CN210006848U - rubber coating device - Google Patents
rubber coating device Download PDFInfo
- Publication number
- CN210006848U CN210006848U CN201920696150.9U CN201920696150U CN210006848U CN 210006848 U CN210006848 U CN 210006848U CN 201920696150 U CN201920696150 U CN 201920696150U CN 210006848 U CN210006848 U CN 210006848U
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- Prior art keywords
- roller
- assembly
- lifting
- vacuum suction
- suction plate
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- 238000010073 coating (rubber) Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 115
- 230000007306 turnover Effects 0.000 claims abstract description 8
- 230000033001 locomotion Effects 0.000 claims description 19
- 230000003028 elevating effect Effects 0.000 claims description 10
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 abstract description 32
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 32
- 229920000642 polymer Polymers 0.000 abstract description 30
- 239000000463 material Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 description 17
- 230000006835 compression Effects 0.000 description 9
- 238000007906 compression Methods 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005538 encapsulation Methods 0.000 description 6
- 238000004026 adhesive bonding Methods 0.000 description 4
- 239000002313 adhesive film Substances 0.000 description 4
- 238000007667 floating Methods 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Secondary Cells (AREA)
Abstract
The utility model provides an rubber coating device, including frame and the carousel mechanism of setting in the frame, at least film positioning mechanism, product material loading manipulator, bottom surface rubberizing mechanism and a book rubberizing mechanism turn over, at least film location sets up in carousel mechanism, and product material loading manipulator, bottom surface rubberizing mechanism and a book rubberizing mechanism lay around carousel mechanism in proper order, the utility model discloses a carousel mechanism drive film positioning mechanism passes through film material loading station in proper order, pastes the bottom rubber station, pastes side rubber and apex station and product unloading station, through film positioning mechanism cooperation material loading manipulator, bottom surface rubberizing mechanism and a book rubberizing mechanism and accomplish the trilateral rubberizing process of polymer lithium ion battery, compare prior art, greatly reduced the purchase cost and the equipment man-hour of equipment spare part.
Description
Technical Field
The utility model relates to a polymer lithium ion battery production technical field specifically is rubber coating devices.
Background
Polymer lithium ion battery encapsulates the realization manufacturing through the plastic-aluminum membrane with electric core parcel, in order to protect polymer lithium ion battery, need to attach film and lower film respectively in two sides about polymer lithium ion battery electricity core position, it is the plastic sheet to go up film and lower film, this plastic sheet face is attached to the double faced adhesive tape, faces is the smooth surface in addition, prior art goes up the film and is two independent films with lower film, it corresponds film stripping off device that are used for following the film to peel off from the double faced adhesive tape with lower film respectively, this film stripping off device sets up along upper and lower direction symmetry.
The upper film and the lower film are connected into the conjoined film with body structures and are attached to pieces of double-sided adhesive paper, compared with the prior art, film stripping devices for stripping the films, film conveying devices for conveying the films and recovery devices for recovering the double-sided adhesive paper can be omitted, so that the equipment part purchase cost and the equipment assembly time can be greatly saved, and the economic benefit of an enterprise can be improved.
Disclosure of Invention
An object of the utility model is to provide kinds of rubber coating devices to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
rubber coating device, be in including frame and setting carousel mechanism in the frame, at least film positioning mechanism, product material loading manipulator, bottom surface rubberizing mechanism and turn over a rubberizing mechanism, at least the film location sets up on the carousel mechanism, product material loading manipulator bottom surface rubberizing mechanism with turn over a rubberizing mechanism and lay in proper order around the carousel mechanism.
, the turntable mechanism includes a disc, a divider and a motor, the disc is provided with a notch corresponding to the film positioning mechanism, the disc is mounted on the divider, the input end of the divider is in driving connection with the driving end of the motor, and the motor drives the divider to drive the disc to make intermittent rotation motion.
step by step, film positioning mechanism is including fixed vacuum suction disc, activity vacuum suction disc and lift drive assembly , fixed vacuum suction disc is installed on the disc and be located notch side, the activity vacuum suction disc is installed lift drive assembly is last and be located in notch , notch 's area is greater than the area of activity vacuum suction disc, the activity vacuum suction disc will notch separates into notch two and notch three, notch three is located fixed vacuum suction disc with between the activity vacuum suction disc, lift drive assembly sets firmly under the disc, lift drive assembly drive the activity vacuum suction disc is elevating movement, makes above the activity vacuum suction disc parallel and level in or be less than above the fixed vacuum suction disc.
step by step, the product material loading manipulator includes font support frame, XZ axial drive module, L shape link and vacuum suction plate, XZ axial drive module installs on the font support frame, L shape link is installed on the XZ axial drive module, the vacuum suction plate is installed under the L shape link, XZ axial drive module drive the L shape link drives the vacuum suction plate is along X axial and Z axial motion.
