CN220766076U - Automatic rubberizing device of blotter - Google Patents
Automatic rubberizing device of blotter Download PDFInfo
- Publication number
- CN220766076U CN220766076U CN202322686266.3U CN202322686266U CN220766076U CN 220766076 U CN220766076 U CN 220766076U CN 202322686266 U CN202322686266 U CN 202322686266U CN 220766076 U CN220766076 U CN 220766076U
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- China
- Prior art keywords
- rubberizing
- cushion
- roller
- fixed seat
- jig
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- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 230000007306 turnover Effects 0.000 claims abstract description 51
- 239000002390 adhesive tape Substances 0.000 claims description 35
- 239000011248 coating agent Substances 0.000 claims description 18
- 238000000576 coating method Methods 0.000 claims description 18
- 238000010030 laminating Methods 0.000 claims description 13
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000003292 glue Substances 0.000 description 14
- 238000010586 diagram Methods 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010073 coating (rubber) Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Abstract
The utility model relates to the technical field of automatic rubberizing devices, in particular to an automatic rubberizing device for a cushion pad. The cushion pad automatic rubberizing device comprises two rubberizing devices and a moving mechanism arranged above the two rubberizing devices, wherein the rubberizing devices comprise a fixed seat and a liftable rubberizing roller arranged on one side of the fixed seat, and the movable end of the rubberizing roller can move towards one side where the rubberizing roller is arranged; the three-axis buffer cushion is characterized in that a turnover mechanism is arranged between the two fixing seats, the moving mechanism is located above the turnover mechanism, and the moving mechanism comprises a manipulator for moving the buffer cushion and a three-axis moving piece in sliding connection with the manipulator. The automatic rubberizing device can reduce the production time and the production cost and improve the yield.
Description
Technical Field
The utility model relates to the technical field of automatic rubberizing devices, in particular to an automatic rubberizing device for a cushion pad.
Background
With the increasing tension of environmental problems and energy problems, electric automobiles become a trend of development of automobile industry, and the market demands of automobile storage batteries as energy sources of electric automobiles are continuously improved. The storage battery is required to be provided with the buffer pads among the battery cells, and the shape and the size of the buffer pads among the battery cells and the tolerance of the attaching position of the double-sided adhesive tape are very strict. The traditional manual rubberizing process has low precision and low productivity, and needs operators to concentrate for a long time, even a skilled worker can miss the rubberizing and miss the rubberizing, and the requirements of the market cannot be met.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: the automatic cushion pad rubberizing device is high in production efficiency and machining precision.
In order to solve the technical problems, the utility model adopts the following technical scheme: the automatic rubberizing device of the cushion pad comprises two rubberizing devices and a moving mechanism arranged above the two rubberizing devices, wherein the rubberizing devices comprise a fixed seat and a liftable rubberizing roller arranged on one side of the fixed seat, and the movable end of the fixed seat can move towards one side where the rubberizing roller is arranged;
a turnover mechanism is arranged between the two fixed seats, and the moving mechanism is positioned above the turnover mechanism;
the turnover mechanism comprises a base and a turnover sucker hinged with the base, and the turnover sucker is positioned above the fixed seat when absorbing the cushion pad;
the moving mechanism comprises a manipulator for moving the cushion pad and a triaxial moving piece which is connected with the manipulator in a sliding manner.
The rubberizing equipment further comprises a rubber belt feeding mechanism, and the rubber coating roller is arranged at the discharge end of the rubber belt feeding mechanism.
The adhesive tape feeding mechanism comprises a conveying roller set, a jig for stripping release paper and a release paper winding roller set, wherein the conveying roller set, the jig and the release paper winding roller set are sequentially arranged along the conveying direction of the adhesive tape, and the jig is gradually inclined in a sinking manner along the direction gradually close to the adhesive coating roller.
The jig comprises an upper plate, a jig guide rod and a lower plate which are sequentially arranged from top to bottom, wherein the upper plate and the lower plate incline in a gradually sinking manner along the direction gradually approaching to the glue coating roller, the jig guide rod is connected with the upper plate, and the jig guide rod is arranged on one side, far away from the glue coating roller, of the upper plate.
