shaped guide hole in a sliding mode, and a first fastening knob is screwed at the bottom of the first side rollers through the first kidney-shaped guide hole.
Preferably, a second kidney-shaped guide hole is formed in the second mounting plate along the length direction of the second mounting plate, and the bottom of the second side roller penetrates through the second kidney-shaped guide hole and is connected to the second fastening knob in a threaded manner.
The tops of the first kidney-shaped guide hole and the second kidney-shaped guide hole are provided with scale marks along the length direction.
Based on the technical scheme, the side rollers can be displaced along the direction of the kidney-shaped guide hole, the side rollers can be fixed in position by screwing the fastening knob, and the moving distance of the side rollers on two sides can be confirmed by additionally arranging the scale marks, so that the belt-shaped rubber material can be transported in the middle better.
Preferably, the screw extruder comprises a cylinder body and a screw rod sleeved in the cylinder body, the driving assembly comprises a first motor arranged on the same side of the cylinder body, the output end of the driving assembly is connected with a first gear, the end part of the screw rod is coaxially and fixedly provided with a second gear, and the first gear is meshed with the second gear.
Based on above technical scheme, first motor and barrel set up in the same side, have shortened the whole length of equipment, and its overall layout is more reasonable.
In summary, the application has the following beneficial technical effects:
1. According to the utility model, the visual detection system based on the camera is added at the hopper, when the sizing material is disconnected, the equipment is stopped immediately, an alarm is given, and a person is reminded of timely filling, so that the stability of the equipment is improved;
2. According to the utility model, the second guide assembly and the first guide assembly are arranged, and the space between the side rollers can be adjusted through the fastening knob, so that the suitability of the belt-shaped sizing materials with different widths is improved;
3. the utility model has simple structure, and can improve the accuracy of displacement adjustment of the side rollers at two sides by additionally arranging the scale marks.
Drawings
FIG. 1 is a schematic illustration of the structure of the present utility model;
FIG. 2 is a cross-sectional view of the structure of the present utility model;
FIG. 3 is a schematic view of a second guide assembly structure according to the present utility model;
FIG. 4 is a second schematic illustration of a second guide assembly configuration of the present utility model;
FIG. 5 is a schematic view of the structure of the guide assembly of the present utility model;
FIG. 6 is a cross-sectional view of the structure of the guide assembly of the present utility model;
fig. 7 is a schematic view of a first guide assembly structure in accordance with the present utility model.
Reference numerals illustrate:
1. The device comprises a base body, 2, a screw extruder, 3, a driving assembly, 4, a hopper, 5, a first mounting frame, 6, a second mounting frame, 7, a guide assembly, 8, a second guide assembly, 9, a camera, 10, a strip-shaped sizing material, 201, a cylinder body, 202, a screw, 301, a first motor, 302, a first gear, 303, a second gear, 701, a feeding member, 702, a first guide assembly, 703, a gear box, 704, a swinging member, 705, a second motor, 7011, a lower pressing roller, 7012, an upper pressing roller, 7013, a cylinder, 7021, a first transverse roller, 7022, a first side roller, 7023, a first mounting plate, 7024, a first kidney-shaped guide hole, 7025, a first fastening knob, 7041, a swinging arm, 7042, a third transverse roller, 801, a second mounting plate, 802, a second transverse roller, a second side roller, 804, a second fastening knob, 803, 1 and a second kidney-shaped guide hole.
Detailed Description
The following describes specific embodiments of the utility model with reference to the drawings and examples:
It should be noted that the structures, proportions, sizes, etc. shown in the drawings are merely for the purpose of understanding and reading the disclosure, and are not intended to limit the scope of the utility model, which is defined by the appended claims.
Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
The application is described in further detail below with reference to fig. 1-7.
The embodiment of the application discloses an automatic control detection feeding port.
Example 1
Referring to fig. 1 to 4, the embodiment discloses a self-control detection feeding port, which comprises a base 1, a camera 9, a second guide component 8, a driving component 3, a screw extruder 2 and a hopper 4 arranged at the feeding end of the screw extruder 2, wherein the screw extruder 2 is arranged on the base 1, the camera 9 is arranged at the top of the hopper 4 in the structure, the shooting end of the camera 9 is right opposite to the hopper 4, and the camera 9 is used for carrying out visual detection on the imported banded sizing material 10.