, the bottom surface rubberizing mechanism includes X axial position adjusting part, Y axial sharp module , Y axial movable plate , second lift drive subassembly, goes up the top roller support and goes up the top roller, Y axial sharp module is installed on the X axial position adjusting part, Y axial movable plate is installed on Y axial sharp module , second lift drive subassembly is installed on Y axial movable plate , go up the top roller support mounting and be in second lift drive subassembly is along the X axial orientation carousel mechanism side, go up the equal rotatable connection in top roller both ends go up on the top roller support, second drive of lift drive subassembly go up the top roller support drive go up the top roller and do elevating movement, Y axial sharp module drive second lift drive subassembly drives go up the top roller support transmission go up the top roller and do linear movement along the Y axial.
, the folding and gluing mechanism comprises an XYZ axial driving module and a folding and clamping roller assembly, the folding and clamping roller assembly is mounted on the XYZ axial driving module and faces the turntable mechanism side along the Y axis, and the XYZ axial driving module drives the folding and clamping roller assembly to move along the X axis, the Y axis and the Z axis.
step is advanced, open and close the double-layered roller subassembly and include lifter plate, lifting drive subassembly three, push down roller mount , push down roller 0 and backing roll down, lifting drive subassembly three is installed the lifter plate orientation carousel mechanism 1 side, push down roller mount installs lifting drive subassembly orientation carousel mechanism subassembly side, lower pressure roller both ends all can rotate to be connected under the push down roller mount , the backing roll is located under the push down roller , backing roll end with lifter plate rotatable coupling, the three drives of lifting drive subassembly lower pressure roller mount drives the push down roller is elevating movement, makes the push down roller with the backing roll laminating or separation is in order to realize open and close the double-layered roller subassembly and open and close.
step by step, the product blanking manipulator comprises a manipulator base, a manipulator body and a vacuum sucker component, wherein the manipulator body is installed on the manipulator base, the vacuum sucker component is fixedly connected with the driving end of the manipulator body, and the manipulator body drives the vacuum sucker component to move.
step by step, still include lift compression roller assembly, lift compression roller assembly with vacuum chuck subassembly fixed connection, lift compression roller assembly includes lift drive unit, L shape support, two lower compression roller mounts and two lower compression rollers, the lift drive unit install two lower compression roller mounts with between the L shape support, two both ends of lower compression roller all can rotate to be connected two lower compression roller mounts are down, the drive of lift drive unit two drive two lower compression roller mounts are the elevating movement.
step, still include supplementary supporting mechanism, supplementary supporting mechanism with bottom surface rubberizing mechanism sets up relatively and is located carousel mechanism below, supplementary supporting mechanism includes lift drive assembly four and cushion, the cushion is installed lift drive assembly four is last, the elevating movement is done to supplementary supporting mechanism drive cushion, works as when the cushion ascends, the cushion is located notch two, the cushion with the higher authority parallel and level of fixed vacuum suction plate.
The utility model has the advantages that:
the conjoined film comprises a lower film, a side film and an upper film, wherein the side film is positioned between the lower film and the upper film, a turntable mechanism drives a film positioning mechanism to do intermittent cyclic motion, so that the film positioning mechanism sequentially passes through a film feeding station, a bottom adhesive pasting station, a side adhesive pasting station, a top adhesive pasting station and a product blanking station.
The utility model discloses a carousel mechanism drive film positioning mechanism passes through film material loading station, rubberizing station, side facing glue and apex glue station and product unloading station in proper order, through film positioning mechanism cooperation material loading manipulator, bottom surface rubberizing mechanism and turn over a three-sided rubberizing process of rubberizing mechanism completion polymer lithium ion battery, contrast prior art, greatly reduced the purchase cost and the equipment of equipment spare part man-hour.
Drawings
FIG. 1 is a schematic top view of encapsulation devices.
Figure 2 is an overall schematic diagram of encapsulation devices.
Fig. 3 is an assembly schematic diagram of a turntable mechanism and a film positioning mechanism of the rubber coating device.
FIG. 4 is a schematic side view of a lift drive assembly of the taping device.
Fig. 5 is an overall schematic diagram of a product feeding manipulator of kinds of encapsulation devices.
Fig. 6 is a general schematic diagram of the bottom surface rubberizing mechanism of the kinds of rubberizing devices.
Fig. 7 is a general schematic diagram of the turnover rubberizing mechanism of the kinds of rubberizing devices.
Fig. 8 is an enlarged schematic view at A of kinds of encapsulation devices.
Fig. 9 is a general schematic diagram of a product blanking manipulator of encapsulation devices.
Fig. 10 is a schematic side view of the auxiliary supporting mechanism of kinds of encapsulation devices.