The fixing seat comprises a fixing platform, and baffles are arranged around the fixing platform.
The fixing seat further comprises a connecting piece and a first guide rail arranged towards the laminating roller, one end of the connecting piece is connected with the fixing platform, and the other end of the connecting piece is connected with the first guide rail in a sliding mode.
The turnover mechanism comprises a base and a turnover sucker hinged with the base, and the turnover sucker is located above the fixing seat when absorbing the cushion pad.
Wherein, the manipulator is sucking disc manipulator.
The automatic glue applying device further comprises a feeding groove, wherein the feeding groove is arranged on one side, far away from the turnover mechanism, of the glue applying device.
The automatic glue applying device further comprises an operation panel, wherein the operation panel is electrically connected with the glue applying device and the turnover mechanism respectively.
The utility model has the beneficial effects that: by adopting the automatic cushion pad rubberizing device, the cushion pad in the fixed seat is moved to the rubberizing roller along with the fixed seat, the adhesive tape is attached under the pressure of the rubberizing roller, the fixed seat is moved to the position which is in the same straight line with the turnover mechanism after the adhesive tape is attached, the turnover mechanism turns over the cushion pad, the cushion pad after the turnover is grabbed by the manipulator is moved to the fixed seat of another rubberizing device, and the rubberizing steps are repeated, so that the double surfaces of the cushion pad are realized.
Drawings
FIG. 1 is a schematic view of an automated cushion rubberizing device according to an embodiment of the utility model;
FIG. 2 is a schematic view illustrating another angle of the cushion automatic rubberizing device according to the first embodiment of the utility model;
FIG. 3 is a schematic structural diagram of a fixing base according to a first embodiment of the present utility model;
FIG. 4 is a schematic view of a structure of a laminating roller and a part of a moving mechanism according to an embodiment of the present utility model;
FIG. 5 is a schematic structural diagram of a tape feeding mechanism according to an embodiment of the present utility model;
FIG. 6 is a schematic structural diagram of a turnover mechanism according to a first embodiment of the present utility model;
FIG. 7 is a schematic view showing a structure of a cushion according to a first embodiment of the present utility model;
description of the reference numerals:
1. feeding a trough;
2. an operation panel;
3. a rubberizing device; 31. a fixing seat; 311. a fixed platform; 3111. a baffle; 312. a connecting piece; 313. a first guide rail; 32. a rubber belt feeding mechanism; 321. a conveying roller group; 322. a jig; 3221. an upper plate; 3222. a jig guide rod; 3223. a lower plate; 323. a release paper wind-up roll set; 33. a glue coating roller;
4. a turnover mechanism; 41. a base; 42. turning over the sucker;
5. a moving mechanism; 51. a sucker manipulator; 52. a triaxial moving member; 521. an x-axis guide rail; 522. a y-axis guide rail; 523. and a z-axis guide rail.
Detailed Description
In order to describe the technical contents, the achieved objects and effects of the present utility model in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Referring to fig. 1, 2 and 4, an automatic cushion pad rubberizing device comprises two rubberizing devices and a moving mechanism arranged above the two rubberizing devices, wherein the rubberizing devices comprise a fixed seat and a liftable rubberizing roller arranged on one side of the fixed seat, and the movable end of the fixed seat can move towards one side where the rubberizing roller is arranged;
a turnover mechanism is arranged between the two fixed seats, and the moving mechanism is positioned above the turnover mechanism;
the turnover mechanism comprises a base and a turnover sucker hinged with the base, and the turnover sucker is positioned above the fixed seat when absorbing the cushion pad;
the moving mechanism comprises a manipulator for moving the cushion pad and a triaxial moving piece which is in sliding connection with the manipulator.