The second guiding component 8 comprises a second mounting plate 801 connected with the hopper 4, a second transverse roller 802 for supporting the band-shaped sizing material 10 is arranged in the middle of the second mounting plate 801, second side rollers 803 for limiting the band-shaped sizing material 10 to laterally move are respectively arranged on two sides of the second transverse roller, a spacing adjusting mechanism is arranged between the second side rollers 803 and the second mounting plate 801, the spacing between the two second side rollers 803 is adjusted according to the width of the band-shaped sizing material 10, and a corresponding driving roller structure can be arranged right above the second transverse roller 802 in the structure so as to improve the transportation power of the band-shaped sizing material 10.
The second mounting plate 801 is provided with a second kidney-shaped guide hole 8011 along the length direction thereof, the bottom of the second side roller 803 passes through the second kidney-shaped guide hole 8011 and is connected with the second fastening knob 804 in a wire mode, and in the structure, the second side roller 803 is positioned at the appointed position of the second kidney-shaped guide hole 8011 through the second fastening knob 804.
The screw extruder 2 comprises a cylinder 201 and a screw 202 sleeved in the cylinder 201, the driving assembly 3 comprises a first motor 301 arranged on the same side of the cylinder 201, a first gear 302 is connected to the output end of the first motor, a second gear 303 is coaxially and fixedly arranged at the end part of the screw 202 in the structure, and the first gear 302 is meshed with the second gear 303.
Example 2
Referring to fig. 1 to 7, and based on embodiment 1, this embodiment also provides a self-control detection feeding port, still include second mounting bracket 6 and guide subassembly 7 of locating screw extruder 2 one side, second mounting bracket 6 can be installed on pedestal 1, guide subassembly 7 comprises first guide subassembly 702, feeding member 701 and pendulum rod piece 704 of locating on second mounting bracket 6 before, after in proper order, second guide subassembly 8 and first guide subassembly 702 use in this structure in combination, can promote the accuracy to the transportation of banded adhesive 10, effectively avoided banded adhesive 10 to take place horizontal dislocation.
The feeding part 701 comprises an air cylinder 7013, a lower compression roller 7011 and an upper compression roller 7012 which are arranged on a second mounting frame 6, a material conveying channel for the strip-shaped rubber material 10 is arranged between the air cylinder 7013 and the lower compression roller 7011, a second motor 705 is arranged on the side portion of the second mounting frame 6, the output end of the second motor 705 is connected to one end of the lower compression roller 7011 through a gear box 703, the air arm of the air cylinder 7013 in the structure is connected to the upper compression roller 7012, the approaching and principle between the lower compression roller 7011 and the upper compression roller 7012 are realized through the telescopic air arm of the air cylinder 7013, and the installation of the strip-shaped rubber material 10 on the feeding part 701 is facilitated.
The first guiding component 702 comprises a first mounting plate 7023, a first transverse roller 7021 is arranged above the first mounting plate 7023, and first kidney-shaped guide holes 7024 are formed in the first mounting plate 7023 along the length direction, first side rollers 7022 are slidably arranged on two sides of each first kidney-shaped guide hole 7024 in the structure, and the bottoms of the first side rollers 7022 penetrate through the first kidney-shaped guide holes 7024 and are screwed with first fastening knobs 7025.
The swinging rod 704 comprises a swinging arm 7041, one end of the swinging arm 7041 is rotatably connected with the second mounting frame 6, a third transverse roller 7042 for supporting the band-shaped rubber material 10 is arranged at the other end of the swinging arm 7041, and the third transverse roller 7042 and the first transverse roller 7021 in the structure have the same function and are used for supporting the band-shaped rubber material 10 at two sides of the first guide assembly 702.
The specific feeding process of the strip-shaped sizing material 10 comprises the following steps: the air arm of the air cylinder 7013 is contracted to realize the upward lifting of the upper press roller 7012, and the band-shaped sizing material 10 is tiled between the lower press roller 7011 and the upper press roller 7012; then the air arm of the air cylinder 7013 stretches out, and the second motor 705 is started to drive the lower pressing roller 7011 to transport the band-shaped rubber material 10 to the direction of the hopper 4; during the conveying process, the camera 9 performs visual detection on the strip-shaped sizing material 10 introduced into the hopper 4, and when the strip-shaped sizing material 10 is disconnected, the equipment can be stopped immediately and alarm, and prompt people to fill in time.
Example 3
Referring to fig. 4 and 7, and based on embodiment 2, this embodiment also provides a self-controlled sensing feeding port,
The tops of the first kidney-shaped guide hole 7024 and the second kidney-shaped guide hole 8011 are provided with scale marks along the length direction, in the structure, the first kidney-shaped guide hole 7024 is in a single long straight shape, two first side rollers 7022 are slidably arranged in the first kidney-shaped guide hole 7024, two second kidney-shaped guide holes 8011 are arranged, and one second fastening knob 804 is slidably arranged in any one second kidney-shaped guide hole 8011.