FIG. 11: a flow chart of the working steps of attaching the film to the polymer lithium ion battery.
FIG. 12: a flow chart of the working steps of attaching the side film and feeding the film to the polymer lithium ion battery.
Detailed Description
The utility model is described in steps with the following figures:
referring to fig. 1 and 2, kinds of rubber coating devices include a frame, a turntable mechanism 1 disposed on the frame, at least film positioning mechanisms 2, a product feeding manipulator 3, a bottom surface rubber coating mechanism 4, and a turning and rubber coating mechanism 5, wherein at least film positioning mechanisms 2 are disposed on the turntable mechanism 1, and the product feeding manipulator 3, the bottom surface rubber coating mechanism 4, and the turning and rubber coating mechanism 5 are sequentially disposed around the turntable mechanism 1.
referring to fig. 3, the turntable mechanism 1 includes a disc 11, a divider 12 and a motor 13, the disc 11 has a notch 111 corresponding to the film positioning mechanism 2, the disc 11 is mounted on the divider 12, the input end of the divider 12 is connected with the driving end of the motor 13 in a driving manner, the motor 13 is mounted in the frame, the motor 13 drives the divider to drive the disc 11 to make intermittent rotation, and the notch 111 is used for avoiding the top of the film positioning mechanism 2 to move up and down, and preventing the top of the film positioning mechanism 2 from interfering with the disc 11.
referring to fig. 3, the film positioning mechanism 2 includes a fixed vacuum suction plate 21, a movable vacuum suction plate 22 and a lifting driving assembly 23, the fixed vacuum suction plate 21 is installed on the disc 11 and located beside the notch 111, the movable vacuum suction plate 22 is located in the notch 111 and installed on the lifting driving assembly 23, the area of the notch 111 is larger than that of the movable vacuum suction plate 22, the movable vacuum suction plate 22 divides the notch 111 into a second notch and a third notch, the third notch is located between the fixed vacuum suction plate 21 and the movable vacuum suction plate 22, the lifting driving assembly 23 is fixed under the disc 11, and the lifting driving assembly 23 drives the movable vacuum suction plate 22 to move up and down, so that the upper surface of the movable vacuum suction plate 22 is flush with or lower than the upper surface of the fixed vacuum suction plate 21.
A plurality of vacuum suction holes are uniformly distributed on the fixed vacuum suction plate 21, a vacuum air path 0 communicated with a plurality of vacuum suction holes is arranged in the fixed vacuum suction plate 21, a vacuum input hole 2 communicated with the vacuum air path 1 is formed in the side wall of the fixed vacuum suction plate 21, an air nozzle is in threaded connection with the vacuum input hole , the air nozzle is communicated with the output end of a vacuum generator through an air pipe , the input end of the vacuum generator is communicated with the output end of a solenoid valve through an air pipe two, and the input end of the solenoid valve is communicated with an air source through an air pipe three.
A plurality of vacuum suction holes II are uniformly distributed on the upper surface of the movable vacuum suction plate 22, a vacuum gas circuit II communicated with the vacuum suction holes II is arranged in the movable vacuum suction plate 22, a vacuum input hole II communicated with the vacuum gas circuit II is formed in the side wall of the fixed vacuum suction plate 21, the air nozzle II is in threaded connection with the vacuum input hole II, the air nozzle II is communicated with the output end of the vacuum generator II through a gas pipe IV, the input end of the vacuum generator II is communicated with the output end of the electromagnetic valve II through a gas pipe V, and the input end of the electromagnetic valve II is communicated with a gas source through a gas pipe VI.
, referring to fig. 4, the lifting driving assembly 23 includes a 7-shaped L-shaped support seat 231, an air cylinder 0232, a Z-axis linear guide rail pair 1233, a lifting plate 2234 and a vacuum suction plate mounting seat 235, the 7-shaped L-shaped support seat 231 is fixedly disposed under the disk 11, the air cylinder 3232 and the Z-axis linear guide rail pair 4233 are both mounted on the outward facing 5 side of the 7-shaped L-shaped support seat 231, the Z-axis linear guide rail pair 6233 is disposed above the air cylinder 7232, the lifting plate 8234 is mounted on the outward facing side of the Z-axis linear guide rail pair 233, the lower end of the lifting plate 234 is connected to the driving end of the air cylinder 232 in a floating manner, the vacuum suction plate mounting seat 235 is vertically mounted on the lifting plate 234 235, a reinforcing rib 236 is mounted between the vertical vacuum suction plate mounting seat 235 and the lifting plate 234, and the air cylinder 232 drives the lifting plate 234 to.
