CN220844423U - Spare part honeycomb storage device - Google Patents
Spare part honeycomb storage device Download PDFInfo
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- CN220844423U CN220844423U CN202322412482.9U CN202322412482U CN220844423U CN 220844423 U CN220844423 U CN 220844423U CN 202322412482 U CN202322412482 U CN 202322412482U CN 220844423 U CN220844423 U CN 220844423U
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- 238000003860 storage Methods 0.000 title claims abstract description 103
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000000969 carrier Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses a component honeycomb storage device, which comprises: square rack, transverse rack, part storage unit and manipulator; the square frame is a support of a frame structure, at least two storage layers are horizontally arranged in the vertical direction of the square frame, and each storage layer consists of two groups of horizontal sliding rails which are arranged in parallel and a transverse support on the horizontal sliding rails; the two groups of horizontal sliding rails of each storage layer are fixed on two sides of the square frame, the two groups of horizontal sliding rails of each storage layer are slidably matched with a plurality of groups of transverse brackets by utilizing sliding tables, a plurality of groups of box-shaped structural part storage units are arranged on the transverse brackets, the transverse brackets of each storage layer are connected in series end to end by adopting a first cylinder, and one group of transverse brackets on the most side is connected with the square frame by adopting a second cylinder; the top of the square frame is provided with a manipulator capable of moving in three axes; the beneficial effects are that: a large amount of space is saved, the intelligent warehouse-in and warehouse-out of the parts can be realized, the automation is realized, and the production efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of part storage, and particularly relates to a part honeycomb storage device.
Background
The existing part storage equipment generally adopts a vertically single-row tiled stacking structure, and is assisted by a roadway stacker to realize intelligent storage of parts, so that the space occupied by the mode is large, part of production workshops cannot be realized due to limited space, meanwhile, the roadway stacker also occupies a lot of space, the space utilization rate is small, a plurality of places with limited space cannot be used due to the fact that the roadway stacker is large in part assembly workload, low in efficiency and large in working strength in the prior art.
Disclosure of utility model
The object of the present utility model is to provide a component honeycomb storage device, which solves the above mentioned problems in the background art.
The technical aim of the utility model is realized by the following technical scheme:
A component honeycomb storage apparatus comprising: square rack, transverse rack, part storage unit and manipulator; the square frame is a support of a frame structure, at least two storage layers are horizontally arranged in the vertical direction of the square frame, and each storage layer consists of two groups of horizontal sliding rails which are arranged in parallel and a transverse support on the horizontal sliding rails; the two groups of horizontal sliding rails of each storage layer are fixed on two sides of the square frame, the two groups of horizontal sliding rails of each storage layer are slidably matched with a plurality of groups of transverse brackets by utilizing sliding tables, a plurality of groups of box-shaped structural part storage units are arranged on the transverse brackets, the transverse brackets of each storage layer are connected in series end to end by adopting a first cylinder, and one group of transverse brackets on the most side is connected with the square frame by adopting a second cylinder; the top of the square frame is provided with a manipulator capable of moving in three axes.
Furthermore, in order to facilitate the gripping operation of the manipulator, the non-lowermost storage layer is provided with a small number of transverse brackets compared with the lowermost storage layer, so that the total width of the other storage layers except the lowermost storage layer is larger than the total width of all the transverse brackets by at least one manipulator, and a gripping channel capable of accommodating the up-and-down movement of the manipulator is formed on the other storage layers except the lowermost storage layer.
Further, in order to save costs, the first and second cylinders on the lateral brackets of the lowermost storage layer may be omitted.
Further, in order to realize the triaxial of manipulator removes, the top of square frame is equipped with two sets of parallel X axle servo slide rail, utilizes the link to be connected with the Y axle servo slide rail that a level was erect jointly on the slip table on the X axle servo slide rail, is connected with a Z axle servo mechanism that can control the perpendicular motion of manipulator on the slip table on the Y axle servo slide rail.
Further, in order to realize the vertical movement of the Z-axis servo mechanism, the Z-axis servo mechanism is one of a servo electric cylinder, a servo air cylinder and a servo sliding table, the moving end of the Z-axis servo mechanism is fixedly connected with the manipulator, and the fixed end of the Z-axis servo mechanism is fixedly connected with the sliding table on the Y-axis servo sliding rail.
In summary, the utility model has the following beneficial effects:
Through the arrangement of the honeycomb-shaped distributed part storage units and the transverse brackets capable of adjusting the clamping channels, when the parts are positioned on the lower layer or the part storage units in the middle layer, the first air cylinder and the second air cylinder in the storage layer above the storage layer are controlled by the external controller to stretch out and draw back, the positions of all the transverse brackets in the storage layer above the storage layer are further adjusted, the positions of the clamping channels are further adjusted, through a program coded in a database, the clamping channels in all the storage layers above the storage layer where the parts to be clamped are positioned right above the parts to be clamped, the X-axis servo slide rail and the Y-axis servo slide rail are firstly controlled by the controller to move the manipulator to the position right above the part storage unit where the parts to be clamped are positioned, the moving end of the Z-axis servo mechanism is controlled to drive the manipulator to pass through the part storage unit where the parts to be clamped above the storage layer are positioned, the external controller is used to enable the manipulator to realize the grabbing operation, the honeycomb-shaped part storage device to form a three-dimensional part grabbing structure, the space is greatly improved, the space is greatly saved, and a limited space is saved for a preferred occasion; the utility model is developed specifically for occasions where the space of the field is limited and a large number of parts are required to be stored and recorded and stored according to the sizes of the parts; the storage device is suitable for the automatic assembly process of various mechanical parts, in particular for places with limited space; by adopting system control and servo drive, the intelligent and automatic warehouse-in and warehouse-out of the parts can be realized, the efficiency is high, the workload and the labor intensity of workers are greatly reduced, and the assembly working environment is greatly improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is a schematic view of the underside structure of the present utility model;
FIG. 3 is a schematic view of a multi-layer distribution structure of a transverse bracket in the utility model;
FIG. 4 is a schematic view of a multi-row distribution structure of the component storage unit according to the present utility model;
FIG. 5 is an enlarged view of the structure at A in FIG. 1;
In the figure: 1. a square frame; 2. a transverse bracket; 3. a component storage unit; 4. an X-axis servo slide rail; 5. a manipulator; 6. y-axis servo slide rail; 7. a Z-axis servo mechanism; 8. a horizontal slide rail; 9. a first cylinder; 10. a second cylinder; 11. clamping the channel; 12. and (5) warehouse-out and warehouse-in positions.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings.
Examples:
referring to fig. 1-5, the present utility model provides the following technical solutions:
A component honeycomb storage apparatus comprising: square frame 1, transverse frame 2, part storage unit 3, manipulator 5; the square frame 1 is a frame structure bracket, at least two storage layers are horizontally arranged on the square frame 1 in the vertical direction, and each storage layer is composed of two groups of parallel horizontal sliding rails 8 and a transverse bracket 2 thereon; the two groups of horizontal sliding rails 8 of each storage layer are fixed on two sides of the square frame 1, the two groups of horizontal sliding rails 8 of each storage layer are slidably matched with a plurality of groups of transverse brackets 2 by utilizing sliding tables, a plurality of groups of box-shaped structural part storage units 3 are arranged on the transverse brackets 2, the transverse brackets 2 of each storage layer are connected in series end to end by adopting a first cylinder, and one group of transverse brackets 2 on the most side is connected with the square frame 1 by adopting a second cylinder 10; the top of the square frame 1 is provided with a manipulator 5 which can move along three axes.
In order to facilitate the gripping operation of the manipulator 5, the non-lowermost storage layer is provided with one transverse support 2 at a smaller amount than the lowermost storage layer, so that the total width of the other storage layers except the lowermost storage layer is larger than the total width of all the transverse supports 2 by at least one width of the manipulator 5, and a gripping channel 11 capable of accommodating the up-and-down movement of the manipulator 5 is formed in the other storage layers except the lowermost storage layer.