Many other changes and modifications may be made without departing from the spirit and scope of the utility model. It is to be understood that the utility model is not to be limited to the specific embodiments, but only by the scope of the appended claims.
Claims (8)
1. The utility model provides a feed inlet is detected in automatic control, includes drive assembly (3), screw extruder (2) and locates hopper (4) of screw extruder (2) pan feeding end, its characterized in that still includes:
A camera (9) arranged at the top of the hopper (4), wherein the shooting end of the camera is right opposite to the hopper (4), the camera (9) is used for carrying out visual detection on the imported band-shaped sizing material (10), and the camera is used for responding when the band-shaped sizing material (10) is in fault;
The second guiding assembly (8) comprises a second mounting plate (801) connected with the hopper (4), a second transverse roller (802) used for supporting the bottom of the strip-shaped sizing material (10) is arranged in the middle of the second mounting plate (801), second side rollers (803) used for limiting the lateral movement of the strip-shaped sizing material (10) are respectively arranged on two sides of the second transverse roller, a spacing adjusting mechanism is arranged between the second side rollers (803) and the second mounting plate (801), and the spacing of the second side rollers (803) is adjusted according to the width of the strip-shaped sizing material (10).
2. The self-control detection feeding port according to claim 1, further comprising a second mounting frame (6) and a guide assembly (7) which are arranged on one side of the screw extruder (2), wherein the guide assembly (7) comprises a first guide assembly (702), a feeding member (701) and a swinging rod member (704) which are sequentially arranged on the second mounting frame (6) in front and back;
The swing rod piece (704) comprises a swing arm (7041), one end of the swing arm (7041) is rotatably connected with the second mounting frame (6), and a third transverse roller (7042) for supporting the strip-shaped sizing material (10) is arranged at the other end of the swing arm;
The feeding part (701) comprises a lower pressing roller (7011) and an upper pressing roller (7012), and a conveying channel of the strip-shaped sizing material (10) is arranged between the lower pressing roller and the upper pressing roller.
3. An automatic control detection feeding port according to claim 2, characterized in that the material guiding assembly (7) further comprises a second motor (705) mounted on the side of the second mounting frame (6), and the output end of the second motor (705) is connected to one end of the lower press roller (7011) through a gear box (703).
4. A self-controlled inspection feeding port according to claim 3, characterized in that said feeding member (701) further comprises a cylinder (7013) mounted on said second mounting frame (6), the air arm of said cylinder (7013) being terminated by said upper press roller (7012).
5. The automatic control detection feeding port according to claim 2, wherein the first guiding assembly (702) comprises a first mounting plate (7023), a first transverse roller (7021) is arranged above the first mounting plate (7023), and a first kidney-shaped guide hole (7024) is formed in the first mounting plate (7023) along the length direction;
The two sides of the first kidney-shaped guide hole (7024) are slidably provided with first side rollers (7022), and the bottoms of the first side rollers (7022) penetrate through the first kidney-shaped guide hole (7024) to be screwed with a first fastening knob (7025).
6. The automatic control detection feeding port according to claim 5, wherein a second kidney-shaped guide hole (8011) is formed in the second mounting plate (801) along the length direction of the second mounting plate, and the bottom of the second side roller (803) penetrates through the second kidney-shaped guide hole (8011) and is screwed to the second fastening knob (804).
7. The self-control detection feeding port according to claim 1, wherein the screw extruder (2) comprises a barrel (201) and a screw (202) sleeved in the barrel (201);
The driving assembly (3) comprises a first motor (301) arranged on the same side of the cylinder body (201), a first gear (302) is connected to the output end of the first motor, a second gear (303) is coaxially and fixedly arranged at the end part of the screw rod (202), and the first gear (302) is meshed with the second gear (303).
8. The self-controlled inspection feeding port according to claim 6, wherein the tops of the first kidney-shaped guide hole (7024) and the second kidney-shaped guide hole (8011) are provided with graduation marks along the length direction thereof.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322434380.7U CN220883317U (en) | 2023-09-07 | 2023-09-07 | Automatic control detects feed inlet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322434380.7U CN220883317U (en) | 2023-09-07 | 2023-09-07 | Automatic control detects feed inlet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220883317U true CN220883317U (en) | 2024-05-03 |
Family
ID=90873027
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322434380.7U Active CN220883317U (en) | 2023-09-07 | 2023-09-07 | Automatic control detects feed inlet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220883317U (en) |
-
2023
- 2023-09-07 CN CN202322434380.7U patent/CN220883317U/en active Active
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