, referring to fig. 5, the product loading manipulator 3 includes a -shaped support frame 31, an XZ axial driving module 32, an L-shaped connecting frame 33 and a vacuum suction plate 34, the XZ axial driving module 32 is mounted on the -shaped support frame 31, the L-shaped connecting frame 33 is mounted on the XZ axial driving module 32, the vacuum suction plate 34 is mounted under the L-shaped connecting frame 33, and the XZ axial driving module 32 drives the L-shaped connecting frame 33 to drive the vacuum suction plate 34 to move along the X-axis and the Z-axis.
The vacuum suction plate is uniformly provided with a plurality of vacuum suction holes III, the vacuum suction plate is provided with a vacuum gas circuit III communicated with the vacuum suction holes III, the side wall of the vacuum suction plate is provided with a vacuum input hole III communicated with the vacuum gas circuit III, the gas nozzle III is in threaded connection with the vacuum input hole III, the gas nozzle tee is communicated with the output end of a vacuum generator through a gas pipe seven, the input end of the vacuum generator III is communicated with the output end of a solenoid valve III through a gas pipe eight, and the input end of the solenoid valve III is communicated with a gas source through a gas pipe nine.
Step , referring to fig. 5, the XZ axial driving module 32 includes an X axial linear module 321, an X axial moving plate and a Z axial linear module 0322, the X axial linear module 1321 is installed at the front side of the -shaped supporting frame 31, the Z axial linear module 322, the X axial moving plate is installed at the front side of the X axial linear module 321, the Z axial linear module 322 is installed at the front side of the X axial moving plate, the L-shaped connecting frame 33 is installed at the front side of the Z axial linear module 322, the X axial linear module 321 drives the Z axial linear module 322 to drive the L-shaped connecting frame 33 to make linear motion along the X axial direction, and the Z axial linear module 322 drives the L-shaped connecting frame 33 to make lifting motion along the X axial direction.
, referring to fig. 6, the bottom gluing mechanism 4 includes an X-axis position adjusting assembly 41, a Y-axis linear module 42, a Y-axis moving plate 43, a second lifting driving assembly 44, an upper roller support 45 and an upper roller 46, the Y-axis linear module 42 is installed on the X-axis position adjusting assembly 41, the Y-axis moving plate 43 is installed on the Y-axis linear module 42, the second lifting driving assembly 44 is installed on the Y-axis moving plate 43, the upper roller support 45 is installed on the side of the second lifting driving assembly 44 facing the turntable mechanism 1 along the X-axis direction, both ends of the upper roller 46 are rotatably connected to the upper roller support 45, the second lifting driving assembly 44 drives the upper roller support 45 to drive the upper roller 46 to move up and down, and the Y-axis linear module 42 drives the second lifting driving assembly 44 to drive the upper roller support 45 to drive the upper roller 46 to move linearly along the Y-axis direction.
, the upper ejection roller bracket 45 comprises a vertical block and a transverse block of a body processing and forming structure, the transverse block is vertically arranged on the vertical block, an L-shaped concave notch is formed in the transverse block, the axial direction of the upper ejection roller is arranged along the X axial direction and is positioned on the L-shaped concave notch, a bearing is arranged between the end of the upper ejection roller and the transverse block, a bearing is arranged between the end of the upper ejection roller and the ear block , and the lower part of the ear block is fixedly connected with the transverse block.
, referring to fig. 6, the X axial position adjusting assembly 41 includes an X axial linear guide pair 411, an X axial position adjusting plate 412, an L-shaped fixing seat 413 and a handle with screw 414, the X axial linear guide pair 411 is symmetrically disposed under the X axial position adjusting plate 412 along the Y axial direction, the L-shaped fixing seat 413 is disposed at the side of the X axial position adjusting plate 412 along the Y axial direction, an X axial kidney-shaped hole extending along the X axial direction is opened on the L-shaped fixing seat 413, the handle with screw 414 passes through the X axial kidney-shaped hole and is in threaded connection with the X axial position adjusting plate 412, the handle with screw 414 is loosened to move the X axial position adjusting plate 412, the handle with screw 414 is locked to fix the X axial position adjusting plate 412, the X axial position adjusting assembly 41 is used to adjust the position of the Y axial linear module 42 along the X axial direction, and finally, the position of the top roller 46 along the X axial direction is adjusted.
, referring to fig. 6, the second lifting driving assembly includes an L-shaped supporting base 441, a second cylinder 442, a second Z-axis linear guide rail 443, and a second lifting plate 444, the L-shaped supporting base 441 is on the Y-axis moving plate 43, the second cylinder 442, the second Z-axis linear guide rail 443, and the second cylinder 442 are all mounted on the L-shaped supporting base 441 side facing the turntable mechanism 1 , the second Z-axis linear guide rail 443 is above the second cylinder 442, the second lifting plate 444 is mounted on the second Z-axis linear guide rail 443 side facing the turntable mechanism 1 , a lower portion of the second lifting plate 444 is connected to a driving end of the second cylinder 442 in a floating manner, the upper roller bracket 45 is mounted on the second lifting plate 444 side facing the turntable mechanism 1 , and the second cylinder 442 drives the second lifting plate 444 to move up and down.