The first and second cylinders 9, 10 on the transversal carriers 2 of the lowermost storage level may be omitted for cost saving.
In order to realize the triaxial movement of the manipulator 5, the top of the square frame 1 is provided with two groups of parallel X-axis servo slide rails 4, a Y-axis servo slide rail 6 which is horizontally erected is commonly connected on a sliding table on the X-axis servo slide rail 4 by using a connecting frame, and a Z-axis servo mechanism 7 which can control the vertical movement of the manipulator 5 is connected on the sliding table on the Y-axis servo slide rail 6.
In order to realize the vertical movement of the Z-axis servo mechanism 7, the Z-axis servo mechanism 7 is one of a servo electric cylinder, a servo air cylinder and a servo sliding table, the moving end of the Z-axis servo mechanism 7 is fixedly connected with the manipulator 5, and the fixed end of the Z-axis servo mechanism 7 is fixedly connected with the sliding table on the Y-axis servo sliding rail 6.
When in use, parts are placed in each part storage unit 3 and counted in the database, and when the parts need to be grabbed, the equipment automatically or manually inputs the parts to be used in the database (the program control principle and the control structure related to the utility model are implemented by adopting the prior development board and the control system, and the utility model is not limited by the protection scope of the utility model).
When the parts are positioned in the part storage unit 3 in the uppermost storage layer, the external controller is directly used for controlling the X-axis servo slide rail 4, the Y-axis servo slide rail 6 and the Z-axis servo mechanism 7 to respectively move in the X-axis direction, the Y-axis direction and the Z-axis direction, the manipulator 5 is moved to the part storage unit 3 where the parts to be grabbed are positioned, the external controller is used for enabling the manipulator 5 to realize grabbing operation so as to grab the parts (or the whole parts and the part storage unit 3) in the part storage unit 3, the external controller is used for controlling the X-axis servo slide rail 4, the Y-axis servo slide rail 6 and the Z-axis servo mechanism 7 to respectively move in the X-axis direction, the Y-axis direction and the Z-axis direction, the grabbed parts are conveyed to the position 12 where the parts are to be grabbed out and the manipulator 5 is released, and then the manipulator 5 returns to the Z-axis origin to wait for the next part to be out of the warehouse or the warehouse to finish grabbing operation of the parts; otherwise, when the warehouse-in operation is performed: the position of the clamping channel 11 is set, then the mechanical arm 5 is used for grabbing the components needing to be put in storage from the warehouse-out and warehouse-in position 12 and penetrating through the preset clamping channel 11, then the components are put into the designated component storage unit 3, and the mechanical arm 5 returns to the Z-axis origin to finish the component warehouse-in operation.
When the parts are positioned in the part storage units 3 in the lower or middle storage layers, the external controller controls the first air cylinders 9 and the second air cylinders 10 in the storage layers above the storage layers to stretch and retract, so as to adjust the positions of all the transverse brackets 2 in the storage layers above the storage layers and further adjust the positions of the clamping channels 11, the clamping channels 11 in all the storage layers above the storage layers where the parts to be clamped are positioned right above the parts to be clamped through the coding program in the database, the working principle is the same as that the controller is utilized to firstly control the X-axis servo slide rail 4 and the Y-axis servo slide rail 6 to move the manipulator 5 to the position right above the part storage units 3 where the parts to be clamped are positioned, then the moving end of the Z-axis servo mechanism 7 is controlled to drive the manipulator 5 to pass through the clamping channel 11 of the upper storage layer to come to the part storage unit 3 where the part to be clamped is located, then the external controller is utilized to enable the manipulator 5 to realize the grabbing operation so as to grab the part (or the whole part storage unit 3 and the part) in the part storage unit 3, and then the external controller is utilized to control the X-axis servo slide rail 4, the Y-axis servo slide rail 6 and the Z-axis servo mechanism 7 to respectively move in the X-axis direction, the Y-axis direction and the Z-axis direction, the grabbed part is conveyed to the warehouse-out and warehouse-in position 12 and the manipulator 5 is loosened, then the manipulator 5 returns to the Z-axis origin to wait for the next part warehouse-out or warehouse-in operation, and the grabbing operation of the part warehouse-out is completed, otherwise, the warehouse-in operation is performed: the position of the clamping channel 11 is set, then the mechanical arm 5 is used for grabbing the components needing to be put in storage from the warehouse-out and warehouse-in position 12 and penetrating through the preset clamping channel 11, then the components are put into the designated component storage unit 3, and the mechanical arm 5 returns to the Z-axis origin to finish the component warehouse-in operation.