From the above description, the beneficial effects of the utility model are as follows: according to the rubberizing device disclosed by the utility model, the cushion pad in the fixed seat is moved to the rubberizing roller along with the fixed seat, the adhesive tape is attached under the pressure of the rubberizing roller, the fixed seat is moved to the position which is in the same straight line with the turnover mechanism after the adhesive tape is attached, the turnover mechanism turns over the cushion pad, the cushion pad after the mechanical arm grabs the turnover is moved to the fixed seat of another rubberizing device, and the rubberizing step is repeated, so that automatic rubberizing is realized. The automatic rubberizing device has the following advantages:
1. the labeling efficiency can be greatly improved, the productivity is improved, the manual productivity of the production line can only reach 80-90 pieces/h, the productivity of the equipment can realize 450-500 pieces/h, and the production cost of the product is reduced;
2. the problems of low manual labeling precision, uneven product rubberizing positions and the like are avoided, and the precision and consistency of product rubberizing are improved, so that the product yield is improved.
3. The labor intensity of staff is reduced, errors such as product missing paste and wrong paste caused by fatigue of the staff are avoided, the error rate of the staff and the product scrapping risk are reduced, and the loss cost of product processing is reduced.
Further, when the fixing seat moves to the lower part of the laminating roller, the fixing seat and the laminating roller mutually prop against and adhere to the adhesive tape.
Further, rubberizing equipment still includes adhesive tape feed mechanism, and the rubberizing gyro wheel sets up the discharge end at adhesive tape feed mechanism.
Referring to fig. 5, further, the adhesive tape feeding mechanism includes a conveying roller set, a jig for stripping release paper, and a release paper winding roller set, which are sequentially disposed along the conveying direction of the adhesive tape, and the jig is gradually inclined in a sinking manner along a direction gradually approaching to the adhesive coating roller.
Further, the jig comprises an upper plate, a jig guide rod and a lower plate which are sequentially arranged from top to bottom, wherein the upper plate and the lower plate incline in a gradually sinking manner along the direction gradually approaching to the glue coating roller, the jig guide rod is connected with the upper plate, and the jig guide rod is arranged on one side, far away from the glue coating roller, of the upper plate.
From the above description, the adhesive tape is tensioned by the conveying roller set and the jig guide rod, then passes through between the upper plate and the lower plate of the jig, when the adhesive tape is positioned at the outlet end of the jig, the lower plate props against the lower surface of the adhesive tape to peel off part of adhesive tapes from the release paper, part of adhesive tapes are just positioned below the laminating roller, meanwhile, the cushion pad in the fixing seat moves to the lower part of the laminating roller along with the fixing seat, the laminating roller descends, the automatic lamination of the adhesive tape on the cushion pad is realized under the cooperation of the laminating roller and the fixing seat, and meanwhile, the release paper is wound by the release paper winding roller set, so that the production efficiency and lamination precision are improved.
Referring to fig. 3, the fixing base includes a fixing platform, and baffles are disposed around the fixing platform.
From the above description, the baffle can prevent the buffer belt from moving when attaching the adhesive tape, and the attaching precision is improved.
Further, the fixing base further comprises a connecting piece and a first guide rail arranged towards the glue coating roller, one end of the connecting piece is connected with the fixing platform, and the other end of the connecting piece is connected with the first guide rail in a sliding mode.
Referring to fig. 6, the turnover mechanism includes a base and a turnover chuck hinged to the base, and the turnover chuck is located above the fixing seat when the cushion pad is sucked.
From the above description, after the single-sided rubberizing is realized on the cushion pad, the fixing seat moves to the position which is in the same straight line with the turnover mechanism, and the turnover sucker sucks the cushion pad and turns 180 degrees, so that the turnover of the cushion pad is realized, and the double-sided rubberizing is realized.
Further, the manipulator is a sucker manipulator.
Further, the automatic feeding device also comprises a feeding groove, wherein the feeding groove is arranged on one side, far away from the turnover mechanism, of the rubberizing equipment.
From the description, the manipulator sucks the buffer cushion from the feeding groove and places the buffer cushion on the fixing seat, so that automatic feeding of the buffer cushion is realized, and the production efficiency is improved.
Further, the automatic glue applying device further comprises an operation panel, wherein the operation panel is electrically connected with the glue applying device and the turnover mechanism respectively.