, referring to fig. 7, the folding and gluing mechanism 5 includes an XYZ axial driving module and an opening and closing roller assembly 52, the opening and closing roller assembly 52 is installed on the XYZ axial driving module facing the turntable mechanism 1 side along the Y axis, and the XYZ axial driving module drives the opening and closing roller assembly 52 to move along the X axis, the Y axis and the Z axis.
Step and step , referring to fig. 7, the XYZ axial driving module includes a bottom plate 511, a second Y axial linear module 512, a second Y axial moving plate 513, a second X axial linear module 514, a second X axial moving plate 515, an inverted T-shaped support frame 516 and a second Z axial linear module 517, the second Y axial linear module 512 is installed on the bottom plate 511, the second Y axial moving plate 513 is installed on the second Y axial linear module 512, the second X axial linear module 514 is installed on the second Y axial moving plate 513, the second X axial moving plate 515 is installed on the second X axial linear module 514, the inverted T-shaped support frame 516 is installed on the X axial moving plate 515, and the second Z axial linear module 517 is installed on the inverted T-shaped support frame 516 towards the turntable mechanism 1 along the Y axial direction.
, referring to fig. 8, the opening and closing nip roller assembly 52 includes a lifting plate 521, a lifting driving assembly three 522, a lower pressing roller fixing frame 523, a lower pressing roller 0524 and a supporting roller 525, the lifting driving assembly three 522 is installed on the lifting plate 521 and faces the side of the turntable mechanism 1 along the Y-axis, the lower pressing roller fixing frame 523 is installed on the lifting driving assembly and faces the side of the turntable mechanism 1 assembly along the Y-axis, both ends of the lower pressing roller 524 can be rotatably connected under the lower pressing roller fixing frame 523, the supporting roller 525 is located under the lower pressing roller 524, the front end of the supporting roller 525 is rotatably connected with the lifting plate 521, a bearing seat is sleeved on the periphery of the front end of the supporting roller 525, the bearing seat is sleeved in the lifting plate, the lifting driving assembly three 522 drives the lower pressing roller fixing frame 523 to drive the lower pressing roller 524 to perform lifting movement, so that the lower pressing roller is attached to or separated from.
, referring to fig. 8, the third lifting driving assembly 522 includes a cylinder fixing plate 5221, a cylinder third 5222, a Z-axis linear guide pair four and a Z-axis moving plate 5223, the cylinder third 5222 is mounted on the cylinder fixing plate 5221, a driving end of the cylinder third 5222 downwardly penetrates through the cylinder fixing plate 5221, the driving end of the cylinder third 5222 is connected with an upper portion of the Z-axis moving plate 5223 in a floating manner, the Z-axis linear guide pair four is mounted between the Z-axis moving plate 5223 and the lifting plate 521, and the cylinder third 5222 drives the Z-axis moving plate 5223 to move up and down.
referring to fig. 8, the lower pinch roll holder 523 includes an L-shaped connection block 5231, a rectangular connection block 5232 and two ear blocks 5233, the rectangular connection block 5232 is installed under the L-shaped connection block 5231, the two ear blocks 5233 are symmetrically arranged at two sides of the rectangular connection block 5232 in the length direction, the upper parts of the two ear blocks 5233 are fixedly connected with the rectangular connection block 5232, and the lower parts of the two ear blocks 5233 are rotatably connected with two ends of the lower pinch roll 524 respectively
, the bearing seat is fixedly connected with the lifting plate 521 through a flange thereof, a plurality of coaxial bearings are arranged in the bearing seat, a plurality of bearings are sleeved on the periphery of the supporting roller 525 to enable the supporting roller 525 to rotate, an annular bulge of a body machining and forming structure is arranged on the circumferential wall of the supporting roller 525, the annular bulge is attached to a bearing on the rear side, the front end of the supporting roller 525 extends forwards to form an extending part, the extending part extends out of the bearing seat, a fixing ring or a nut is sleeved on the periphery of the extending part, for example, the fixing ring is attached to a bearing on the front side, a plurality of bearings are limited between the annular bulge and the fixing ring, and the supporting roller 525 can be limited.
, please refer to fig. 9, further comprising a product discharging manipulator 6, wherein the product discharging manipulator 6 comprises a manipulator base 61, a manipulator body 62 and a vacuum chuck assembly, the manipulator body 62 is mounted on the manipulator base 61, the vacuum chuck assembly is fixedly connected with a driving end of the manipulator body 62, and the manipulator body 62 drives the vacuum chuck 633 assembly to move.
referring to FIG. 9, the vacuum chuck assembly includes a clamping block 631, a vacuum transfer plate 632 and a plurality of vacuum chucks 633, the clamping block 631 is disposed outside the driving end of the robot body 62, the vacuum transfer plate 632 is mounted under the clamping block 631, and the plurality of vacuum chucks 633 are mounted under the vacuum transfer plate 632.