The present embodiment is only for explanation of the present utility model and is not to be construed as limiting the present utility model, and modifications to the present embodiment, which may not creatively contribute to the present utility model as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present utility model.
Claims (4)
1. A component honeycomb storage apparatus comprising: the device comprises a square frame (1), a transverse bracket (2), a part storage unit (3) and a manipulator (5); the storage rack is characterized in that the square rack (1) is a support with a frame structure, at least two storage layers are horizontally arranged on the square rack (1), and each storage layer is composed of two groups of horizontal sliding rails (8) which are arranged in parallel and a transverse support (2) on the horizontal sliding rails; two groups of horizontal sliding rails (8) of each storage layer are fixed on two sides of the square frame (1), the two groups of horizontal sliding rails (8) of each storage layer are slidably matched with a plurality of groups of transverse supports (2) by utilizing sliding tables, a plurality of groups of box-shaped structural part storage units (3) are arranged on the transverse supports (2), the transverse supports (2) of each storage layer are connected in series end to end by adopting a first air cylinder (9), and one group of transverse supports (2) on the most side is connected with the square frame (1) by adopting a second air cylinder (10); the top of the square frame (1) is provided with a manipulator (5) capable of moving along three axes.
2. A honeycomb storage apparatus for parts according to claim 1, wherein the non-lowermost storage layer is provided with one less transverse support (2) than the lowermost storage layer, so that the total width of the other storage layers except the lowermost storage layer is larger than the total width of all the transverse supports (2), and at least one manipulator (5) is formed on the other storage layers except the lowermost storage layer, so that a gripping channel (11) capable of accommodating up-and-down movement of the manipulator (5) is formed on the other storage layers except the lowermost storage layer.
3. The honeycomb storage device for parts according to claim 1, wherein the top of the square frame (1) is provided with two groups of parallel X-axis servo slide rails (4), a Y-axis servo slide rail (6) which is arranged horizontally is connected on a sliding table on the X-axis servo slide rail (4) by a connecting frame, and a Z-axis servo mechanism (7) which can control the vertical movement of the manipulator (5) is connected on the sliding table on the Y-axis servo slide rail (6).
4. The honeycomb storage device for parts of claim 3, wherein the Z-axis servo mechanism (7) is one of a servo cylinder, a servo cylinder and a servo sliding table, the moving end of the Z-axis servo mechanism (7) is fixedly connected with the manipulator (5), and the fixed end of the Z-axis servo mechanism (7) is fixedly connected with the sliding table on the Y-axis servo sliding rail (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322412482.9U CN220844423U (en) | 2023-09-04 | 2023-09-04 | Spare part honeycomb storage device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322412482.9U CN220844423U (en) | 2023-09-04 | 2023-09-04 | Spare part honeycomb storage device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220844423U true CN220844423U (en) | 2024-04-26 |
Family
ID=90788126
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322412482.9U Active CN220844423U (en) | 2023-09-04 | 2023-09-04 | Spare part honeycomb storage device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220844423U (en) |
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2023
- 2023-09-04 CN CN202322412482.9U patent/CN220844423U/en active Active
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