Referring to fig. 1 to 7, a first embodiment of the utility model is as follows:
the utility model provides an automatic rubberizing device of blotter, includes material loading groove 1, operating panel 2, two rubberizing equipment 3 and sets up the mobile mechanism 5 in two fixing bases 31 top, mobile mechanism 5 include sucking disc manipulator 51 and with sucking disc manipulator 51 sliding connection's triaxial moving part 52, triaxial moving part 52 includes x axle guide rail 521, y axle guide rail 522 and z axle guide rail 523, x axle guide rail 521 and y axle guide rail 522 sliding connection, y axle guide rail 522 and z axle guide rail 523 sliding connection.
The rubberizing equipment 3 comprises a fixed seat 31, an adhesive tape feeding mechanism 32 arranged on one side of the fixed seat 31, and a liftable rubberizing roller 33 arranged at the discharge end of the adhesive tape feeding mechanism 32. The movable ends of the fixed seats 31 can move towards one side where the laminating roller 33 is located, a turnover mechanism 4 is arranged between the two fixed seats 31, the moving mechanism 5 is positioned above the turnover mechanism 4, the feeding groove 1 is arranged at one side, far away from the turnover mechanism 4, of the rubberizing equipment 3, and the operation panel 2 is respectively electrically connected with the rubberizing equipment 3 and the turnover mechanism 4; the turnover mechanism 4 comprises a base 41 and a turnover sucker 42 hinged with the base 41, wherein the turnover sucker 42 is positioned above the fixed seat 31 when the cushion pad is sucked. The adhesive tape feeding mechanism 32 comprises a conveying roller group 321, a jig 322 for stripping release paper and a release paper winding roller group 323 which are sequentially arranged along the adhesive tape conveying direction, wherein the jig 322 gradually sinks and inclines along the direction gradually approaching to the adhesive coating roller 33, and when the fixed seat 31 moves to the lower part of the adhesive coating roller 33, the fixed seat 31 and the adhesive coating roller 33 mutually press and attach the adhesive tape; the jig 322 includes an upper plate 3221, a jig guide rod 3222 and a lower plate 3223 which are sequentially arranged from top to bottom, the upper plate 3221 and the lower plate 3223 are inclined in a gradually sinking manner along a direction gradually approaching to the glue coating roller 33, the jig guide rod 3222 is connected with the upper plate 3221, and the jig guide rod 3222 is arranged on one side, away from the glue coating roller 33, of the upper plate 3221. The fixing base 31 includes a fixing platform 311, a connecting piece 312, and a first guide rail 313 disposed towards the laminating roller 33, wherein the periphery of the fixing platform 311 is provided with a baffle 3111, one end of the connecting piece 312 is connected with the fixing platform 311, and the other end of the connecting piece 312 is slidably connected with the first guide rail 313.
The principle of the utility model is as follows:
s1: the sucker manipulator 51 firstly sucks a buffer cushion from the feeding groove 1 and puts the buffer cushion on the fixed seat 31, and the baffle 3111 of the fixed seat 31 can play a role in positioning;
s2: the adhesive tape is tensioned by the conveying roller group 321 and the jig guide rod 3222 and then passes through the space between the upper plate 3221 and the lower plate 3223 of the jig 322, when the adhesive tape is positioned at the outlet end of the jig 322, the lower plate 3223 props against the lower surface of the adhesive tape to strip part of adhesive tape from release paper, part of adhesive tape is positioned right below the adhesive coating roller 33, the cushion pad in the fixed seat 31 moves to the position below the adhesive coating roller 33 along with the fixed seat 31, the adhesive coating roller 33 descends, single-sided adhesive tape pasting of the adhesive tape is realized under the cooperation of the adhesive coating roller 33 and the fixed seat 31, and meanwhile, the release paper is wound by the release paper winding roller group 323;
s3: after single-sided rubberizing, the fixed seat 31 moves to the position of the same straight line with the turnover mechanism 4, the turnover sucker 42 sucks the cushion pad and turns over 180 degrees, so that the cushion pad is turned over;
s4: and (3) the cushion pad after the mechanical arm absorbs the turnover is moved into a fixed seat 31 of another rubberizing device 3, and the rubberizing step S2 is repeated, so that the double-sided automatic rubberizing is completed.