, please refer to fig. 9, which further includes a lifting press roller assembly, the lifting press roller assembly is fixedly connected to the vacuum chuck assembly, the lifting press roller assembly includes a lifting driving unit 641, an L-shaped bracket 642, a second lower press roller fixing bracket 643 and a second lower press roller, the lifting driving unit 641 is installed between the second lower press roller fixing bracket 642 and the L-shaped bracket 642, both ends of the second lower press roller are rotatably connected to the second lower press roller fixing bracket 643, the lifting driving unit 641 drives the second lower press roller fixing bracket 643 to drive the second lower press roller to perform lifting movement, when the lifting driving unit 641 drives the second lower press roller fixing bracket 643 to drive the second lower press roller to perform downward movement, the lower end of the lower press roller is lower than the lower end of the vacuum chuck 633, so that when the second lower press roller presses on the lithium ion polymer battery, the vacuum chuck 633 can be prevented from contacting the lithium ion polymer battery, and the.
, the lifting driving unit 641 comprises a cylinder fixing block, a cylinder four and a Z-axis linear guide rail pair five, the cylinder fixing block is installed between the cylinder four and the L-shaped bracket 642, the Z-axis linear guide rail pair five is installed between the lower pressure roller fixing frame two 643 and the L-shaped bracket 642, the cylinder four is located above the lower pressure roller fixing frame two, the driving end of the cylinder four is in driving connection with the upper end of the lower pressure roller fixing frame two, and the cylinder four drives the lower pressure roller fixing frame two to do lifting movement.
, referring to fig. 1, 2 and 9, the vacuum chuck further includes an auxiliary supporting mechanism 7, the auxiliary supporting mechanism 7 is disposed opposite to the bottom surface gluing mechanism 4 and below the turntable mechanism 1, the auxiliary supporting mechanism 7 is disposed at a product blanking station, the auxiliary supporting mechanism 7 includes a fourth lifting driving assembly 71 and a cushion block 72, the cushion block 72 is mounted on the fourth lifting driving assembly 71, the fourth lifting driving assembly 71 drives the cushion block 72 to perform lifting movement, when the cushion block 72 is lifted, the cushion block 72 is disposed in the second concave notch, and the cushion block 72 is flush with the top surface of the fixed vacuum suction plate 22.
, referring to fig. 10, the fourth lifting driving assembly 71 includes a second L-shaped supporting seat 711, a fifth cylinder 712, a 7-shaped lifting plate 713, and a Z-axis linear guide pair 714, the Z-axis linear guide pair 714 is installed between the second L-shaped supporting seat 711 and the 7-shaped lifting plate 713, the 7-shaped lifting plate 713 is located above the fifth cylinder 712, the fifth cylinder 712 is fixedly connected with the second L-shaped supporting seat 711, a driving end of the fifth cylinder 712 is drivingly connected with a lower end of the 7-shaped lifting plate 713, and the fifth cylinder 712 drives the 7-shaped lifting plate 713 to perform a lifting motion.
The conjoined film comprises a lower film, a side film and an upper film which are in body structures, wherein the side film is positioned between the lower film and the upper film.
The integrated film is specifically positioned in a process that the film peeling end of the film peeling device is arranged close to the upper end of the film positioning mechanism 2, the film peeling device peels the integrated film from the double-sided adhesive paper, the fixed vacuum suction plate 21 and the movable vacuum suction plate 22 respectively adsorb the upper film and the lower film, and the end, far away from the upper film , of the lower film is suspended outside the movable vacuum suction plate 22.
Before the polymer lithium ion battery is pasted with the film, the turntable mechanism 1 drives the film positioning mechanism 2 to drive the connected film to rotate to the bottom surface pasting mechanism 4, and the product feeding mechanical arm 3 drives the polymer lithium ion battery to move to the position above the movable vacuum suction plate 22, so that the polymer lithium ion battery core part and the lower film are vertically corresponding and have a certain spacing distance of .
The working process of sticking the film on the polymer lithium ion battery is as follows:
the second lifting driving assembly 44 drives the upper top roller support 45 to drive the upper top roller 46 to move upwards, the upper top roller 46 moves upwards through the second concave notch to drive the suspended end of the lower film to abut against the lower portion of the cell of the polymer lithium ion battery, the movable vacuum suction plate 22 stops adsorbing the lower film, the lifting driving assembly 23 drives the movable vacuum suction plate 22 to move downwards, so that interference between the upper top roller 46 and the upper top roller support 45 along the Y-axis direction and the movable vacuum suction plate 22 is avoided, the Y-axis linear module 42 drives the second lifting driving assembly 44 to drive the upper top roller support 45 to link with the upper top roller 46 to move in a reciprocating mode along the Y-axis direction, the upper top roller 46 rolls down the film to completely adhere the film to the cell of the polymer lithium ion battery, the bottom surface adhesive adhering mechanism 4 is reset, the product upper manipulator 3 drives the polymer lithium ion battery to move downwards by distance, the lifting driving assembly 23 drives the movable vacuum suction plate 22 to move upwards to adhere to the lower film, the movable vacuum suction plate 22 to re-position the lower adhesive film, and the product, and the step of the indirect lithium ion battery vacuum suction manipulator releases the polymer lithium ion battery, and the polymer lithium ion battery.
The working process of sticking the side film and feeding the film of the polymer lithium ion battery comprises the following steps:
the rotating disc mechanism 1 drives the film positioning mechanism 2 to drive the connected film and the polymer lithium ion battery to rotate to a position opposite to the turning and pasting mechanism 5, the XYZ axial driving module drives the opening and closing clamping roller assembly to move towards the upper film along the Y axial direction and enter the third concave notch, the opening and closing clamping roller assembly is combined to clamp the upper film, the fixed vacuum suction plate 21 stops adsorbing the upper film, the XYZ axial driving module drives the opening and closing clamping roller assembly to move small distance towards the lower film along the X axial direction so as to provide allowance for turning the upper film and prevent pulling the lower film, the XYZ axial driving module drives the opening and closing clamping roller assembly to drive the upper film to move upwards small distance, the XYZ axial driving module drives the opening and closing clamping roller assembly to drive the upper film to move and displace along the X axial direction towards the lower film, so that the side film is just pasted on the side surface of the polymer lithium ion battery, the XYZ axial driving module drives the opening and closing clamping roller assembly to move downwards along the X axial direction so as to press the upper film onto an electric core part of the polymer lithium ion battery, and the step of resetting module to drive the upper film and the polymer lithium ion battery to press the upper film onto the electric film, and the lithium ion battery, the step of the step.
The blanking process of the polymer lithium ion battery comprises the following steps:
the turntable mechanism 1 drives the film positioning mechanism 2 to drive the polymer lithium ion battery subjected to adhesive pasting to rotate to a product blanking station, the fourth lifting driving assembly 71 drives the cushion block 72 to ascend into the second concave gap, at the moment, the cushion block 72 can support the suspended end of the polymer lithium ion battery on the second concave gap, the second lower pressing roller of the lifting pressing roller assembly descends, the mechanical hand body drives the lifting pressing roller assembly to drive the second lower pressing roller to press the upper adhesive film attached to the polymer lithium ion battery, the mechanical hand body drives the lifting pressing roller assembly to drive the two pairs of upper adhesive films of the lower pressing roller to perform rolling reciprocating motion, steps are carried out to ensure that the upper adhesive film is completely attached to the polymer lithium ion battery, the second lower pressing roller of the lifting pressing roller assembly ascends, the mechanical hand body drives the vacuum sucker assembly to suck the polymer lithium ion battery, and the mechanical hand body drives.
The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention are all within the scope of the technical solution of the present invention.
Claims (10)
- The rubber coating devices are characterized by comprising a rack, a turntable mechanism, at least rubber sheet positioning mechanisms, a product feeding mechanical arm, a bottom surface rubber coating mechanism and a turnover rubber coating mechanism, wherein the turntable mechanism, the at least rubber sheet positioning mechanisms, the product feeding mechanical arm, the bottom surface rubber coating mechanism and the turnover rubber coating mechanism are arranged on the rack, and at least rubber sheets are positioned on the turntable mechanism and sequentially arranged around the turntable mechanism.
- 2. The rubber-coating device of claim 1, wherein the turntable mechanism includes a disc with a notch corresponding to the film positioning mechanism, a divider mounted on the divider, and a motor driving the divider to drive the disc to make intermittent rotation.
- 3. The rubber-coating device of claim 2, wherein the film positioning mechanism comprises a fixed vacuum suction plate, a movable vacuum suction plate and a lifting/lowering driving assembly , the fixed vacuum suction plate is mounted on the disc beside a notch , the movable vacuum suction plate is mounted on the lifting/lowering driving assembly and located in the notch , the area of the notch is larger than that of the movable vacuum suction plate, the movable vacuum suction plate divides the notch into a second notch and a third notch, the third notch is located between the fixed vacuum suction plate and the movable vacuum suction plate, the lifting/lowering driving assembly is fixedly arranged under the disc, and the lifting/lowering driving assembly drives the movable vacuum suction plate to move up and down so that the upper surface of the movable vacuum suction plate is flush with or lower than the upper surface of the fixed vacuum suction plate.
- 4. The rubber coating device of claim 1, wherein the product loading robot comprises a -shaped support frame, an XZ axial driving module, an L-shaped connecting frame and a vacuum suction plate, the XZ axial driving module is mounted on the -shaped support frame, the L-shaped connecting frame is mounted on the XZ axial driving module, the vacuum suction plate is mounted under the L-shaped connecting frame, and the XZ axial driving module drives the L-shaped connecting frame to drive the vacuum suction plate to move along the X-axis and the Z-axis.
- 5. The rubber coating device according to claim 3, wherein the bottom surface rubberizing mechanism includes an X-axis position adjusting assembly, a Y-axis linear module , a Y-axis moving plate , a second elevating driving assembly, a second upper roller support and an upper roller, the Y-axis linear module is mounted on the X-axis position adjusting assembly, the Y-axis moving plate is mounted on the Y-axis linear module , the second elevating driving assembly is mounted on the Y-axis moving plate , the second upper roller support is mounted on the second elevating driving assembly facing the turntable mechanism along the X-axis direction, both ends of the upper roller are rotatably connected to the upper roller support, the second elevating driving assembly drives the upper roller support to move up and down, and the Y-axis linear module drives the second elevating driving assembly to drive the upper roller support to move linearly along the Y-axis direction.
- 6. The rubber coating device of claim 3, wherein the turnover rubberizing mechanism comprises an XYZ axial driving module and a tensioning and clamping roller assembly, the tensioning and clamping roller assembly is mounted on the XYZ axial driving module along the Y-axis direction toward the turntable mechanism side, and the XYZ axial driving module drives the tensioning and clamping roller assembly to move along the X-axis direction, the Y-axis direction and the Z-axis direction.
- 7. The rubber-covered device according to claim 6, wherein the opening and closing nip roller assembly comprises a lifting plate, a third lifting drive assembly, a third lower press roller fixing frame , a third lower press roller 0 and a support roller, the third lifting drive assembly is installed on the side of the lifting plate facing the turntable mechanism 1, the lower press roller fixing frame is installed on the side of the lifting drive assembly facing the turntable mechanism assembly , both ends of the lower press roller are rotatably connected below the lower press roller fixing frame , the support roller is located under the lower press roller , the end of the support roller is rotatably connected with the lifting plate, and the third lifting drive assembly drives the lower press roller fixing frame to drive the lower press roller to move up and down, so that the lower press roller is attached to or separated from the support roller to realize the opening and closing of the opening and closing nip roller assembly.
- 8. The rubber-coating device of claim 1, further comprising a product unloading manipulator, wherein the product unloading manipulator comprises a manipulator base, a manipulator body and a vacuum chuck assembly, the manipulator body is mounted on the manipulator base, the vacuum chuck assembly is fixedly connected to a driving end of the manipulator body, and the manipulator body drives the vacuum chuck assembly to move.
- 9. The rubber coating device of claim 8, further comprising a lifting and lowering roller assembly and an auxiliary support mechanism, wherein the lifting and lowering roller assembly is fixedly connected to the vacuum chuck assembly, the lifting and lowering roller assembly comprises a lifting and lowering drive unit, an L-shaped bracket, a second lower roller holder and a second lower roller, the lifting and lowering drive unit is mounted between the second lower roller holder and the L-shaped bracket, both ends of the second lower roller are rotatably connected to the second lower roller holder, and the lifting and lowering drive unit drives the second lower roller holder to drive the second lower roller to move up and down.
- 10. The rubber coating device of claim 3, further comprising an auxiliary support mechanism, wherein the auxiliary support mechanism is disposed opposite to the bottom surface rubberizing mechanism and below the turntable mechanism, the auxiliary support mechanism comprises a fourth lifting driving assembly and a cushion block, the cushion block is mounted on the fourth lifting driving assembly, the auxiliary support mechanism drives the cushion block to perform lifting movement, when the cushion block is lifted, the cushion block is located in the second concave notch, and the cushion block is flush with the upper surface of the fixed vacuum suction plate.
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CN201920696150.9U CN210006848U (en) | 2019-05-16 | 2019-05-16 | rubber coating device |
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CN201920696150.9U CN210006848U (en) | 2019-05-16 | 2019-05-16 | rubber coating device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110137575A (en) * | 2019-05-16 | 2019-08-16 | 东莞市爱康电子科技有限公司 | A kind of gluing device |
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2019
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110137575A (en) * | 2019-05-16 | 2019-08-16 | 东莞市爱康电子科技有限公司 | A kind of gluing device |
CN110137575B (en) * | 2019-05-16 | 2024-04-05 | 东莞市爱康智能技术股份有限公司 | Rubber coating device |
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