In summary, according to the rubberizing device provided by the utility model, automatic feeding is realized through the manipulator, the cushion pad in the fixed seat 31 moves to the rubberizing roller 33 along with the fixed seat 31 during laminating, the adhesive tape is laminated under the combined action of the rubberizing roller 33, the conveying roller group 321, the jig 322 and the release paper winding roller group 323, the fixed seat 31 moves to the position of the same straight line with the turnover mechanism 4 after lamination, the turnover mechanism 4 turns over the cushion pad, the cushion pad after grabbing and turning over by the manipulator moves to the fixed seat 31 of the other rubberizing device 3, and the rubberizing steps are repeated, so that different types of adhesive tapes are adhered on two sides. The production time and the production cost can be reduced, and the yield can be improved.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent changes made by the specification and drawings of the present utility model, or direct or indirect application in the relevant art, are included in the scope of the present utility model.
Claims (9)
1. The automatic rubberizing device of the cushion pad is characterized by comprising two rubberizing devices and a moving mechanism arranged above the two rubberizing devices, wherein the rubberizing devices comprise a fixed seat and a liftable rubberizing roller arranged on one side of the fixed seat, and the movable end of the fixed seat can move towards one side where the rubberizing roller is arranged;
a turnover mechanism is arranged between the two fixed seats, and the moving mechanism is positioned above the turnover mechanism;
the turnover mechanism comprises a base and a turnover sucker hinged with the base, and the turnover sucker is positioned above the fixed seat when absorbing the cushion pad;
the moving mechanism comprises a manipulator for moving the cushion pad and a triaxial moving piece which is connected with the manipulator in a sliding manner.
2. The cushion automated rubberizing device according to claim 1, wherein said rubberizing apparatus further comprises a tape loading mechanism, said laminating roller being disposed at a discharge end of said tape loading mechanism.
3. The cushion automatic rubberizing device according to claim 2, wherein the adhesive tape feeding mechanism comprises a conveying roller set, a jig for stripping release paper and a release paper winding roller set which are sequentially arranged along the adhesive tape conveying direction, and the jig is inclined in a gradually sinking manner along the direction gradually approaching to the adhesive coating roller.
4. The cushion automatic rubberizing device according to claim 3, wherein the jig comprises an upper plate, a jig guide rod and a lower plate which are sequentially arranged from top to bottom, the upper plate and the lower plate are gradually sunken and inclined along the direction gradually approaching to the rubberizing roller, the jig guide rod is connected with the upper plate, and the jig guide rod is arranged on one side of the upper plate far away from the rubberizing roller.
5. The cushion automated rubberizing device according to claim 1, wherein said fixed base comprises a fixed platform, and baffles are disposed around said fixed platform.
6. The cushion automated rubberizing device according to claim 5, wherein said mounting base further comprises a connector and a first rail disposed toward the laminating roller, one end of said connector being connected to the mounting platform, and the other end of said connector being slidably connected to the first rail.
7. The cushion automated rubberizing device of claim 1, wherein said robot is a suction cup robot.
8. The cushion automated rubberizing device of claim 1, further comprising a loading chute disposed on a side of the rubberizing apparatus remote from the turnover mechanism.
9. The cushion automated rubberizing device according to claim 1, further comprising an operating panel electrically connected to the rubberizing device and the flipping mechanism, respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322686266.3U CN220766076U (en) | 2023-10-07 | 2023-10-07 | Automatic rubberizing device of blotter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322686266.3U CN220766076U (en) | 2023-10-07 | 2023-10-07 | Automatic rubberizing device of blotter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220766076U true CN220766076U (en) | 2024-04-12 |
Family
ID=90621256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322686266.3U Active CN220766076U (en) | 2023-10-07 | 2023-10-07 | Automatic rubberizing device of blotter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220766076U (en) |
-
2023
- 2023-10-07 CN CN202322686266.3U patent/CN220766076U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |